Novel KK module
By setting shielding mechanisms at both ends of the KK module to prevent dust and other impurities from entering, the problems of increased friction and energy consumption when the KK module is running in a dusty environment are solved, thereby improving the stability and accuracy of the equipment.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-08
- Publication Date
- 2026-03-20
AI Technical Summary
When the KK module is operating in an environment with impurities such as dust and metal shavings, dust can easily enter the internal structure, leading to increased friction and energy consumption, which affects the stability and accuracy of the equipment.
A shielding mechanism is set at both ends of the module body. The protective system consists of a first telescopic cover, a first carrier slide, a second carrier slide, a second telescopic cover, a third carrier slide, and a fourth carrier slide. As the slide block moves, the telescopic cover fills the gap at the connection between the cover and the outer shell, preventing impurities from entering.
It effectively prevents impurities from entering the module, reduces increased friction and energy consumption, ensures stable equipment operation, improves processing accuracy, and extends service life.
Smart Images
Figure CN224011252U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of KK module technology, and in particular to a novel KK module. Background Technology
[0002] In modern industrial production, KK modules are widely used in various automated equipment, such as CNC machine tools, robotic arms, and electronic manufacturing equipment. Their high-precision linear motion capability plays a key role in improving production efficiency and product quality.
[0003] Many production workshops, especially those in the machining, casting, and building materials industries, are filled with large amounts of dust, metal shavings, powder particles, and other impurities. For example, in machining workshops, metal shavings generated during the cutting process fly everywhere; sand dust permeates the air in casting workshops; and cement powder is ubiquitous in building materials production workshops. When KK modules operate in such environments, dust can easily enter their internal structure through gaps, holes, and moving parts.
[0004] Once this dust enters the KK module, it adheres to the surfaces of key moving parts such as guide rails, sliders, and lead screws. Over time and with continuous module operation, the dust accumulation increases. On one hand, the dust increases the friction between moving parts, raising the module's motion resistance, leading to increased motor load and energy consumption. Utility Model Content
[0005] The purpose of this invention is to provide a novel KK module to solve at least one of the problems mentioned in the background art.
[0006] To achieve the above objectives, this utility model provides the following technical solution: a novel KK module, comprising a module body, wherein both the front and rear ends of the module body are provided with shielding mechanisms, and the two shielding mechanisms are arranged facing each other according to the front and rear ends of the module body; each of the two shielding mechanisms includes a first telescopic cover, a first sliding member, a second sliding member, a second telescopic cover, a third sliding member, and a fourth sliding member, wherein one end of the first sliding member and the second sliding member is provided with a first storage opening, the first telescopic cover is partially disposed within the first storage opening, and the first telescopic cover can slide within the first sliding member and the second sliding member, the third sliding member and the fourth sliding member are each provided with a second storage opening, the second telescopic cover is partially disposed within the second storage opening, and the second telescopic cover can slide within the third sliding member and the fourth sliding member.
[0007] Preferably, the module body comprises a sliding adapter block, a mounting rack, a cover plate, a sensor mounting guide rail and a module shell, the cover plate is arranged on the top of the sliding adapter block, the cover plate is detachably connected with the sliding adapter block, the top of the mounting rack and the top of the module shell are detachably connected with the sliding adapter block, the sensor mounting guide rail is detachably connected at the front end of the module shell, and the mounting rack is fixedly connected to the left side of the module shell.
[0008] Preferably, the two first load slides and the two second load slides are fixedly connected to the right side of the front and rear ends of the module shell, and the two third load slides and the two fourth load slides are fixedly connected to the left side of the front and rear ends of the module shell.
[0009] Preferably, a sensor placing portion is formed in the inner wall of the sliding adapter block and located at the front end, the sensor placing portion is inserted into the sensor mounting guide rail, and the sliding adapter block can slide on the sensor mounting guide rail.
[0010] Preferably, opposite ends of the first load slide and the fourth load slide penetrate the sliding adapter block, the opposite ends of the first load slide and the fourth load slide are detachably connected, and the sliding adapter block can slide on the first load slide and the fourth load slide.
[0011] Preferably, opposite ends of the second load slide and the third load slide penetrate the sliding adapter block, the opposite ends of the second load slide and the third load slide are detachably connected, and the sliding adapter block can slide on the second load slide and the third load slide.
[0012] The utility model discloses the beneficial effect is as follows:
[0013] In the utility model, the shielding mechanism carefully arranged at the front and rear ends of the module body, that is, the protection system formed by the first telescopic cover, the first load slide, the second load slide, the second telescopic cover, the third load slide and the fourth load slide, plays a key protection role in the whole operation process of the KK module. Before the module starts, the first telescopic cover and the second telescopic cover are in the contracted state and closely fit in the load slide, which does not affect the compactness and the appearance of the initial state of the module and does not interfere with the normal starting process. During operation, with the linear reciprocating motion of the sliding adapter block, the telescopic cover can quickly respond and fill the gap between the cover and the shell caused by the motion by virtue of good elasticity and close connection with the sliding adapter block, forming a tight protective barrier, effectively blocking impurities such as dust, metal chips and cement powder from entering the module, greatly reducing the risk of equipment failure caused by impurities, ensuring the cleanliness of the internal environment of the module and maintaining the good working conditions required for stable operation of the equipment, effectively avoiding the situation that the friction between moving parts increases due to the accumulation of dust and foreign matter, and ensuring the smoothness and accuracy of the module movement. Attached Figure Description
[0014] Fig. 1 This is a schematic diagram of the overall structure of this utility model;
[0015] Fig. 2 A three-dimensional structural diagram of the sensor mounting guide rail mechanism of this utility model;
[0016] Fig. 3 This is a three-dimensional structural diagram of the sensor placement mechanism of this utility model.
[0017] In the figure: 1. First telescopic cover; 2. First carrier slide; 3. Second carrier slide; 4. Slide adapter block; 5. Sensor placement area; 6. Second telescopic cover; 7. Third carrier slide; 8. Fourth carrier slide; 9. Mounting bracket; 10. Cover plate; 11. Sensor mounting rail; 12. Module housing. Detailed Implementation
[0018] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0019] This utility model provides, for example Figs. 1-3The novel KK module shown includes a module main body, the module main body is provided with shielding mechanisms at both front and rear ends, the two shielding mechanisms are oppositely arranged according to the front and rear ends of the module main body; the two shielding mechanisms each include a first telescopic cover 1, a first load slide 2, a second load slide 3, a second telescopic cover 6, a third load slide 7 and a fourth load slide 8, the first load slide 2 and the second load slide 3 each have a first storage opening at one end, the first telescopic cover 1 is partially arranged in the first storage opening, the first telescopic cover 1 can slide in the first load slide 2 and the second load slide 3, the third load slide 7 and the fourth load slide 8 each have a second storage opening, the second telescopic cover 6 is partially arranged in the second storage opening, and the second telescopic cover 6 can slide in the third load slide 7 and the fourth load slide 8; the module main body includes a sliding seat adapter block 4, a mounting frame 9, a cover plate 10, a sensor mounting guide rail 11 and a module shell 12, the cover plate 10 is arranged on the top of the sliding seat adapter block 4, the cover plate 10 is detachably connected with the sliding seat adapter block 4, the top of the mounting frame 9 and the top of the module shell 12 are detachably connected with the sliding seat adapter block 4, the sensor mounting guide rail 11 is detachably connected to the front end of the module shell 12, and the mounting frame 9 is fixedly connected to the left side of the module shell 12; the two first load slides 2 and the two second load slides 3 are fixedly connected to the right side of the front and rear ends of the module shell 12, and the two third load slides 7 and the two fourth load slides 8 are fixedly connected to the left side of the front and rear ends of the module shell 12; a sensor placement 5 is formed in the inner wall of the sliding seat adapter block 4 near the front end, the sensor placement 5 is inserted with the sensor mounting guide rail 11, and the sliding seat adapter block 4 can slide on the sensor mounting guide rail 11; the opposite ends of the first load slide 2 and the fourth load slide 8 penetrate the sliding seat adapter block 4, the opposite ends of the first load slide 2 and the fourth load slide 8 are detachably connected, and the sliding seat adapter block 4 can slide on the first load slide 2 and the fourth load slide 8; the opposite ends of the second load slide 3 and the third load slide 7 penetrate the sliding seat adapter block 4, the opposite ends of the second load slide 3 and the third load slide 7 are detachably connected, and the sliding seat adapter block 4 can slide on the second load slide 3 and the third load slide 7.When the KK module is started, the sliding adapter block 4 performs linear reciprocating motion according to the preset program, and in this process, the first telescopic cover 1 and the second telescopic cover 6 closely follow the movement track of the sliding adapter block 4, in the initial state, the first telescopic cover 1 and the second telescopic cover 6 are in the retracted state, at this time, they are closely attached in the respective load slides, to ensure that they will not affect the normal operation of the module due to their own form, as the sliding adapter block 4 moves to one side, the first telescopic cover 1 and the second telescopic cover 6 are gradually stretched, due to their good elasticity and close connection with the sliding adapter block 4, they can quickly fill the gap generated at the connection between the cover and the shell due to the movement of the sliding adapter block 4, reduce the entry of dust and foreign matter from the outside into the module, in summary, the shielding mechanism added to the sliding adapter block 4 always maintains stable protection performance, ensuring the cleanliness of the module, reducing the problems such as increased friction of moving parts, increased motor load and increased energy consumption caused by the entry of dust and metal chips, improving the machining precision and stability of the numerical control machine tool, prolonging the service life of the KK module, and reducing the maintenance cost of the equipment.
[0020] Finally, it should be noted that: the above only for the preferred embodiments of the present application, and not for limiting the present application, although the present application has been described in detail with reference to the foregoing embodiments, for those skilled in the art, it can still modify the technical solutions recorded in the foregoing embodiments, or make equivalent replacement for part of the technical features, any modification, equivalent replacement, improvement, etc. made within the spirit and principles of the present application, should be included in the protection scope of the present application.
Claims
1. A novel KK module, characterized in that: The module includes a main body, and both the front and rear ends of the main body are provided with shielding mechanisms, which are arranged facing each other according to the front and rear ends of the main body. Both of the aforementioned shielding mechanisms include a first telescopic cover (1), a first sliding member (2), a second sliding member (3), a second telescopic cover (6), a third sliding member (7), and a fourth sliding member (8). The first sliding member (2) and the second sliding member (3) each have a first storage opening at one end. The first telescopic cover (1) is partially disposed in the first storage opening. The first telescopic cover (1) can slide within the first sliding member (2) and the second sliding member (3). The third sliding member (7) and the fourth sliding member (8) each have a second storage opening. The second telescopic cover (6) is partially disposed within the second storage opening. The second telescopic cover (6) can slide within the third sliding member (7) and the fourth sliding member (8).
2. The novel KK module according to claim 1, characterized in that: The main body of the module includes a slide adapter block (4), a mounting bracket (9), a cover plate (10), a sensor mounting rail (11), and a module housing (12). The cover plate (10) is located on the top of the slide adapter block (4) and is detachably connected to the slide adapter block (4). The top of the mounting bracket (9) and the top of the module housing (12) are both detachably connected to the slide adapter block (4). The sensor mounting rail (11) is detachably connected to the front end of the module housing (12). The mounting bracket (9) is fixedly connected to the left side of the module housing (12).
3. The novel KK module according to claim 2, characterized in that: Two first sliding elements (2) and two second sliding elements (3) are fixedly connected to the front and rear ends of the module housing (12) on the right side, and two third sliding elements (7) and two fourth sliding elements (8) are fixedly connected to the front and rear ends of the module housing (12) on the left side.
4. The novel KK module according to claim 3, characterized in that: The inner wall of the slide adapter block (4) has a sensor placement area (5) near the front end. The sensor placement area (5) is inserted into the sensor mounting rail (11). The slide adapter block (4) can slide on the sensor mounting rail (11).
5. The novel KK module according to claim 3, characterized in that: The first sliding member (2) and the fourth sliding member (8) pass through the slide base adapter block (4) at opposite ends. The first sliding member (2) and the fourth sliding member (8) are detachably connected at opposite ends. The slide base adapter block (4) can slide on the first sliding member (2) and the fourth sliding member (8).
6. The novel KK module according to claim 3, characterized in that: The second sliding member (3) and the third sliding member (7) are both connected through the slide base adapter block (4) at opposite ends. The second sliding member (3) and the third sliding member (7) are detachably connected at opposite ends. The slide base adapter block (4) can slide on the second sliding member (3) and the third sliding member (7).