Efficient, energy-saving and emission-reducing soap removal device

Abstract

The utility model discloses an efficient, energy-saving and emission-reducing soap removal device which mainly comprises a two-stage separator, a delivery pump, a mixer, a countercurrent mixing washing system, a grease separation tank, a wastewater storage pool, a wastewater draw-off pump and a circulating pipeline system. The first separator preliminarily separates grease and soap residues, the conveying pump conveys the grease to the mixer to be mixed with hot water for cleaning, and the second separator further separates the grease and waste water. The countercurrent mixing washing system enhances the washing effect through an oil spraying device and a water spraying device. The grease separation tank collects waste grease, the waste water storage pool stores waste water, and the waste water draw-off pump recycles the waste water. A secondary mixing channel, a flow regulating valve, a filter screen and the like are arranged in the washing tower, so that the washing efficiency and the grease recovery are optimized. The equipment improves the washing efficiency and reduces energy consumption and environmental pollution by recycling wastewater, and conforms to the concept of sustainable development.

Description

Technical Field

[0001] This utility model relates to the field of oil refining technology, and in particular to a high-efficiency, energy-saving, emission-reducing soap removal device. Background Technology

[0002] Acidified oil refers to oil obtained by acidifying fatty acid soaps (i.e., oil residue / soap stock), a byproduct of oil refining. Acidified oil is essentially composed of free fatty acids, unacidified fatty acid glycerides, and impurities. The production process of acidified oil generates numerous byproducts, and the content of these byproducts is an important indicator of the quality of the acidified oil. Since most of these byproducts are highly water-soluble, they are typically removed from the acidified oil through washing.

[0003] Traditional acidified oil washing methods involve mixing the acidified oil to be washed with water. A mixing tank with an agitator thoroughly stirs the oil and water, dissolving the byproducts of the acidified oil in the water, thus achieving the washing process. However, this method requires prolonged stirring, resulting in slow washing efficiency and hindering factory production. Furthermore, in practice, excessive stirring can lead to the formation of a water-in-oil mixture, making it difficult for the byproducts to fully dissolve, thus reducing the final washing effect. Additionally, existing washing equipment lacks a heating device for the washing water, typically using cold water, while warm water washing is more effective. Utility Model Content

[0004] This invention aims to solve at least one of the technical problems existing in the prior art. To this end, this invention proposes a high-efficiency, energy-saving, and emission-reducing soap removal device that comprehensively utilizes multiple technologies such as mechanical separation, heat exchange, and countercurrent washing, demonstrating advanced technology and innovation. It can improve the separation efficiency and purity of oils and reduce resource consumption, bringing economic benefits to enterprises and reducing production costs.

[0005] A high-efficiency, energy-saving, emission-reducing soap removal device according to a first aspect embodiment of the present invention is characterized in that it comprises, in sequence:

[0006] The first separator is used for the initial separation of oils and soap residue;

[0007] A transfer pump, connected to the grease outlet of the first separator, is used to transport the separated grease to the subsequent processing unit;

[0008] A mixer, connected via a pipe to the grease outlet of the delivery pump, is used to mix with hot water and clean the grease;

[0009] A second separator is connected to the fat outlet of the mixer through a pipeline for further separating the fat and wastewater;

[0010] A countercurrent mixing water washing system includes a washing tower, an oil spraying device installed in the washing tower and connected to the second separator, a water spraying device installed in the washing tower and below the oil spraying device, and a mixing device installed at the bottom of the washing tower, and the bottom of the washing tower is provided with an oil outlet and a water outlet;

[0011] A fat separation tank is connected to the oil outlet through a pipeline for collecting the separated waste fat;

[0012] A wastewater storage pool is connected to the water outlet for storing wastewater;

[0013] A wastewater extraction pump is connected to the wastewater storage pool through a pipeline for extracting wastewater from the wastewater storage pool;

[0014] A circulating pipeline system is connected to the other end of the wastewater extraction pump for delivering the wastewater back to the water inlet of the first separator to realize the recycling of the wastewater.

[0015] The efficient energy-saving emission reduction soap removal device has at least the following beneficial effects: the efficient energy-saving emission reduction soap removal device uses two-stage separators, first separates the fat and soap residue through the first separator, and then further separates the fat and wastewater through the second separator, thereby improving the efficiency and purity of fat separation. The wastewater is extracted from the wastewater storage pool and delivered back to the water inlet of the first separator through the circulating pipeline system, realizing the recycling of the wastewater, reducing the consumption of fresh water resources, and reducing energy consumption and emissions. The use of the water washing mixer mixes and washes the fat during transportation, improves the cleanliness of the fat, and provides better conditions for subsequent separation and processing. The design of the countercurrent mixing water washing system enhances the mixing and separation effect of the fat and wastewater through the cooperation of the oil spraying device and the water spraying device, and improves the washing efficiency. The design of the fat separation tank and the wastewater storage pool allows the separated waste fat and wastewater to be collected and stored, providing convenience for subsequent resource recovery and recycling. The entire system design takes into account the requirements of environmental protection, reduces wastewater emissions and recycles wastewater, reduces environmental pollution, and meets the concept of sustainable development.

[0016] According to some embodiments of the present application, the washing tower has a secondary mixing channel formed in the middle, and an upper tower body and a lower tower body respectively located at the top and bottom of the secondary mixing channel; a flow regulating valve is arranged at the bottom of the secondary mixing channel, the oil discharge port is provided with a valve and arranged at the top left side of the lower tower body, and the water discharge port is provided with a valve and arranged at the bottom left side of the lower tower body.

[0017] According to some embodiments of the present application, the oil injection device is composed of an annular oil groove and an oil delivery pipe, a plurality of oil injection nozzles are uniformly distributed on the lower side of the annular oil groove, the annular oil groove is fixed to the inner top of the upper tower body, and the connecting end of the oil delivery pipe extends outward to the outside of the washing tower and is connected with the second separator.

[0018] According to some embodiments of the present application, the water injection device is composed of an annular water tank and a water delivery pipe, a plurality of water injection nozzles are uniformly distributed on the upper side of the annular water tank, the annular water tank is fixed in the upper tower body and located directly below the annular oil groove, and the connecting end of the water delivery pipe extends outward to the outside of the washing tower and is connected with a water storage tank.

[0019] According to some embodiments of the present application, the water storage tank is in the form of an annular tank structure and is embedded in the periphery of the secondary mixing channel, a water pump is arranged on one side of the top of the water storage tank, the connecting end of the water delivery pipe is connected with the water outlet of the water pump, and a heating element is arranged in the water storage tank.

[0020] According to some embodiments of the present application, the heating element comprises an annular electric heating rod arranged at the inner bottom of the water storage tank.

[0021] According to some embodiments of the present application, the mixing device comprises a low-speed motor fixed to the top of the washing tower and a mixing rod; the rotating shaft of the mixing rod is rotatably connected with the inner top of the washing tower and extends upward to the outside of the washing tower, and the upper end of the mixing rod is connected with the output shaft of the low-speed motor through a transmission mechanism.

[0022] According to some embodiments of the present application, a filter screen is arranged at the inner top of the lower tower body and located above the oil discharge port.

[0023] The additional aspects and advantages of the present application will be partially given in the following description, partially will become obvious from the following description, or will be understood through the practice of the present application. BRIEF DESCRIPTION OF DRAWINGS

[0024] The above and / or additional aspects and advantages of the present application will become apparent and more readily appreciated from the following description of the embodiments, taken in conjunction with the accompanying drawings, in which:

[0025] Figure 1 Structure diagram of the embodiment of the utility model;

[0026] Figure 2 The schematic diagram of the countercurrent mixing water washing system of the embodiment of the utility model.

[0027] 1, first separator; 2, delivery pump; 3, mixer; 4, second separator; 5, countercurrent mixing water washing system; 51, washing tower; 511, upper tower body; 512, lower tower body; 52, oil spraying device; 521, annular oil groove; 522, oil delivery pipe; 523, oil nozzle; 53, water spraying device; 531, annular water tank; 532, water delivery pipe; 533, water storage tank; 534, water pump; 535, heating element; 54, mixing device; 541, low-speed motor; 542, mixing rod; 55, oil discharge port; 56, water discharge port; secondary mixing channel; 6, grease separation tank; 7, waste water storage pool; 8, waste water pumping pump; 9, circulating pipeline system; DETAILED DESCRIPTION

[0028] The embodiments of the utility model are described in detail below, and the examples of the embodiments are shown in the drawings, wherein the same or similar reference signs represent the same or similar elements or elements with the same or similar functions throughout. The embodiments described below by referring to the drawings are exemplary and are only used to explain the utility model, and cannot be understood as limiting the utility model.

[0029] In the description of the utility model, it is understood that the orientation description, such as up, down, front, back, left, right, etc. The orientation or positional relationship shown in the drawing is only for the convenience of describing the utility model and simplifying the description, and does not indicate or imply that the device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the utility model.

[0030] In the description of the utility model, the meaning of several is one or more, and the meaning of multiple is more than two, greater than, less than, more than, etc. It is understood as not including the number, and above, below, etc. It is understood as including the number. If the first, second is described, it is only used for the purpose of distinguishing technical features, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of indicated technical features or implicitly indicating the sequence of indicated technical features.

[0031] In the description of the utility model, unless otherwise explicitly limited, the words such as setting, installation, connection, etc. Should be broadly understood, and the person skilled in the art can reasonably determine the specific meaning of the above words in the utility model according to the specific content of the technical scheme.

[0032] Reference Figure 1 ,2 The high-efficiency energy-saving and emission-reducing soap removing device according to the first aspect of the present application comprises, in sequence,

[0033] The first separator 1 is used for preliminarily separating oil and soap residue; through the preliminary separation of the first separator 1, the oil and the soap residue are effectively separated, and the efficiency and effect of subsequent treatment are improved.

[0034] The conveying pump 2 is connected with the oil outlet of the first separator 1 and is used for conveying the separated oil to a subsequent treatment unit; the conveying pump 2 directly conveys the separated oil to the mixer 3, thereby reducing energy waste of intermediate links.

[0035] The mixer 3 is connected with the oil outlet of the conveying pump 2 through a pipeline and is used for mixing with hot water and cleaning oil; compared with a traditional cleaning method, the mixer 3 can reduce energy consumption in the cleaning process.

[0036] The second separator 4 is connected with the oil outlet of the mixer 3 through a pipeline and is used for further separating oil and waste water; the use of the second separator 4 further separates the oil and the waste water, thereby improving the purity of the oil and the treatment effect of the waste water.

[0037] The countercurrent mixing water washing system 5 comprises a washing tower 51, an oil spraying device 52 installed in the washing tower 51 and connected with the second separator 4, a water spraying device 53 installed in the washing tower 51 and located below the oil spraying device 52, and a mixing device 54 installed at the bottom of the washing tower 51; the bottom of the washing tower 51 is provided with an oil outlet 55 and a water outlet 56; through the oil spraying device 52 and the water spraying device 53 in the washing tower 51, countercurrent mixing water washing of the oil is realized, and the cleanliness of the oil and the treatment efficiency of the waste water are improved.

[0038] The oil separation tank 6 is connected with the oil outlet 55 through a pipeline and is used for collecting separated waste oil;

[0039] The waste water storage pool 7 is connected with the water outlet 56 and is used for storing waste water; the waste water is centrally treated and stored, and pollution to the environment is reduced.

[0040] The waste water pumping pump 8 is connected with the waste water storage pool 7 through a pipeline and is used for pumping waste water out of the waste water storage pool 7; the waste water pumping pump 8 and the circulation pipeline system 9 are arranged, thereby realizing recycling of the waste water, reducing consumption of fresh water resources, and reducing operating costs.

[0041] The circulation pipeline system 9 is connected with the other end of the waste water pumping pump 8 and is used for conveying the waste water back to the water inlet of the first separator 1, thereby realizing recycling of the waste water.

[0042] The high-efficiency energy-saving emission-reducing soap removing device has at least the following beneficial effects: the high-efficiency energy-saving emission-reducing soap removing device uses two-stage separators, first separates grease and soap residue through the first separator 1, and then further separates grease and wastewater through the second separator 4, thereby improving the efficiency and purity of grease separation. The wastewater is pumped out of the wastewater storage tank 7 through the circulation pipeline system 9 and is transported back to the water inlet of the first separator 1, realizing the recycling of wastewater, reducing the consumption of fresh water resources, and reducing energy consumption and emissions. The use of the water washing mixer 3 enables the grease to be mixed with hot water and cleaned during transportation, thereby improving the cleanliness of the grease and providing better conditions for subsequent separation and processing. The design of the countercurrent mixing water washing system 5 enhances the mixing and separation effect of the grease and wastewater through the cooperation of the oil injection device 52 and the water injection device 53, thereby improving the washing efficiency. The design of the grease separation tank 6 and the wastewater storage tank 7 enables the separated waste grease and wastewater to be collected and stored, thereby providing convenience for subsequent resource recovery and recycling. The entire system takes into account the requirements of environmental protection, reduces wastewater emissions and recycles wastewater, thereby reducing environmental pollution and meeting the concept of sustainable development.

[0043] According to some embodiments of the present application, the washing tower 51 has a secondary mixing channel formed in the middle, and an upper tower body 511 and a lower tower body 512 located at the top and bottom of the secondary mixing channel respectively; a flow regulating valve is installed at the bottom of the secondary mixing channel, the oil discharge port 55 is provided with a valve and is located at the top left side of the lower tower body 512, and the water discharge port 56 is provided with a valve and is located at the bottom left side of the lower tower body 512. The design of the secondary mixing channel in the washing tower 51 helps to improve the mixing efficiency of the grease and water, thereby improving the washing effect. The upper tower body 511 and the lower tower body 512 are located at the top and bottom of the secondary mixing channel respectively, which makes the structure of the entire washing tower 51 more compact and saves space. The flow regulating valve installed at the bottom of the secondary mixing channel can accurately control the water flow, and the flow of the washing liquid can be adjusted according to the needs to adapt to different processing requirements. The oil discharge port 55 and the water discharge port 56 are both provided with a valve, which enables the operator to flexibly control the discharge of grease and wastewater according to the actual situation, thereby improving the flexibility and controllability of the operation.

[0044] According to some embodiments of the present utility model, the oil injection device 52 is composed of an annular oil groove 521 and an oil delivery pipe 522, the annular oil groove 521 has a plurality of oil nozzles 523 evenly distributed on its lower side, the annular oil groove 521 is fixed on the inner top of the upper tower body 511, and the connecting end of the oil delivery pipe 522 extends outward to the outside of the washing tower 51 and is connected with the second separator 4. The plurality of oil nozzles 523 evenly distributed on the lower side of the annular oil groove 521 can ensure that the oil is evenly distributed in the entire washing tower 51, improving the washing efficiency and the cleaning effect of the oil. The annular oil groove 521 is fixed on the inner top of the upper tower body 511, and this fixing mode provides structural stability and reduces the risk of damage caused by equipment vibration or pressure changes. The connecting end of the oil delivery pipe 522 extends outward to the outside of the washing tower 51 and is connected with the second separator 4, and this design simplifies the oil delivery process and reduces the loss of oil during transportation.

[0045] The design of the oil injection device 52 not only improves the washing efficiency and oil recovery rate, but also reduces energy consumption and maintenance costs, while reducing environmental pollution, and has obvious economic and environmental benefits.

[0046] According to some embodiments of the present utility model, the water injection device 53 is composed of an annular water tank 531 and a water delivery pipe 532, the annular water tank 531 has a plurality of water nozzles evenly distributed on its upper side, the annular water tank 531 is fixed in the upper tower body 511 and located directly below the annular oil groove 521, and the connecting end of the water delivery pipe 532 extends outward to the outside of the washing tower 51 and is connected with a water storage tank 533. The plurality of water nozzles evenly distributed on the upper side of the annular water tank 531 can ensure that the water is evenly distributed in the entire washing tower 51, improving the washing efficiency and the cleaning effect of the oil. The annular water tank 531 is fixed in the upper tower body 511 and located directly below the annular oil groove 521, and this layout helps to realize the countercurrent mixing of oil and water, optimizing the washing effect. The connecting end of the water delivery pipe 532 extends outward to the outside of the washing tower 51 and is connected with the water storage tank 533, and this design simplifies the water delivery process and reduces the loss of water during transportation.

[0047] According to some embodiments of the utility model, the water storage tank 533 is annular box structure, and is embedded in the periphery of the secondary mixing channel, the water storage tank 533 is equipped with water pump 534 on the top side, the connecting end of water pipe 532 is connected with the water outlet of water pump 534, the inside of water storage tank 533 is equipped with heating element 535. Water storage tank 533 is annular box structure and is embedded in the periphery of secondary mixing channel, and this design makes full use of space, reduces the floor area of equipment. Water storage tank 533 is equipped with heating element 535, can directly heat water in water storage tank 533, reduces the loss in the process of heat energy transmission, improves heat energy utilization efficiency. Water pump 534 is equipped on the top side, and the connecting end of water pipe 532 is connected with the water outlet of water pump 534, and this layout can quickly respond to the demand of hot water in washing tower 51, improves the response speed of system.

[0048] According to some embodiments of the utility model, the heating element 535 includes annular electric heating rod arranged at the inner bottom of the water storage tank 533. The annular electric heating rod is arranged at the inner bottom of the water storage tank 533, which can ensure that the water has the maximum contact area with the electric heating rod, thereby achieving efficient heat transfer. Since the electric heating rod is annularly distributed, it can ensure that the water in the water storage tank 533 is uniformly heated, avoiding local overheating or uneven heating, and improving the heating efficiency.

[0049] According to some embodiments of the utility model, the mixing device 54 includes a low-speed motor 541 fixed to the top of the washing tower 51 and a mixing rod 542; the rotating shaft of the mixing rod 542 is rotatably connected to the inner top of the washing tower 51 and extends upward to the outside of the washing tower 51, and the upper end thereof is connected to the output shaft of the low-speed motor 541 through a transmission mechanism. The combination of the low-speed motor 541 and the mixing rod 542 can provide stable and continuous mixing power, ensuring that the oil and water in the washing tower 51 are fully mixed, thereby improving the washing effect. The mixing rod 542 is fixed to the top of the washing tower 51, which provides structural stability and reduces the risk of damage due to equipment vibration or pressure changes. By driving the mixing rod 542 with the low-speed motor 541, the water and oil used in the washing tower 51 can be fully mixed, thereby improving the washing effect.

[0050] According to some embodiments of the utility model, a filter screen is arranged on the inner top of the lower tower body 512, and the filter screen is located above the oil outlet 55. The filter screen is located above the oil outlet 55, which can effectively intercept larger impurities and particles, improving the efficiency of separating oil and wastewater. The presence of the filter screen can prevent larger particles from blocking the oil outlet 55, protecting the smoothness of the oil outlet 55 and reducing the need for maintenance and cleaning. By reducing the blockage and wear of the oil outlet 55, the filter screen helps to prolong the service life of the related equipment.

[0051] The above embodiment has been described in detail in connection with the accompanying drawings, but the present application is not limited to the above embodiment, and various changes can be made within the knowledge of those skilled in the art without departing from the spirit of the present application.

Claims

1. A high-efficiency, energy-saving, emission-reducing soap removal device, characterized in that, In order, they include: The first separator (1) is used for the initial separation of oil and soap residue; The transfer pump (2) is connected to the grease outlet of the first separator (1) and is used to transfer the separated grease to the subsequent processing unit; The mixer (3) is connected to the grease outlet of the delivery pump (2) via a pipe for mixing with hot water and cleaning grease; The second separator (4) is connected to the grease outlet of the mixer (3) via a pipeline for further separating grease and wastewater; The countercurrent mixing water washing system (5) includes a washing tower (51), an oil spraying device (52) installed in the washing tower (51) and connected to the second separator (4), a water spraying device (53) installed in the washing tower (51) and located below the oil spraying device (52), and a mixing device (54) installed at the bottom of the washing tower (51). The bottom of the washing tower (51) is provided with an oil drain (55) and a water drain (56). The grease separation tank (6) is connected to the oil outlet (55) via a pipe and is used to collect the separated waste grease. Wastewater storage tank (7), connected to the drain outlet (56), is used to store wastewater; Wastewater extraction pump (8) is connected to the wastewater storage tank (7) via a pipeline and is used to extract wastewater from the wastewater storage tank (7); The circulating pipeline system (9) is connected to the other end of the wastewater extraction pump (8) to transport wastewater back to the inlet of the first separator (1) to realize the recycling of wastewater.

2. The high-efficiency, energy-saving, emission-reducing soap removal device according to claim 1, characterized in that: The washing tower (51) has a secondary mixing channel formed in the middle, and an upper tower body (511) and a lower tower body (512) located at the top and bottom of the secondary mixing channel, respectively; a flow regulating valve is installed at the bottom of the secondary mixing channel, the oil outlet (55) is equipped with a valve and is located on the top left side of the lower tower body (512), and the drain outlet (56) is equipped with a valve and is located on the bottom left side of the lower tower body (512).

3. The high-efficiency, energy-saving, emission-reducing soap removal device according to claim 2, characterized in that: The oil spraying device (52) consists of an annular oil groove (521) and an oil delivery pipe (522). Several oil nozzles (523) are evenly distributed on the lower side of the annular oil groove (521). The annular oil groove (521) is fixed inside the top of the upper tower body (511). The connecting end of the oil delivery pipe (522) extends outward to the outside of the washing tower (51) and is connected to the second separator (4).

4. The high-efficiency, energy-saving, emission-reducing soap removal device according to claim 3, characterized in that: The water spraying device (53) consists of an annular water tank (531) and a water supply pipe (532). Several water nozzles are evenly distributed on the upper side of the annular water tank (531). The annular water tank (531) is fixed inside the upper tower body (511) and located directly below the annular oil tank (521). The connecting end of the water supply pipe (532) extends outward to the outside of the washing tower (51) and is connected to a water storage tank (533).

5. The high-efficiency, energy-saving, emission-reducing soap removal device according to claim 4, characterized in that: The water storage tank (533) has an annular box structure and is embedded in the periphery of the secondary mixing channel. A water pump (534) is installed on one side of the top of the water storage tank (533). The connection end of the water supply pipe (532) is connected to the outlet of the water pump (534). A heating element (535) is installed inside the water storage tank (533).

6. The high-efficiency, energy-saving, emission-reducing soap removal device according to claim 5, characterized in that: The heating element (535) includes an annular heating rod disposed at the inner bottom of the water storage tank (533).

7. The high-efficiency, energy-saving, emission-reducing soap removal device according to claim 2, characterized in that: The mixing device (54) includes a low-speed motor (541) fixed to the top of the washing tower (51) and a mixing rod (542); the shaft of the mixing rod (542) is rotatably sleeved with the top of the washing tower (51) and extends upward to the outside of the washing tower (51), and its upper end is connected to the output shaft of the low-speed motor (541) through a transmission mechanism.

8. The high-efficiency, energy-saving, emission-reducing soap removal device according to claim 2, characterized in that: A filter screen is installed on the inner top of the lower tower body (512), and the filter screen is located above the oil outlet (55).

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