Superhard material grinding tool with ash removal function
By designing a multi-stage dust collection system and a water tank adsorption mechanism, the problems of low dust removal efficiency and dust diffusion in traditional superhard material abrasives have been solved, achieving a highly efficient and environmentally friendly dust treatment effect.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-24
- Publication Date
- 2026-03-20
AI Technical Summary
Traditional superhard material abrasives suffer from low cleaning efficiency and easy dust dispersion during the cleaning process, which affects processing accuracy and environmental hygiene, and is also harmful to the health of operators.
A multi-stage dust collection system was designed, including a large particle dust collection chamber, a dust bag, and a water chamber. The system uses a drive motor to drive the fan blades to collect dust in stages, and the water chamber is used to adsorb fine dust to prevent dust from spreading.
It achieves efficient and environmentally friendly dust collection, reduces pollution in the working environment, protects the health of operators, and lowers maintenance costs.
Smart Images

Figure CN224011904U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to material processing technical field especially is related to a kind of superhard material grinding tool with dust cleaning function. BACKGROUND
[0002] In the industrial production field, the application of superhard material grinding tool is more and more extensive, which plays an irreplaceable role in various precision parts processing and other aspects. However, during the processing of superhard material, such as grinding, cutting and other operations, a large amount of dust will be generated. These dusts have the characteristics of wide particle size range and complex composition. The traditional dust cleaning method of grinding tool has many drawbacks. On the one hand, there is a lack of effective classification treatment means for dusts of different particle sizes. Large particle dusts and fine dusts often cannot be collected and treated specifically, resulting in a significant reduction in dust cleaning effect. On the other hand, during the dust cleaning process, dusts are easily re-suspended, causing the dust concentration in the working environment to rise sharply.
[0003] The presence of dust not only affects the normal operation of the grinding tool, but also seriously interferes with the processing accuracy. A large amount of dust accumulated in the key parts of the grinding tool will increase the wear between parts and reduce the service life of the grinding tool. At the same time, dust dispersed in the air can be inhaled by the operator, causing damage to the respiratory system and other organs, and causing various occupational diseases. Moreover, with the increasing strictness of environmental protection requirements, the dust emission problem caused by the traditional dust cleaning method also makes enterprises face increasing environmental protection pressure. Therefore, it is urgent to develop a high-efficiency, environmentally-friendly superhard material grinding tool with dust cleaning function. SUMMARY
[0004] The purpose of this section is to outline some aspects of the embodiments of the present utility model and briefly introduce some preferred embodiments. Some simplifications or omissions may be made in this section and the abstract of the specification and the utility model name to avoid obscuring the purpose of this section, the abstract of the specification and the utility model name. Such simplifications or omissions cannot be used to limit the scope of the present utility model.
[0005] Therefore, the utility model aims to provide a superhard material grinding tool with dust cleaning function, which can solve the problem of low dust cleaning efficiency and easy spread of fine dust in the air. The cleaning mechanism is used to realize centralized collection, improve the collection efficiency, and prevent dust spread. A hole plate is arranged at the bottom to drop fine dust into the water tank, and the liquid is used to realize the adsorption of dust, solving the problem of low dust cleaning efficiency and easy spread of fine dust in the air.
[0006] To solve the above technical problems, the utility model provides a kind of superhard material abrasive with dust cleaning function, using following technical scheme: including pedestal, the front surface of the pedestal is provided with installation area, the inner wall of the installation area is placed with fixed plate, the inner wall of the fixed plate is fixedly connected with dust pocket bag, the upper surface of the pedestal is provided with first bolt hole, the inner wall of the first bolt hole is slidably connected with bolt, the upper surface of the pedestal is provided with large particle dust accumulation cabin, the side inner wall of the large particle dust accumulation cabin is provided with sliding slot, the rear surface of the pedestal is fixedly connected with baffle, the rear surface of the baffle is fixedly connected with driving motor, the bottom of the large particle dust accumulation cabin is provided with passageway, the inner wall of the passageway is fixedly connected with aperture plate, the aperture plate is provided with water tank below.
[0007] Optionally, the upper surface of the pedestal is fixedly connected with polishing mechanism, and the lower surface of the pedestal is fixedly connected with supporting leg.
[0008] Optionally, the inner wall of the sliding slot is slidably connected with dustproof cover plate, and the upper surface of the dustproof cover plate is fixedly connected with second handle.
[0009] Optionally, the number of the sliding slots is two and symmetrically distributed, and the input end of the driving motor is electrically connected with external power supply.
[0010] Optionally, the output end of the driving motor is fixedly connected with connecting rod, and the front end of the connecting rod is fixedly connected with fan blade.
[0011] Optionally, the upper surface of the fixed plate is provided with second bolt hole, and the inner wall of the second bolt hole is slidably connected with bolt.
[0012] Optionally, the outer surface of the water tank is fixedly connected with fixing member, the side surface of the fixing member is fixedly connected with first handle, and the upper surface of the water tank is in contact with the pedestal.
[0013] Optionally, the outer surface of the fixing member is slidably connected with sliding rail, and the upper surface of the sliding rail is fixedly connected with the pedestal.
[0014] In summary, the utility model includes at least one of the following beneficial effects:
[0015] 1, dust cleaning is efficient and environmentally friendly: the abrasive uses a multi-stage dust collection system, and the large particle dust accumulation cabin, dust pocket bag and water tank collect dust of different particle sizes respectively. In the dust cleaning process, the driving motor drives the fan blade to rotate, orderly guides the dust to the corresponding collection position, effectively avoids the scattering of dust everywhere. The liquid in the water tank has good adsorption effect on fine dust, and the dustproof cover plate can prevent dust from escaping, greatly reducing the pollution of dust to the working environment and protecting the health of the operator.
[0016] 2. Convenient operation and maintenance: the dust removal operation of the grinding tool is simple, the dust cover plate is convenient and fast to remove and slide in, at the same time, the water tank is convenient to draw out for cleaning and liquid replacement through the slide rail design, and the dust pocket bag can also be easily taken out for cleaning or replacement, thereby reducing the maintenance cost and difficulty. BRIEF DESCRIPTION OF DRAWINGS
[0017] In order to more clearly illustrate the technical scheme of the embodiments of the present application, the following will briefly introduce the drawings needed to be used in the embodiment description. Obviously, the drawings in the following description are only some embodiments of the present application, and for those skilled in the art, other drawings can also be obtained without creative labor on the basis of these drawings.
[0018] Figure 1 It is a schematic diagram of the overall structure of the present application;
[0019] Figure 2 It is a side view of the present application;
[0020] Figure 3 It is an internal sectional view of the present application;
[0021] Figure 4 It is a schematic diagram of the cleaning mechanism structure of the present application;
[0022] Figure 5 It is a schematic diagram of the dust adsorption mechanism of the present application;
[0023] Figure 6 It is a schematic diagram of the dust pocket bag mounting structure of the present application.
[0024] Explanation of reference signs: 1, pedestal; 2, polishing mechanism; 3, placement area; 4, first bolt hole; 5, bolt; 6, fixed plate; 7, dust pocket bag; 8, large-particle dust accumulation tank; 9, sliding groove; 10, baffle; 11, driving motor; 12, dust cover plate; 13, fan blade; 14, connecting rod; 15, passage; 16, perforated plate; 17, fixing piece; 18, water tank; 19, first handle; 20, slide rail; 21, supporting leg; 22, second bolt hole; 23, second handle. DETAILED DESCRIPTION
[0025] This part will describe the specific embodiments of the present application in detail, the preferred embodiments of the present application are shown in the drawings, the role of the drawings is to supplement the description of the text part with figures, so that people can intuitively and visually understand each technical feature and the overall technical scheme of the present application, but it cannot be understood as a limitation on the protection scope of the present application.
[0026] Reference Figures 1-6The utility model discloses an ultra -hard material abrasive tool with dust removal function, it includes pedestal 1, the front surface of pedestal 1 is provided with the installation area 3, the inner wall of installation area 3 places fixed plate 6, the inner wall fixed connection of fixed plate 6 has dust pocket 7, the upper surface of pedestal 1 is provided with first bolt hole 4, the inner wall sliding connection of first bolt hole 4 has bolt 5, the upper surface of pedestal 1 is provided with big particle dust accumulation cabin 8, the side inner wall of big particle dust accumulation cabin 8 is provided with sliding slot 9, the rear surface fixed connection of pedestal 1 has baffle 10, the rear surface fixed connection of baffle 10 has drive motor 11, the bottom of big particle dust accumulation cabin 8 is provided with passageway 15, the inner wall fixed connection of passageway 15 has aperture plate 16, the just below of aperture plate 16 is provided with water tank 18.
[0027] The upper surface fixed connection of pedestal 1 has polishing mechanism 2, the lower surface fixed connection of pedestal 1 has support leg 21, the inner wall sliding connection of sliding slot 9 has dustproof cover plate 12, the upper surface fixed connection of dustproof cover plate 12 has second handle 23, the number of sliding slot 9 is two and symmetric distribution, the input of drive motor 11 is electrically connected with external power supply, the output fixed connection of drive motor 11 has connecting rod 14, the front end fixed connection of connecting rod 14 has fan blade 13, the upper surface of fixed plate 6 is provided with second bolt hole 22, the inner wall sliding connection of second bolt hole 22 and bolt 5, the outer surface fixed connection of water tank 18 has fixed part 17, the side surface fixed connection of fixed part 17 has first handle 19, the upper surface of water tank 18 and pedestal 1 contact, the outer surface sliding connection of fixed part 17 has slide rail 20, the upper surface fixed connection of slide rail 20 and pedestal 1.
[0028] Specific working principle is: when the ultra -hard material abrasive tool starts work, the polishing mechanism 2 on the upper surface of pedestal 1 processes the ultra -hard material, and a large amount of dust is produced during polishing, at this time, remove dustproof cover plate 12 from sliding slot 9, so that big particle dust accumulation cabin 8 is in open state, under the action of gravity, the dust produced during polishing, especially the dust of larger particle, will directly fall into big particle dust accumulation cabin 8, realizes the preliminary dust collection.
[0029] When the grinding tool needs to be cleaned, first, the dustproof cover plate 12 is slid into the slide groove 9, so that the large-particle dust collecting chamber 8 is in a closed state, then the power supply of the driving motor 11 is connected, the input end of the driving motor 11 is electrically connected with the external power supply, the driving motor 11 starts to operate, the output end drives the connecting rod 14 to rotate, so that the fan blade 13 fixedly connected to the front end of the connecting rod 14 rotates at high speed, the strong airflow generated by the rotation of the fan blade 13 blows up the dust accumulated in the large-particle dust collecting chamber 8, and the dust blown up is blown into the dust pocket bag 7 in the inner wall of the fixed plate 6 under the action of the airflow, so that the large-particle dust is concentrated and collected, and in the process of blowing up the dust, some fine dust passes through the hole plate 16 in the inner wall of the bottom channel 15 of the large-particle dust collecting chamber 8, the water tank 18 is located directly below the hole plate 16, and the water tank 18 contains liquid, the liquid has good adsorption to the dust, can adsorb and precipitate the fine dust passing through the hole plate 16, effectively prevents the fine dust from floating in the air, and the dustproof cover plate 12 in the closed state further plays a role in preventing the dust from escaping from the large-particle dust collecting chamber 8, so that the whole dust cleaning process is efficient, environmentally friendly, and the pollution of the dust to the working environment is reduced as much as possible.
[0030] In addition, the supporting legs 21 on the lower surface of the pedestal 1 play a supporting role and ensure the stability of the grinding tool during work and dust cleaning, the fixed part 17 fixedly connected to the outer surface of the water tank 18 is in sliding connection with the slide rail 20 on the upper surface of the pedestal 1, when the water tank 18 needs to be cleaned, the first handle 19 on the side surface of the fixed part 17 is pulled, so that the water tank 18 can be pulled out from below the pedestal 1 along the slide rail 20, and the liquid in the water tank 18 that adsorbs the dust can be conveniently cleaned and replaced, so that the water tank 18 can continuously and effectively play the function of adsorbing fine dust.
[0031] The above are preferred embodiments of the utility model, and do not limit the protection scope of the utility model, so that: equivalent changes made according to the structure, shape and principle of the utility model should be covered in the protection scope of the utility model.
Claims
1. A superhard material abrasive tool with a dust-removing function, comprising a base (1), characterized in that: The front surface of the pedestal (1) is provided with a placement area (3), and a fixing plate (6) is placed on the inner wall of the placement area (3). A dust bag (7) is fixedly connected to the inner wall of the fixing plate (6). The upper surface of the pedestal (1) is provided with a first pin hole (4), and a pin (5) is slidably connected to the inner wall of the first pin hole (4). The upper surface of the pedestal (1) is provided with a large particle dust collection chamber (8), and a sliding groove (9) is provided on the inner side wall of the large particle dust collection chamber (8). A baffle (10) is fixedly connected to the rear surface of the pedestal (1), and a drive motor (11) is fixedly connected to the rear surface of the baffle (10). A channel (15) is provided at the bottom of the large particle dust collection chamber (8), and a perforated plate (16) is fixedly connected to the inner wall of the channel (15). A water tank (18) is provided directly below the perforated plate (16).
2. The superhard material abrasive tool with dust removal function according to claim 1, characterized in that: A grinding mechanism (2) is fixedly connected to the upper surface of the base (1), and a support leg (21) is fixedly connected to the lower surface of the base (1).
3. The superhard material abrasive tool with dust removal function according to claim 1, characterized in that: The inner wall of the chute (9) is slidably connected to a dustproof cover plate (12), and the upper surface of the dustproof cover plate (12) is fixedly connected to a second handle (23).
4. The superhard material abrasive tool with dust removal function according to claim 1, characterized in that: The number of the slides (9) is two and they are symmetrically distributed. The input end of the drive motor (11) is electrically connected to an external power source.
5. A superhard material abrasive tool with a dust-removing function according to claim 1, characterized in that: The output end of the drive motor (11) is fixedly connected to a connecting rod (14), and the front end of the connecting rod (14) is fixedly connected to a fan blade (13).
6. A superhard material abrasive tool with a dust-removing function according to claim 1, characterized in that: The upper surface of the fixing plate (6) is provided with a second pin hole (22), and the inner wall of the second pin hole (22) is slidably connected to the pin (5).
7. A superhard material abrasive tool with a dust-removing function according to claim 1, characterized in that: The outer surface of the water tank (18) is fixedly connected to a fastener (17), and the side surface of the fastener (17) is fixedly connected to a first handle (19). The upper surface of the water tank (18) is in contact with the pedestal (1).
8. A superhard material abrasive tool with a dust-removing function according to claim 7, characterized in that: The outer surface of the fixing member (17) is slidably connected to a slide rail (20), and the upper surface of the slide rail (20) is fixedly connected to the base (1).