Compression roller control system of vertical type bead filler laminating equipment

The control system, consisting of a touch screen and a programmable controller, enables automatic adjustment of the position and pressure of the pressure roller, solving the problem of inaccurate manual adjustment and improving the quality and efficiency of rubber tire production.

CN224013022UActive Publication Date: 2026-03-20QINGDAO ZHONGYI CREE ENG TECH CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-26
Publication Date
2026-03-20

AI Technical Summary

Technical Problem

In existing technologies, manual adjustment of the pressure roller position is not precise enough, resulting in poor bonding effect and low pass rate in rubber tire production, which increases production costs and reduces production efficiency.

Method used

The control system, consisting of a touch screen, programmable logic controller (PLC), servo motor drive unit, and proportional valve control unit, enables automatic adjustment of the pressure roller position and pressure. The PLC precisely controls the sequence and parameters of the pressure roller, including the setting of X, Y, and Z axis positions and pressure parameters.

Benefits of technology

It achieves automatic adjustment of the pressure roller position and precise control of pressure, improving product quality and work efficiency, and is suitable for the pressing process of tire bead of different specifications.

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Abstract

The utility model provides a compression roller control system of vertical type attaching apex attaching equipment, which relates to the technical field of tire production and comprises a touch screen, a programmable controller, a compression roller pressing parameter control device, a formula storing and calling device, a pressure value setting device and a communication connection control device, the control device is used for controlling the step sequence of pressing a tire bead by a pressing roller in the pressing roller control system, the pressing roller pressing parameter control device is used for controlling pressing roller pressing parameters of pressing the tire bead by the pressing roller in the pressing roller control system, and the pressing roller pressing parameters comprise pressing roller pressing position parameters and pressing roller pressing pressure numerical value parameters. The process of carrying out press roll pressing by adopting the press roll control system is simple and flexible, and the press roll pressing can be carried out in a targeted manner, so that the press roll control system is suitable for the press roll pressing process of tire beads with different specifications; in addition, the compression roller control system is simple and reliable to operate.
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Description

Technical Field

[0001] This utility model relates to the field of tire manufacturing technology, specifically to a pressure roller control system for a vertical bonding triangular adhesive bonding equipment. Background Technology

[0002] As is well known, the internal structure of a rubber tire consists of many parts, such as the triangular rubber and the steel wire ring. The triangular rubber needs to be bonded to the steel wire ring. The key technology for bonding lies in the pressure roller. The position of the pressure roller usually needs to be adjustable to adapt to different specifications. However, the current technology of manually adjusting the pressure roller is too coarse and cannot accurately control its position. This not only increases the amount of manual labor, but also increases production costs and reduces production efficiency due to the low pass rate.

[0003] Therefore, it is necessary to provide a control system for the bonding roller of a vertical triangular adhesive bonding machine to solve the problems of manual adjustment of the roller in the existing technology, which makes the roller position control inaccurate, inconvenient to control the bonding material, resulting in poor bonding effect. At the same time, since the pressure of the roller is not adjustable, it will cause insufficient adhesive at the joint and local stretching, affecting the product qualification rate. Utility Model Content

[0004] This utility model provides a pressure roller control system for a vertical bonding triangular adhesive bonding equipment, which solves the problems mentioned in the background art.

[0005] To solve the above-mentioned technical problems, the technical solution of this utility model is as follows:

[0006] An embodiment of this utility model provides a pressure roller control system for a vertical bonding triangular adhesive bonding equipment, including a touch screen, a programmable controller, a pressure roller pressing parameter control device, a formula storage and recall device, a pressure value setting device, a position value setting device, and a communication connection control device.

[0007] A touch screen is used to provide a touch interface for the pressure roller control system and is electrically connected to a programmable controller.

[0008] A programmable logic controller (PLC) is used to control the sequence of pressing the pressure rollers into tire bead in the pressure roller control system, and is electrically connected to the pressure roller pressing parameter control device.

[0009] A pressure roller pressing parameter control device is used to control the pressure roller pressing parameters of the pressure roller in the pressure roller control system for pressing into a tire bead. The pressure roller pressing parameters include the position parameters and the pressure value parameters of the pressure roller pressing. The pressure roller pressing parameter control device is electrically connected to a pressure value setting device, a position value setting device, and a formula storage and recall device.

[0010] A formula storage and retrieval device is used to store and retrieve the position parameters and pressure parameters of the pressure roller pressing. The formula storage and retrieval device is electrically connected to a programmable controller and a pressure roller pressing parameter control device, respectively.

[0011] A pressure value setting device is used to set the pressure value parameters of the pressure roller pressing in the pressure roller pressing parameter control device.

[0012] A position value setting device, which is used to set the position value parameters of the pressure roller pressing in the pressure roller pressing parameter control device;

[0013] A communication connection control device is provided for providing communication connections to devices in the pressure roller control system.

[0014] Furthermore, the position parameters of the pressure roller pressing include the X-axis position parameters, Y-axis position parameters, and Z-axis position parameters of the pressure roller pressing.

[0015] Furthermore, it also includes a servo motor drive device, which is used to adjust the corresponding position parameters according to the pre-set positions of different specifications, and the position value setting device is connected to the servo motor drive device.

[0016] Furthermore, the pressure parameters for the pressure roller pressing include the pressure roller bonding pressure parameter, the pressure roller joint pressure parameter, and the manual pressure parameter of the pressure roller.

[0017] Furthermore, it also includes a proportional valve control device, which is used to adjust the corresponding pressure value parameters according to the pressure values ​​preset for different specifications. The pressure value setting device is connected to the proportional valve control device.

[0018] Furthermore, the recipe storage and recall device is also used to store the position parameters and pressure parameters of the pressure roller pressing controlled by the pressure roller pressing parameter control device in each step of the programmable controller sequence.

[0019] Furthermore, the communication connection control device includes a wired communication connection control interface and / or a wireless communication connection control interface. The wired communication connection control interface is used to provide a corresponding wired communication connection interface for the device in the pressure roller control system, and the wireless communication connection control interface is used to provide a corresponding wireless communication connection interface for the device in the pressure roller control system.

[0020] The above-described solution of this utility model has at least the following beneficial effects:

[0021] 1. This utility model adopts four sets of servo motors and seven sets of regulating valves to realize automatic adjustment of the pressure roller position and precise control of the pressure roller pressure, which greatly improves product quality and work efficiency.

[0022] 2. This utility model uses a programmable logic controller (PLC) to control the sequence of pressure rollers forming the tire bead in a pressure roller control system, and uses a pressure roller pressing parameter control device to control the pressure roller pressing parameters in the pressure roller control system. These pressure roller pressing parameters include position parameters and pressure values. This not only makes the pressure roller pressing process flexible but also allows for targeted pressure roller pressing, making it suitable for pressing tire bead sizes and models. Furthermore, the mechanical structure of this pressure roller control system is simple and reliable. Attached Figure Description

[0023] Figure 1 This is a schematic diagram of the control system for the bonding roller of the neutral triangular adhesive bonding equipment of this utility model;

[0024] Figure 2 This is a schematic diagram of the pressure roller position setting in this utility model;

[0025] Figure 3 This is a schematic diagram of the pressure setting of the pressure roller in this utility model.

[0026] Explanation of reference numerals in the attached figures:

[0027] 101. Touch screen; 102. Programmable controller; 103. Pressure roller pressing parameter control device; 104. Recipe storage and recall device; 105. Pressure value setting device; 106. Position value setting device; 107. Communication connection control device. Detailed Implementation

[0028] Exemplary embodiments of the present invention will now be described in more detail with reference to the accompanying drawings. While exemplary embodiments of the present invention are shown in the drawings, it should be understood that the present invention may be implemented in various forms and should not be limited to the embodiments set forth herein. Rather, these embodiments are provided so that this invention will be thorough and complete, and will fully convey the scope of the invention to those skilled in the art.

[0029] To make the objectives, technical solutions, and advantages of this utility model clearer, the present utility model will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain this utility model and are not intended to limit this utility model.

[0030] This utility model discloses a control system for the bonding roller of a vertical triangular adhesive bonding machine, such as... Figure 1As shown, the pressure roller control system includes a touch screen 101, a programmable controller 102, a pressure roller pressing parameter control device 103, a recipe storage and recall device 104, a pressure value setting device 105, a position value setting device 106, and a communication connection control device 107.

[0031] Touchscreen 101, connected to programmable controller 102, provides operators with an intuitive and convenient touch interface for comprehensive control of the pressure roller control system. The touchscreen is closely integrated with programmable controller 102, ensuring that every command input by the operator through the touch interface is accurately transmitted.

[0032] The programmable controller 102 is connected to the pressure roller pressing parameter control device 103. Through the preset step sequence logic control program, the programmable controller can accurately command the action of the pressure roller at different stages to ensure the smoothness and efficiency of the pressing process.

[0033] The pressure roller pressing parameter control device 103 is used to control the pressure roller pressing parameters of the pressure roller in the pressure roller control system to press the tire bead. Among them, the position parameter covers the precise position of the pressure roller in the three dimensions of X-axis, Y-axis and Z-axis to ensure that the pressure roller can accurately fit to the specified position of the tire bead; while the pressure value parameter includes multiple modes such as pressure roller bonding pressure, pressure roller joint pressure and pressure roller manual pressure to meet the pressing requirements of tire bead of different specifications.

[0034] The formula storage and recall device 104 is connected to a programmable controller, which can store various pressing parameter formulas and quickly recall them when needed, thereby achieving rapid adaptation and efficient pressing of tire bead of different specifications.

[0035] The pressure value parameter setting device 105 is used to obtain the pressure value parameters of the pressure roller pressing output by the pressure roller pressing parameter control device 103. The pressure roller pressing parameter control device 103 is connected to the pressure value parameter setting device 105.

[0036] The numerical position parameter setting device 106 is used to set the position numerical parameters of the pressure roller pressing parameter control device 103. The pressure roller pressing parameter control device 103 is connected to the position numerical parameter setting device 106.

[0037] The communication connection control device 107 is used to provide corresponding communication connections to the devices in the pressure roller control system.

[0038] The pressure roller control system of this utility model controls the sequence of pressing the pressure rollers into tire bead by a programmable controller, and controls the pressing parameters of the pressure rollers into tire bead by a pressure roller pressing parameter control device, so that the pressing roller and pressing process is flexible and targeted.

[0039] It is worth noting that the programmable controller, touch screen, servo motor, proportional valve, etc. in this solution are all commonly used circuits or physical objects in the existing technology. The innovation of this solution does not lie in a single circuit, but in the cooperation of several units and circuits, which can realize the automatic adjustment of the pressure roller position and the precise control of the pressure roller pressure, greatly improving the working efficiency of the equipment.

[0040] The above description is the preferred embodiment of this utility model. It should be noted that for those skilled in the art, several improvements and modifications can be made without departing from the principle of this utility model, and these improvements and modifications should also be considered within the protection scope of this utility model.

Claims

1. A pressure roller control system for a vertical triangular adhesive bonding machine, characterized in that, It includes a touch screen, a programmable controller, a pressure roller pressing parameter control device, a recipe storage and recall device, a pressure value setting device, a position value setting device, and a communication connection control device. A touch screen (101) is used to provide a touch interface for the pressure roller control system and is electrically connected to a programmable controller (102). A programmable controller (102) is used to control the sequence of pressing the pressure rollers into tire bead in the pressure roller control system and is electrically connected to the pressure roller pressing parameter control device (103). The pressure roller pressing parameter control device (103) is used to control the pressure roller pressing parameters of the pressure roller in the pressure roller control system to form the tire bead. The pressure roller pressing parameters include the position parameters of the pressure roller pressing and the pressure value parameters of the pressure roller pressing. The pressure roller pressing parameter control device (103) is electrically connected to the pressure value setting device (105), the position value setting device (106), and the formula storage and recall device (104), respectively. The formula storage and recall device (104) is used to store and recall the position parameters and pressure value parameters of the pressure roller pressing. The formula storage and recall device (104) is electrically connected to the programmable controller (102) and the pressure roller pressing parameter control device (103), respectively. Pressure value setting device (105), the pressure value setting device (105) is used to set the pressure value parameters of the pressure roller pressing in the pressure roller pressing parameter control device (103); Position value setting device (106), the position value setting device (106) is used to set the position value parameters of the pressure roller pressing in the pressure roller pressing parameter control device (103); A communication connection control device (107) is provided for providing communication connections to devices in the pressure roller control system.

2. The pressure roller control system of a vertical bonding triangular adhesive bonding equipment according to claim 1, characterized in that, The positional parameters of the pressure roller pressing include the X-axis positional parameters, Y-axis positional parameters, and Z-axis positional parameters of the pressure roller pressing.

3. The pressure roller control system for a vertical triangular adhesive bonding equipment according to claim 2, characterized in that, It also includes a servo motor drive device, which is used to adjust the corresponding position parameters according to the position preset according to different specifications. The position value setting device (106) is connected to the servo motor drive device.

4. The pressure roller control system for a vertical triangular adhesive bonding equipment according to claim 1, characterized in that, The pressure parameters for the pressing of the pressure rollers include the pressure parameters for the pressing roller bonding, the pressure parameters for the pressing roller joint, and the manual pressure parameters for the pressing rollers.

5. The pressure roller control system for a vertical triangular adhesive bonding equipment according to claim 4, characterized in that, It also includes a proportional valve control device, which is used to adjust the corresponding pressure value parameters according to the pressure value preset according to different specifications. The pressure value setting device (105) is connected to the proportional valve control device.

6. The pressure roller control system of a vertical bonding triangular adhesive bonding equipment according to claim 1, characterized in that, The recipe storage and recall device (104) is also used to store the position parameters and pressure parameters of the pressure roller pressing controlled by the pressure roller pressing parameter control device (103) in each step of the programmable controller (102) sequence.

7. The pressure roller control system for a vertical triangular adhesive bonding equipment according to claim 1, characterized in that, The communication connection control device (107) includes a wired communication connection control interface and / or a wireless communication connection control interface. The wired communication connection control interface is used to provide a corresponding wired communication connection interface for the device in the pressure roller control system, and the wireless communication connection control interface is used to provide a corresponding wireless communication connection interface for the device in the pressure roller control system.