Small hull rust removal device
By designing a small hull rust removal device, which utilizes a sliding mechanism, a high-pressure spraying mechanism, and a drive mechanism, efficient and safe hull rust removal is achieved, solving the problems of low efficiency and high labor intensity in traditional methods.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-24
- Publication Date
- 2026-03-20
AI Technical Summary
Traditional rust removal methods for ship hulls are inefficient and labor-intensive, affecting the strength of the hull and navigation safety.
A small hull rust removal device was designed, comprising a sliding mechanism, a high-pressure spraying mechanism, a power supply mechanism, and a drive mechanism. The device uses an electric motor to drive the high-pressure spray head to remove rust from the hull surface, reducing manual operation.
It improved rust removal efficiency, reduced workers' physical exertion, ensured rust removal quality and safety, and reduced operation time.
Smart Images

Figure CN224013837U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to ship maintenance technical field, concretely small -size ship body rust cleaning device. BACKGROUND
[0002] Ship in the long -term use process, the ship surface is easy to produce rust because of seawater corrosion, biological adhesion etc., rust not only affects the appearance of the ship, also can reduce the strength and durability of the ship, even affect the navigation safety, the traditional ship rust cleaning method mainly relies on artificial polishing or high -pressure water gun cleaning, there is low efficiency, the problem such as great labor intensity.
[0003] In view of this, provide a small -size ship body rust cleaning device to overcome the above -mentioned defects. CONTENT OF THE UTILITY MODEL
[0004] In view of the problems in the related art, the utility model provides a small -size ship body rust cleaning device to overcome the above -mentioned technical problems existing in the prior art.
[0005] Therefore, the utility model adopts the specific technical scheme as follows:
[0006] A small -size ship body rust cleaning device, including the cleaning room, the arc plate is arranged on the top of the cleaning room, the sliding mechanism is symmetrically arranged on the both sides of the arc plate, the side of the sliding mechanism is fixedly connected with the moving plate, the bottom of the moving plate is connected with the brake plate through a plurality of supporting rods, the bottom of the brake plate is provided with high -pressure spray mechanism, the right side of the high -pressure spray mechanism is connected with the energy supply mechanism, and the energy supply mechanism is arranged on the right side of the cleaning room, the top of the moving plate is connected with the top plate through the fixed rod, the driving mechanism is arranged between the top plate and the arc plate, and the ship placing plate is symmetrically arranged on the both sides in the cleaning room cavity.
[0007] Preferably, the sliding mechanism comprises a sliding groove and a sliding block, the sliding groove is symmetrically arranged on the front and back sides of the arc plate, the sliding block is slidably arranged in the sliding groove, and the moving plate is fixedly arranged on one side of the sliding block.
[0008] Preferably, the high -pressure spray mechanism comprises a transmission main pipe, a high -pressure spray head and a hose, the transmission main pipe is arranged on the bottom of the brake plate through a plurality of mounting rings, a plurality of high -pressure spray heads are equidistantly connected to the bottom of the transmission main pipe, and the right side of the high -pressure spray head is connected with the hose.
[0009] Preferably, the energy supply mechanism comprises a box body, a groove, a liquid storage tank, a water pump and a water pipe, the box body is arranged on the right side of the cleaning room, the groove and the liquid storage tank are sequentially arranged in the box body from top to bottom, the water pump is arranged in the groove, and the water pump is connected with the water pipe on the both sides.
[0010] As preferred, the water pipe located below extends into the liquid storage tank, the right side of the liquid storage tank is respectively communicated with the liquid inlet and the liquid outlet, and the water pipe located above is communicated with the hose.
[0011] As preferred, the driving mechanism comprises a self-locking motor, a driving shaft, a gear and a gear slot, the self-locking motor is arranged on the rear surface of the rear rod, the front surface of the self-locking motor is connected with the driving shaft, the outer wall of the driving shaft is sleeved with the gear, the bottom of the gear is connected with the gear slot through the tooth, and the gear slot is arranged on the middle part of the top surface of the arc-shaped plate.
[0012] The utility model has the advantages of:
[0013] Compared with the prior art, the small ship body rust removal device has the advantages of:
[0014] The sliding mechanism, the high-pressure spraying mechanism, the energy supply mechanism and the driving mechanism and other structures are cooperated to assist and cooperate.
[0015] 1. Electrically driven spray gun rust removal: high efficiency, the equipment can work continuously and stably, is not limited by the physical strength of workers, can significantly shorten the operation time, and the equipment can share most of the work load and reduce the physical exertion of workers.
[0016] 2. Protection: high safety, workers can be away from the spray gun operation area, and the opportunity of directly contacting the danger source is reduced.
[0017] 3. Quality: high rust removal quality, the equipment can maintain a stable working state, and the rust removal effect is uniform. BRIEF DESCRIPTION OF DRAWINGS
[0018] In order to more clearly illustrate the technical scheme in the embodiments of the utility model or the prior art, the drawings needed to be used in the embodiments will be briefly introduced below, and obviously, the drawings in the following description are only some embodiments of the utility model, and other drawings can be obtained according to the drawings for the ordinary skilled in the art without creating creative labor.
[0019] Figure 1 It is a front view structural schematic diagram of a small ship body rust removal device according to an embodiment of the utility model;
[0020] Figure 2 It is a split structure schematic diagram of a small ship body rust removal device according to an embodiment of the utility model;
[0021] Figure 3 It is a structure diagram of a high-pressure spraying mechanism and an energy supply mechanism of a small ship body rust removal device according to an embodiment of the utility model;
[0022] Figure 4It is a small ship body rust cleaning device's A place structure amplification schematic view according to the utility model embodiment.
[0023] In the figure:
[0024] 1, cleaning room, 2, arc plate, 3, sliding mechanism, 4, moving plate, 5, brake plate, 6, high pressure spray mechanism, 7, energy supply mechanism, 8, top plate, 9, driving mechanism, 10, sliding groove, 11, sliding block, 12, transmission main pipe, 13, high pressure spray head, 14, hose, 15, box, 16, groove, 17, liquid storage tank, 18, water pump, 19, water pipe, 20, self-locking motor, 21, driving shaft, 22, gear, 23, gear slot. DETAILED DESCRIPTION
[0025] In order to make the purpose, technical scheme and advantages of the utility model clearer, the technical scheme in the embodiment will be clearly and completely described below in conjunction with the drawings in the utility model. The following embodiments are used to illustrate the utility model, but not to limit the scope of the utility model.
[0026] In the description of the utility model, it should be pointed out that the orientation or position relationship indicated by the terms "upper", "lower", "front", "rear", "left", "right", "vertical", "inner", "outer" and the like is based on the orientation or position relationship shown in the drawings, and is only for the convenience of describing the utility model and simplifying the description, and does not indicate or imply that the device or element referred to must have a particular orientation, be constructed and operated in a particular orientation, therefore it cannot be understood as a limitation on the utility model.
[0027] In the description of the utility model, it should be pointed out that unless otherwise specified and limited, the terms "mounting", "connecting", "connection" should be understood broadly, for example, it can be fixed connection, or detachable connection, or integrally connected, it can be mechanical connection, or electrical connection, it can be directly connected, or indirectly connected through intermediate medium. For ordinary skilled in the art, the specific meaning of the above terms in the utility model can be understood according to the specific circumstances. EMBODIMENT
[0028] As Figures 1-4As shown, according to the utility model embodiment small ship body rust cleaning device, including cleaning room 1, the arc plate 2 is provided on the top of cleaning room 1, the sliding mechanism 3 is symmetrically arranged on the both sides of arc plate 2, the one side of sliding mechanism 3 is fixedly connected with moving plate 4, the bottom of moving plate 4 is connected with brake plate 5 through a plurality of support rods, the bottom of brake plate 5 is provided with high pressure spray mechanism 6, the right side of high pressure spray mechanism 6 is connected with energy supply mechanism 7, and the energy supply mechanism 7 is arranged on the right side of cleaning room 1, the top of moving plate 4 is connected with top plate 8 through fixed rod, drive mechanism 9 is arranged between top plate 8 and arc plate 2, the inside cavity both sides of cleaning room 1 are symmetrically provided with ship body placing plate.
[0029] In the embodiment, first, the energy supply mechanism 7 is started by an external switch, the components in the energy supply mechanism 7 are started, and the liquid is transmitted to the high-pressure spray mechanism 6. The high-pressure spray mechanism 6 removes rust from the surface of the small ship body placed on the top of the ship body placing plate. At the same time, the drive mechanism 9 is started by an external switch. The components in the drive mechanism 9 are started and adjusted horizontally. The components in the drive mechanism 9 move with the components on them. When moving, the components in the sliding mechanism 3 assist the components to move, and the operation of mobile high-pressure cleaning and rust removal is performed. Embodiment
[0030] The sliding mechanism 3 includes a sliding groove 10 and a sliding block 11. The sliding groove 10 is symmetrically excavated on the front and rear sides of the arc plate 2. The sliding block 11 is slidably arranged in the sliding groove 10. The moving plate 4 is fixedly arranged on one side of the sliding block 11.
[0031] The drive mechanism 9 includes a self-locking motor 20, a drive shaft 21, a gear 22, and a tooth groove 23. The self-locking motor 20 is arranged on the rear surface of the fixed rod on the rear side. The front surface of the self-locking motor 20 is connected with the drive shaft 21. The drive shaft 21 is sleeved with the gear 22 on the outer wall. The gear 22 is connected with the tooth groove 23 through teeth on the bottom. The tooth groove 23 is arranged on the top surface of the arc plate 2. The self-locking motor 20 is started by an external switch. The self-locking motor 20 rotates with the drive shaft 21. The gear 22 sleeved on the outer wall of the drive shaft 21 rotates. The gear 22 and the tooth groove 23 are connected through teeth and horizontally move. The top plate 8 and the components on it horizontally move. When horizontally moving, the moving plate 4 on one side is assisted to move by the sliding block 11 sliding in the sliding groove 10. The operation of mobile high-pressure cleaning and rust removal is performed.
[0032] On the basis of embodiment 1, further optimize the structure and function of the device, the intelligent control system includes control panel and PLC controller, control panel is fixed by bolt connection on the side of the device, adopts touch screen design, can display equipment running state and other parameters in real time, PLC controller is connected with the electrical in the case through cable, can automatically adjust the equipment running mode according to the preset program, increase remote monitoring function in the intelligent control system, users can check the equipment running state in real time and carry out remote control through mobile phone or computer. Embodiment
[0033] The high-pressure spraying mechanism 6 includes a transmission main pipe 12, a high-pressure spraying head 13 and a hose 14, the transmission main pipe 12 is arranged at the bottom of the brake plate 5 through a plurality of mounting rings, the bottom of the transmission main pipe 12 is communicated with a plurality of high-pressure spraying heads 13 at equal intervals, and the right side of the high-pressure spraying head 13 is communicated with the hose 14;
[0034] The energy supply mechanism 7 includes a box body 15, a groove 16, a liquid storage tank 17, a water pump 18 and a water pipe 19, the box body 15 is arranged on the right side of the cleaning room 1, the groove 16 and the liquid storage tank 17 are arranged in the box body 15 from top to bottom, the water pump 18 is arranged in the groove 16, and the water pump 18 is communicated with the water pipe 19 on both sides;
[0035] The water pipe 19 on the lower side extends into the liquid storage tank 17, the liquid inlet and the liquid outlet are respectively communicated with the right side of the liquid storage tank 17, and the water pipe 19 on the upper side is communicated with the hose 14;
[0036] The water pump 18 is started by an external switch, the water pump 18 draws the liquid in the liquid storage tank 17 through the water pipe 19 on the lower side, and sprays the liquid to the surface of the small ship body placed on the top of the ship body placing plate through the water pipe 19 on the upper side, the hose 14, the transmission main pipe 12 and the high-pressure spraying head 13, and performs rust removal on the small ship body.
[0037] On the basis of embodiment 1, further optimize the structure and function of the device, add a water quality purification device in the liquid storage tank 17 of the energy supply mechanism 7 to ensure the cleanliness of the spraying water.
[0038] With the above technical scheme of the utility model, when the device is used, firstly, the water pump 18 is started through the external switch, the water pump 18 draws the liquid in the liquid storage tank 17 through the water pipe 19 below, and sprays the liquid to the surface of the small ship body on the top of the ship body placing plate through the water pipe 19 above, the hose 14, the transmission main pipe 12 and the high-pressure spray head 13, and rust is removed at the same time, meanwhile, the self-locking motor 20 is started through the external switch, the self-locking motor 20 rotates with the driving shaft 21, the gear 22 sleeved on the outer wall of the driving shaft 21 rotates, the gear 22 and the tooth groove 23 are connected through the tooth and are transversely moved, the top plate 8 and the components thereon are transversely moved, and the moving plate 4 on one side is moved in the sliding mode of the sliding block 11 in the sliding groove 10, and the operation of the mobile high-pressure cleaning rust removal is carried out.
[0039] The above merely describes the preferred embodiment of the utility model and is not intended to limit the utility model, and any modification, equivalent replacement, improvement, etc. within the spirit and principle of the utility model shall be included in the protection scope of the utility model.
Claims
1. A small-scale hull rust removal device, characterized in that, The cleaning room (1) includes an arc-shaped plate (2) on top of the cleaning room (1), and sliding mechanisms (3) are symmetrically arranged on both sides of the arc-shaped plate (2). A moving plate (4) is fixedly connected to one side of the sliding mechanism (3). A brake plate (5) is connected to the bottom of the moving plate (4) through multiple support rods. A high-pressure spraying mechanism (6) is arranged at the bottom of the brake plate (5). A power supply mechanism (7) is connected to the right side of the high-pressure spraying mechanism (6), and the power supply mechanism (7) is located on the right side of the cleaning room (1). A top plate (8) is connected to the top of the moving plate (4) through a fixed rod. A driving mechanism (9) is arranged between the top plate (8) and the arc-shaped plate (2). A hull placement plate is symmetrically arranged on both sides of the inner cavity of the cleaning room (1).
2. The small hull rust removal device according to claim 1, characterized in that, The sliding mechanism (3) includes a groove (10) and a slider (11). The groove (10) is symmetrically excavated on the front and rear sides of the arc plate (2). The slider (11) is slidably arranged in the groove (10). The moving plate (4) is fixedly arranged on one side of the slider (11).
3. A small ship hull rust removal device according to claim 2, characterized in that, The high-pressure spraying mechanism (6) includes a transmission main pipe (12), a high-pressure spray head (13) and a hose (14). The transmission main pipe (12) is set at the bottom of the brake plate (5) through multiple mounting rings. Multiple high-pressure spray heads (13) are equidistantly connected to the bottom of the transmission main pipe (12). The hose (14) is connected to the right side of the high-pressure spray head (13).
4. A small hull rust removal device according to claim 3, characterized in that, The power supply mechanism (7) includes a box (15), a groove (16), a liquid storage tank (17), a water pump (18), and a water pipe (19). The box (15) is located on the right side of the cleaning room (1). The box (15) has a groove (16) and a liquid storage tank (17) dug out from top to bottom. The groove (16) is equipped with a water pump (18). The two sides of the water pump (18) are respectively connected to water pipes (19).
5. A small ship hull rust removal device according to claim 4, characterized in that, The water pipe (19) located below extends into the liquid storage tank (17), and the liquid storage tank (17) is connected to the liquid inlet and the liquid outlet on the right side. The water pipe (19) located above is connected to the hose (14).
6. A small hull rust removal device according to claim 5, characterized in that, The drive mechanism (9) includes a self-locking motor (20), a drive shaft (21), a gear (22) and a tooth groove (23). The self-locking motor (20) is located on the rear surface of the fixed rod. The front surface of the self-locking motor (20) is connected to the drive shaft (21). The gear (22) is sleeved on the outer wall of the drive shaft (21). The bottom of the gear (22) is connected to the tooth groove (23) through teeth. The tooth groove (23) is located in the middle of the top surface of the arc plate (2).