Pipeline edge grinding equipment
By designing an automated pipe edge grinding device, which combines fixed and movable grinding wheels with motor drive, the problems of low efficiency and high cost in pipe burr removal have been solved, achieving efficient and economical pipe burr removal.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-23
- Publication Date
- 2026-03-20
AI Technical Summary
In existing technologies, methods for removing burrs after pipe cutting are inefficient and costly, hand grinders require manual operation, and electrolysis equipment is expensive.
Design a pipe edge grinding device, comprising a grinding component and a moving component. It utilizes a fixed grinding wheel and a movable grinding wheel in conjunction with a motor drive, combined with a thickness sensor and a pressure sensor, to automatically grind burrs on the pipe edge. The device achieves fully automated operation by moving the component via an electric wheel.
It improves the efficiency of pipe burr removal and reduces costs. Compared with manual grinding wheels, it is more time-saving and labor-saving, and compared with electrolysis equipment, it is more economical.
Smart Images

Figure CN224011869U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model belongs to the field of pipeline polishing, concretely is a pipeline edge polishing equipment. BACKGROUND
[0002] Pipeline is connected with pipe, pipe connecting piece and valve and is used for conveying gas, liquid or fluid with solid particles, usually, fluid is pressurized by blower, compressor, pump and boiler and flows from high pressure to low pressure of pipeline, also can utilize fluid's pressure or gravity to convey, the purpose of pipeline is very extensive, mainly used in water supply, drainage, heating, coal gas supply, long distance transportation of oil and natural gas, irrigation, hydraulic engineering and various industrial devices, pipeline needs to be cut by cutting device after production, but if cutting speed is too fast, auxiliary gas pressure is unreasonable, laser focal point position is incorrect, etc., all can lead to burr, therefore need to polish burr to prevent causing danger, but there are some problems difficult to solve when polishing burr: usually, manual sand wheel or electrolysis is used to remove burr, but manual sand wheel needs manual operation, therefore is low in efficiency and time -consuming, and the burr of pipeline edge is removed using electrolysis, which needs professional equipment, and the cost is high. SUMMARY
[0003] In view of the above, the utility model provides a pipeline edge polishing equipment to solve the problems in the background art.
[0004] The utility model discloses a technical scheme that solves technical problems: a pipeline edge polishing equipment, including device main part, the device main part includes the polishing assembly of polishing pipeline edge burr, the moving assembly of driving polishing assembly to move at the edge of pipeline, and the polishing assembly is installed on the moving assembly, the polishing assembly includes polishing shell, and the inner side of polishing shell is the recess that is buckled to the edge of pipeline, and the fixed grinding wheel that polishes burr is arranged on the side of recess, and the first motor that drives fixed grinding wheel to rotate is arranged between fixed grinding wheel and recess, and one end of first motor is connected with fixed grinding wheel, and the other end is connected with the side of recess, the upper end face and lower end face of recess are equipped with movable grinding wheel, and the second motor that drives movable grinding wheel to rotate and the first electric telescopic rod that drives movable grinding wheel to lift are arranged between movable grinding wheel and recess, one end of second motor is connected with movable grinding wheel, and the other end is connected with the bottom of first electric telescopic rod, and the top of first electric telescopic rod is connected with the upper end face or lower end face of recess, when using, the polishing shell is buckled at the edge of pipeline, and first electric telescopic rod is elongated and drives movable grinding wheel to contact pipeline, and fixed grinding wheel and movable grinding wheel rotate to polish pipeline.
[0005] Furthermore, the movable component includes a movable housing installed outside the grinding housing. Multiple second electric telescopic rods are provided on both sides of the inner side of the movable housing to retract and contact the pipe. The top of each electric telescopic rod is connected to the movable housing, and a pressure sensor is installed at its bottom. Electric wheels are provided at both ends of the inner side of the movable housing to drive its movement. In use, the groove is fastened to the edge of the pipe, the fixed grinding wheel and the movable grinding wheel are used to grind burrs, the second electric telescopic rods extend to support the grinding component and prevent it from falling, and the electric wheels drive the grinding component to move.
[0006] Furthermore, a thickness sensor is provided on the side of the groove to check the thickness of the pipe. The thickness sensor senses the thickness of the pipe, thereby causing the electric telescopic rod to extend and bring the movable grinding wheel into contact with the pipe.
[0007] Furthermore, a silicone sleeve is fitted at the bottom of the second electric telescopic rod to increase friction and prevent the grinding components from falling off.
[0008] Furthermore, the electric wheel is equipped with a third electric telescopic rod. The top end of the third electric telescopic rod is connected to the movable housing, and the bottom end is connected to the electric wheel. The third electric telescopic rod drives the electric wheel to extend and retract, so that the electric wheel contacts the pipe and moves on the pipe.
[0009] Furthermore, the main body of the device is equipped with a switch, and a microcontroller is installed inside the switch. The output terminal of the switch is connected to the microcontroller, and the microcontroller is electrically connected to the grinding component and the moving component respectively. The main body of the device is operated through the microcontroller inside the switch.
[0010] Furthermore, the main body of the device also includes a storage battery and an interface for charging the storage battery. The interface is electrically connected to the storage battery, and the storage battery is electrically connected to a switch. The storage battery provides power to the main body of the device, and the interface charges the storage battery.
[0011] The beneficial effects of this utility model are: the main body of the device includes a grinding component and a moving component. The main body of the device is installed at the edge of the pipe. The grinding component cleans the burrs on the pipe, while the moving component drives the grinding component to move, thereby cleaning the entire pipe. Therefore, this device is more time-saving and labor-saving compared to a hand grinder, and more economical and affordable compared to electrolysis equipment. Attached Figure Description
[0012] Figure 1 This is a schematic diagram of the structure of this utility model.
[0013] exist Figure 1In the middle, 1. Main body of the device; 2. Grinding shell; 201. Fixed grinding wheel; 202. First motor; 203. Movable grinding wheel; 204. Second motor; 205. First electric telescopic rod; 206. Thickness sensor; 3. Moving shell; 301. Second electric telescopic rod; 302. Pressure sensor; 303. Electric wheel; 304. Third electric telescopic rod; 4. Switch; 401. Microcontroller; 5. Battery; 6. Interface. Detailed Implementation
[0014] The present invention will be further described below with reference to the accompanying drawings and some embodiments.
[0015] exist Figure 1 A pipe edge grinding device includes a main body 1. The main body 1 includes a grinding component for grinding burrs on the pipe edge and a moving component for moving the grinding component along the pipe edge. The grinding component is mounted on the moving component. The grinding component includes a grinding shell 2, which is U-shaped for easy fastening to the pipe edge. The inner side of the grinding shell 2 has a groove for fastening to the pipe edge. A fixed grinding wheel 201 for grinding burrs is provided on the side of the groove. A first motor 202 for driving the fixed grinding wheel 201 to rotate is provided between the fixed grinding wheel 201 and the groove. One end of the first motor 202 is connected to the fixed grinding wheel 201, and the other end is connected to the side of the groove. Movable grinding wheels 203 are provided on the upper and lower surfaces of the groove. A driving mechanism is provided between the movable grinding wheel 203 and the groove. The second motor 204 rotates the movable grinding wheel 203, and the first electric telescopic rod 205 drives the movable grinding wheel 203 to rise and fall. One end of the second motor 204 is connected to the movable grinding wheel 203, and the other end is connected to the bottom end of the first electric telescopic rod 205. The top end of the first electric telescopic rod 205 is connected to the upper or lower end face of the groove. The first electric telescopic rod 205 extends according to the thickness so that the movable grinding wheel 203 contacts the pipe and can grind the pipe. The rotation of the first motor 202 and the second motor 204 drives the grinding wheel to rotate, thereby achieving the purpose of grinding burrs on the pipe. In use, the grinding shell 1 is fastened to the edge of the pipe, the first electric telescopic rod 205 extends and drives the movable grinding wheel 203 to contact the pipe, and the fixed grinding wheel 201 and the movable grinding wheel 203 rotate to grind the pipe.
[0016] In this embodiment, the movable component includes a movable housing 3 installed outside the grinding housing 2. The movable housing 3 is also U-shaped to facilitate fastening to the edge of the pipe. Multiple second electric telescopic rods 301 are provided on both sides of the inner side of the movable housing 3 to retract and contact the pipe. The top of the electric telescopic rod is connected to the movable housing 3, and a pressure sensor 302 is installed at the bottom. The second electric telescopic rods 301 extend and sense pressure through the pressure sensor 302. When a specified pressure is reached, they stop extending, thereby supporting the main body 1 of the device on the pipe and preventing it from falling. The pressure threshold can be set according to actual conditions; for example, a smoother pipe surface requires a higher pressure, while a rougher pipe surface requires a lower pressure. Furthermore, if the pipe is placed horizontally... If the main body 1 is prone to falling, a larger pressure is required. If the pipe is placed vertically, the main body 1 is less likely to fall due to gravity, and a smaller pressure is required. The inner ends of the movable outer shell 3 are equipped with electric wheels 303 that drive the movable outer shell 3 to move. The electric wheels 303 cannot turn at angles, so the pipe to be ground needs to be round. If a square pipe needs to be ground, the position of the main body 1 needs to be manually adjusted. The electric wheels 303 are common devices that can be driven by electricity to move the wheel body, such as by a rotary motor to drive the wheel body to rotate. In use, the groove is fastened to the edge of the pipe, the fixed grinding wheel 201 and the movable grinding wheel 203 are used to grind burrs, the second electric telescopic rod 301 extends to support the grinding component to prevent it from falling, and the electric wheels 303 drive the grinding component to move.
[0017] In this embodiment, a thickness sensor 206 for checking the thickness of the pipe is provided on the side of the groove. The thickness sensor 206 is a sensor that measures the thickness of the material and its surface coating, such as the Thermo Scientific Laser TX optical thickness gauge. The thickness sensor 206 senses the thickness of the pipe, thereby causing the electric telescopic rod to extend and make the movable grinding wheel 203 contact the pipe.
[0018] In this embodiment, a silicone sleeve is fitted at the bottom of the second electric telescopic rod 301 to increase friction and prevent the grinding component from falling off. However, the friction is less than the power of the electric wheel 303 to move, and does not affect the electric wheel 303 from driving the grinding component to move.
[0019] In this embodiment, the electric wheel 303 is provided with a third electric telescopic rod 304. The top end of the third electric telescopic rod 304 is connected to the movable housing 3, and the bottom end is connected to the electric wheel 303. The third electric telescopic rod 304 drives the electric wheel 303 to extend and retract according to the pipe thickness information, so that the electric wheel 303 contacts the pipe and moves on the pipe.
[0020] In this embodiment, the main body 1 of the device is provided with a switch 4, and a microcontroller 401 is provided inside the switch 4. The output end of the switch 4 is connected to the microcontroller 401. The microcontroller 401 is electrically connected to the grinding component and the moving component respectively. The microcontroller 401 is electrically connected to the fixed grinding wheel 201, the movable grinding wheel 203, the first motor 202, the second motor 204, the first electric telescopic rod 205, the second electric telescopic rod 301, the pressure sensor 302, the electric wheel 303, and the thickness sensor 206 respectively. The main body 1 of the device is operated through the microcontroller 401 inside the switch 4. The entire process is carried out by the microcontroller 401 receiving and transmitting signals.
[0021] In this embodiment, the main body 1 of the device also includes a storage battery 5 and an interface 6 for charging the storage battery 5. The interface 6 is electrically connected to the storage battery 5, and the storage battery 5 is electrically connected to the switch 4. The storage battery 5 provides power to the main body 1 of the device, and the interface 6 is connected to an external power source to charge the storage battery 5.
[0022] In this embodiment, the microcontroller 401 is a common electrical component, such as a microcontroller of model AT89C2051 or TMS320VC5509A.
[0023] In this embodiment, the first motor 202 and the second motor 204 are common rotating motor devices, such as GB / T4831-2016 model and Y160M-4 model rotating motors.
[0024] In this embodiment, the first electric telescopic pole 205 and the second electric telescopic pole 301 are common electric pole devices, such as the HB-DJ806 model mini electric telescopic pole, etc.
[0025] In this embodiment, the pressure sensor 302 is a common pressure sensor 302, such as the LWPF2 model pressure sensor 302.
[0026] In this embodiment, the control circuit of this utility model is a common circuit in the field of circuits. The device of this utility model can be connected to an external power source or a built-in battery through a power cord to provide power to the device. Those skilled in the art can implement it, so it will not be described in detail here.
[0027] In practical implementation, the following steps are taken: The main body 1 of the device is fastened to the edge of the pipe. Then, switch 4 is turned on. The thickness sensor 206 senses the pipe thickness, and the first electric telescopic rod 205 extends according to the thickness, allowing the movable grinding wheel 203 to contact the pipe and grind it. Simultaneously, the second electric telescopic rod 301 extends and senses the pressure through the pressure sensor 302. When the specified pressure is reached, the extension stops, thus supporting the main body 1 on the pipe and preventing it from falling. Finally, the first motor 202 and the second motor 204 drive the fixed grinding wheel 201 and the movable grinding wheel 203 to rotate, grinding the edge of the pipe. The third electric telescopic rod 304 extends, causing the electric wheel 303 to move the grinding assembly on the pipe, thus completing the entire grinding process.
[0028] It is worth noting that in the description of this utility model, "multiple" means two or more, unless otherwise explicitly specified. In this utility model, unless otherwise explicitly specified and limited, the terms "installation," "connection," "joining," "fixing," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can also refer to a mechanical connection. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.
[0029] It will be apparent to those skilled in the art that this utility model patent is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this utility model patent. Therefore, the embodiments should be considered exemplary and non-limiting in all respects, and the scope of this utility model patent is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of the equivalent elements of the claims be encompassed within this utility model patent. No reference numerals in the claims should be construed as limiting the scope of the claims.
Claims
1. A pipe edge grinding device, comprising a main body, characterized in that: The main body of the device includes a grinding component for removing burrs from the edge of a pipe and a moving component for moving the grinding component along the edge of the pipe. The grinding component is mounted on the moving component. The grinding component includes a grinding shell with a groove on the inner side that fits into the edge of the pipe. A fixed grinding wheel for removing burrs is provided on the side of the groove. A first motor for rotating the fixed grinding wheel is provided between the fixed grinding wheel and the groove. One end of the first motor is connected to the fixed grinding wheel, and the other end is connected to the side of the groove. Movable grinding wheels are provided on the upper and lower surfaces of the groove. A second motor for rotating the movable grinding wheel and a first electric telescopic rod for raising and lowering the movable grinding wheel are provided between the movable grinding wheel and the groove. One end of the second motor is connected to the movable grinding wheel, and the other end is connected to the bottom end of the first electric telescopic rod. The top end of the first electric telescopic rod is connected to the upper or lower surface of the groove. In use, the grinding shell is fastened to the edge of the pipe, the first electric telescopic rod extends and drives the movable grinding wheel to contact the pipe, and the fixed grinding wheel and the movable grinding wheel rotate to grind the pipe.
2. The pipe edge grinding equipment according to claim 1, characterized in that: The movable assembly includes a movable housing installed outside the grinding housing. Multiple second electric telescopic rods are provided on both sides of the inner side of the movable housing to retract and contact the pipe. The top of each electric telescopic rod is connected to the movable housing, and a pressure sensor is installed at its bottom. Electric wheels are provided at both ends of the inner side of the movable housing to drive its movement. In use, the groove is fastened to the edge of the pipe, the fixed grinding wheel and the movable grinding wheel are used to grind burrs, the second electric telescopic rods extend to support the grinding assembly and prevent it from falling, and the electric wheels drive the grinding assembly to move.
3. The pipe edge grinding equipment according to claim 1, characterized in that: A thickness sensor for checking the pipe thickness is provided on the side of the groove.
4. The pipe edge grinding equipment according to claim 2, characterized in that: The bottom end of the second electric telescopic rod is fitted with a silicone sleeve.
5. The pipe edge grinding equipment according to claim 2, characterized in that: The electric wheel is equipped with a third electric telescopic rod, the top of which is connected to the movable outer shell and the bottom of which is connected to the electric wheel.
6. The pipe edge grinding equipment according to claim 1, characterized in that: The main body of the device is equipped with a switch, and a microcontroller is installed inside the switch. The output terminal of the switch is connected to the microcontroller, and the microcontroller is electrically connected to the grinding component and the moving component respectively.
7. The pipe edge grinding equipment according to claim 1, characterized in that: The main body of the device also includes a storage battery and an interface for charging the storage battery. The interface is electrically connected to the storage battery, and the storage battery is electrically connected to a switch.