Material sucking and recycling device for toothbrush punching
By designing a suction and recycling device for toothbrush punching, a negative pressure absorption fan and filter cloth cover are used to achieve efficient collection and separation of the waste generated during punching. This solves the problems of inconvenient cleaning and dust hazards in the existing technology, improves the convenience and safety of operation, and ensures the effectiveness of the bristle implantation process.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-28
- Publication Date
- 2026-03-20
AI Technical Summary
In the current toothbrush drilling process, fine plastic powder easily adheres to the inner wall of the bristle implantation hole or the gaps in the equipment, making cleaning inconvenient and affecting the bristle implantation process. Furthermore, the reliance on manual intervention increases the complexity of the operation, making it difficult to completely remove dust from hidden areas, which may lead to bristle loss, and the floating dust may also harm the health of the operators.
A toothbrush punching material collection and recycling device was designed, including a support unit, a recycling unit, a suction unit, and a conveying component. It uses a negative pressure absorption fan and a filter cloth to collect and separate the waste generated during punching. The punching area is covered and protected by a dust baffle and a suction port to ensure operational stability and achieve efficient waste removal.
It enables unified collection and separation of waste generated during drilling, improves operational convenience, ensures safety during drilling, avoids dust pollution and health hazards to personnel, and improves the effect of the tufting process.
Smart Images

Figure CN224012503U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to toothbrush production technical field, concretely is toothbrush punching is with suction material recovery device. BACKGROUND
[0002] The bristle implantation of toothbrush usually needs to be realized through punching (implantation hole) process. Since the bristles cannot be directly combined with the plastic matrix (such as PP, ABS, etc.) firmly, they must rely on the hole structure for mechanical anchoring (such as U-shaped nail fixing) or adhesive fixing;
[0003] In the punching process, the drill bit or laser processing will form a large number of micropores (usually 0.5-2mm in diameter) on the brush head matrix, and plastic dust is also generated; at present, the conventional processing mode in the industry includes that the operator needs to stop regularly, and manually removes the dust by using air gun, brush and other tools.
[0004] However, the technical scheme still has the following disadvantages:
[0005] 1. The fine plastic powder is easy to adhere to the inner wall of the implantation hole or the gap of the equipment, which is inconvenient to clean and affects the subsequent implantation process (such as the effect of glue bonding or anchor nail fixing), and even causes the bristles to fall off;
[0006] 2. It relies on manual intervention, increases the tediousness of operation, and it is difficult to completely remove the dust in hidden parts, and the floating micro-plastic dust may be inhaled by the operator.
[0007] Therefore, the suction material recovery device for toothbrush punching is needed. CONTENT OF THE UTILITY MODEL
[0008] The utility model aims at providing a suction material recovery device for toothbrush punching to solve the problems in the prior art.
[0009] In order to achieve the above-mentioned purpose, the utility model provides the following technical scheme: including support unit, the punching unit who sets up in the support unit top, the recovery unit who sets up in the support unit inside, the suction material unit who sets up in the support unit top and is located below the punching unit, the guide component who sets up in the suction material unit one side and is linked with the recovery unit,
[0010] The support unit includes a shell placed on the ground, and a processing table installed on the top of the shell.
[0011] The recovery unit includes a base arranged in the shell, a recovery barrel placed on the base, and a guide rod fixed in a rectangular array on the base, a top plate commonly sleeved on the guide rod and connected with the guide component, a filter cloth sleeve extending into the recovery barrel, and a heavy ring fixed at the bottom of the filter cloth sleeve.
[0012] The material suction unit includes a mounting cover fixed to the top of the processing table, two sets of dust baffles connected to the mounting cover, and a suction port fixed inside the dust baffles and connected to the conveying assembly.
[0013] As a preferred embodiment, the guiding assembly includes an absorption fan mounted on the perforation unit, a main absorption pipe connected to the output end of the absorption fan, the output end of the main absorption pipe being connected to the filter cloth sleeve, and two sets of absorption branch pipes connected to the input end of the absorption fan.
[0014] As a preferred feature, the input end of the absorption fan is connected to an air inlet chamber, and two sets of absorption branch pipes are connected to the air inlet chamber.
[0015] As a preferred feature, handles are fixedly installed on both the front and back of the recycling bin, and a ring-shaped mesh window is provided on the recycling bin.
[0016] As a preferred embodiment, a servo motor is fixedly installed at the top inside the housing, and a threaded rod penetrating the top plate is installed at the top of the recycling bin. The threaded rod is connected to the top plate by threads, and the output end of the servo motor is installed and connected to the top end of the threaded rod.
[0017] As a preferred feature, the back of the mounting cover is provided with two sets of guide ports, and guide blocks are slidably installed in the guide ports. The inner side of the guide blocks is fixedly connected to the dust baffle. Electric telescopic cylinders are fixedly installed on both sides of the back of the mounting cover, and the output end of the electric telescopic cylinder is installed and connected to the guide blocks.
[0018] Compared with the prior art, the beneficial effects of this utility model are:
[0019] The recycling unit enables the device to collect the waste generated during drilling in a unified manner, and the storage components within the unit can be separated from the filter components in real time. Personnel can quickly extract and process the recycled waste without the need for other carriers, thus improving the convenience for personnel during operation.
[0020] Through the cooperation between the suction unit and the guiding component, the drilling area of the toothbrush can be covered and protected by opening and closing to ensure stability during drilling. At the same time, the generated drilling waste can be absorbed by negative pressure to remove waste from the toothbrush holes and the carrier. Attached Figure Description
[0021] Figure 1 This is a schematic diagram of the overall structure of the recycling device of this utility model;
[0022] Figure 2 This is a schematic diagram of the overall structure of the recycling unit of this utility model;
[0023] Figure 3 This is a schematic diagram of the internal structure of the recycling unit of this utility model;
[0024] Figure 4 This is a schematic diagram of the assembly structure of the material suction unit and the conveying component of this utility model;
[0025] Figure label:
[0026] 100. Support unit; 101. Housing; 102. Machining table;
[0027] 200. Recycling unit; 201. Recycling bin; 2011. Handle; 2012. Window mesh; 202. Base; 203. Top plate; 204. Filter cloth cover; 205. Guide rod; 206. Threaded rod; 207. Servo motor; 208. Weight ring;
[0028] 300. Suction unit; 301. Mounting cover; 3011. Guide port; 302. Dust baffle; 303. Suction port; 304. Electric telescopic cylinder; 305. Guide block;
[0029] 400. Conveying assembly; 401. Absorption fan; 402. Absorption branch pipe; 403. Main absorption pipe; 500. Perforation unit. Detailed Implementation
[0030] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0031] Example: This utility model provides a technical solution for a suction and recycling device for toothbrush hole drilling, such as... Figures 1-4 As shown, it includes: a support unit 100, a punching unit 500 disposed on the top of the support unit 100, a recycling unit 200 disposed inside the support unit 100, a suction unit 300 disposed on the top of the support unit 100 and below the punching unit 500, and a conveying component 400 disposed on one side of the suction unit 300 and connected to the recycling unit 200.
[0032] In the above scheme:
[0033] During the operation, the toothbrush head punching operation is realized by the punching unit 500, the punching unit 500 is a punching device, which is composed of a rack, a punching die, a hole die punch, a positioning groove and a cylinder. The rack supports the frame of the entire device. The punching die punch is a metal needle that directly performs punching. The die holder is a component that fixes the punch to ensure the accuracy of the punching position. The positioning groove is a device for fixing the toothbrush handle to ensure the consistency of the punching position. The cylinder is used to drive the punch to move up and down. The above is the basic composition of the existing toothbrush punching device, which is not within the protection scope of the present application and will not be described in detail here.
[0034] The device realizes the unified collection of the waste generated by punching through the recycling unit 200, and the storage part in the unit can be separated from the filter part in real time. Personnel can quickly extract and process the recycled waste without the need for other carriers to cooperate with loading, improving the convenience of personnel during operation.
[0035] Through the cooperation between the suction unit 300 and the guide assembly 400, not only can the punching area of the toothbrush be covered and protected in an opening and closing manner to ensure the safety during punching, but also the generated punching waste can be sucked by negative pressure to remove the waste in the toothbrush hole and the carrier.
[0036] The support unit 100 includes a shell 101 for placing on the ground and a processing table 102 installed on the top of the shell 101.
[0037] The recycling unit 200 includes a base 202 arranged in the shell 101, a recycling barrel 201 placed on the base 202, and a guide rod 205 fixed in a rectangular array on the base 202. A top plate 203 is jointly sleeved on the guide rod 205 and connected with the guide assembly 400. A filter cloth sleeve 204 is connected to the recycling barrel 201. A heavy ring 208 is fixedly arranged at the bottom of the filter cloth sleeve 204.
[0038] The suction unit 300 includes a mounting cover 301 fixedly installed on the top of the processing table 102, two groups of dust plates 302 connected to the inside of the mounting cover 301, and a suction port 303 fixedly arranged in the dust plates 302 and connected with the guide assembly 400.
[0039] During daily operation:
[0040] During operation, the housing 101 rests on the ground, and the recycling unit 200 operates inside it. When drilling, an L-shaped dust baffle 302 covers the drilling area. The generated dust is absorbed by the negative pressure generated by the conveying component 400 through the suction port 303, and then guided into the recycling bin 201. After being guided inside, it is filtered by the filter cloth sleeve 204 inside the recycling bin 201, and the dust accumulates inside the recycling bin 201. During operation, the filter cloth sleeve 204... The bottom of the filter cloth sleeve 204 will be lowered by its own weight through the weight ring 208. When the filter cloth sleeve 204 is connected to the recycling bin 201, the bottom of the filter cloth sleeve 204 can be lowered to the bottom of the recycling bin 201 through the weight ring 208 to complete the connection, realize the combination between the two and enter the recycling state. When separating, simply separate the filter cloth sleeve 204 from the recycling bin 201 again. Personnel can take out the recycling bin 201 from the shell 101 and process the waste in the recycling bin 201.
[0041] like Figures 1-4 As shown, the purpose of the conveying component 400 is to provide a negative pressure effect to the perforated area, so as to absorb and convey the waste material. Specifically, the conveying component 400 includes an absorption fan 401 installed on the perforation unit 500, a main absorption pipe 403 connected to the output end and communicating with the filter cloth sleeve 204, and two sets of absorption branch pipes 402 connected to the input end and communicating with the suction port 303.
[0042] Furthermore, by starting the absorption fan 401, a negative pressure is generated. At that time, the waste material below the suction port 303 is absorbed by the two sets of absorption branch pipes 402, so that the waste material is sucked into the main absorption pipe 403 for transportation through the two sets of absorption branch pipes 402.
[0043] When the absorption fan 401 is in operation, the air inlet chamber enables the interconnection and docking between the two sets of absorption branch pipes 402 and the fan; specifically, the input end of the absorption fan 401 is connected to the air inlet chamber, and the two sets of absorption branch pipes 402 are connected to the air inlet chamber.
[0044] Furthermore, the air intake chamber is hood-shaped and covers the input port of the absorption fan 401. When the fan is operating, the two sets of absorption branch pipes 402 can stably guide the waste material.
[0045] After the waste is recycled, personnel can operate the recycling bin 201 by using the handle 2011. Specifically, the recycling bin 201 is fixedly installed on both the front and back, and the recycling bin 201 is provided with a ring-shaped mesh window 2012.
[0046] Furthermore, after the waste in the recycling bin 201 has been completely recycled, and after the filter cloth cover 204 is separated from the recycling bin 201, personnel can lift the recycling bin 201 using the handle 2011. During the recycling operation in the recycling bin 201, the waste will first be filtered through the filter cloth cover 204, and then filtered again through the mesh window 2012 to allow air to be discharged and ensure gas circulation during negative pressure.
[0047] like Figures 1-4 As shown, in order to separate the filter cloth sleeve 204 from the recycling bin 201 so that personnel can retrieve the recycling bin 201, specifically, a servo motor 207 is fixedly installed at the top inside the housing 101, and a threaded rod 206 penetrating the top plate 203 is installed at the top of the recycling bin 201. The threaded rod 206 is connected to the top plate 203 by threads, and the output end of the servo motor 207 is installed and connected to the top end of the threaded rod 206.
[0048] Furthermore, during this period, once the waste in the recycling bin 201 has been completely recycled, the servo motor 207 can be started. The output end of the servo motor 207 drives the threaded rod 206 to rotate. The threaded rod 206 drives the top plate 203 through the threaded structure. At that time, under the drive of the threaded rod 206 and the sliding limit of the guide rod 205, the top plate 203 is raised and lowered. In this way, the top plate 203 can drive the bottom filter cloth sleeve 204 to be lifted, causing the filter cloth sleeve 204 to separate from the recycling bin 201, while the waste remains in the recycling bin 201.
[0049] To enable the dust baffle 302 to open and close, it can be driven to cause the dust baffle 302 to open and close. Specifically, two sets of guide ports 3011 are provided on the back of the mounting cover 301. Guide blocks 305 are slidably installed in the guide ports 3011, and the inner side of the guide blocks 305 is fixedly connected to the dust baffle 302. Electric telescopic cylinders 304 are fixedly installed on both sides of the back of the mounting cover 301, and the output end of the electric telescopic cylinders 304 is installed and connected to the guide blocks 305.
[0050] Furthermore, when the toothbrush is being drilled, the electric telescopic cylinder 304 can be activated to drive the guide block 305, causing the guide block 305 to move within the guide opening 3011, which in turn causes the dust baffle 302 to move closer, leaving only the gap for drilling, thus slowing down the leakage of waste material. After drilling is completed, the opening can be expanded, and personnel can then retrieve and place the toothbrush.
[0051] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention. No reference numerals in the claims should be construed as limiting the scope of the claims.
Claims
1. A suction and recycling device for toothbrush hole drilling, characterized in that: It includes a support unit (100), a punching unit (500) disposed on the top of the support unit (100), a recycling unit (200) disposed inside the support unit (100), a suction unit (300) disposed on the top of the support unit (100) and located below the punching unit (500), and a conveying component (400) disposed on one side of the suction unit (300) and connected to the recycling unit (200); The support unit (100) includes a housing (101) placed on the ground and a processing table (102) mounted on top of the housing (101); The recycling unit (200) includes a base (202) disposed in the housing (101), a recycling bin (201) placed on the base (202), and guide rods (205) fixed in a rectangular array on the base (202), a top plate (203) mounted on the guide rods (205) and connected to the conveying assembly (400), a filter cloth sleeve (204) extending into the recycling bin (201), and a weighted ring (208) fixed at the bottom of the filter cloth sleeve (204); The suction unit (300) includes a mounting cover (301) fixed to the top of the processing table (102), two sets of dust baffles (302) connected to the mounting cover (301), and a suction port (303) fixed to the dust baffles (302) and connected to the guide assembly (400).
2. The toothbrush hole-punching suction and recycling device according to claim 1, characterized in that: The guiding assembly (400) includes an absorption fan (401) installed on the perforation unit (500), a main absorption pipe (403) connected to the output end of the absorption fan (401), the output end of the main absorption pipe (403) being connected to the filter cloth sleeve (204), and two sets of absorption branch pipes (402) being connected to the input end of the absorption fan (401).
3. The toothbrush hole-punching suction and recycling device according to claim 2, characterized in that: The input end of the absorption fan (401) is connected to an air inlet chamber, and two sets of absorption branch pipes (402) are connected to the air inlet chamber.
4. The toothbrush hole-punching suction and recycling device according to claim 3, characterized in that: The recycling bin (201) has handles (2011) fixedly installed on both the front and back, and the recycling bin (201) is provided with a ring-shaped mesh window (2012).
5. The toothbrush hole-punching suction and recycling device according to claim 4, characterized in that: A servo motor (207) is fixedly installed on the top of the housing (101). A threaded rod (206) that penetrates the top plate (203) is installed on the top of the recycling bin (201). The threaded rod (206) is connected to the top plate (203) by threads. The output end of the servo motor (207) is installed and connected to the top end of the threaded rod (206).
6. The toothbrush hole-punching suction and recycling device according to claim 5, characterized in that: The back of the mounting cover (301) is provided with two sets of guide ports (3011). A guide block (305) is slidably installed in the guide port (3011), and the inner side of the guide block (305) is fixedly connected to the dust baffle (302). Electric telescopic cylinders (304) are fixedly installed on both sides of the back of the mounting cover (301), and the output end of the electric telescopic cylinder (304) is installed and connected to the guide block (305).