Copper wire production drying device

Abstract

The utility model belongs to the technical field of copper wire production devices, and particularly relates to a copper wire production drying device which comprises a base, a heating cylinder is arranged on the base, coaxial wiring holes are formed in the two ends of the heating cylinder, a heating coil surrounding the axis is arranged in the heating cylinder, and the two ends of the heating cylinder are each provided with a wheel carrier located below the wiring holes. Each wheel carrier is provided with a wire supporting wheel, a magnetic wheel is arranged at the tail end of a wheel shaft of one wire supporting wheel, and a wheel speed sensor matched with the magnetic wheel is arranged on each wheel carrier. Compared with the prior art, the copper wire production drying device adapts to the copper wire routing speed by intelligently adjusting the heating power, copper wire deformation or fusing is effectively avoided, meanwhile, steam collection and an efficient wire supporting structure are integrated, the working environment quality and the production efficiency are improved, the stability and safety of copper wire treatment are enhanced through the overall design, the production cost is reduced, and the production efficiency is improved. And the product quality is improved.

Description

Technical Field

[0001] This utility model belongs to the technical field of copper wire production equipment, and specifically relates to a copper wire production drying device. Background Technology

[0002] Annealing is a crucial step in the production and processing of copper wire. This step aims to effectively eliminate the internal stress and pre-stress accumulated in the copper wire during production through heating and slow cooling, thereby making it more flexible and easier to process later. Annealing not only improves the ductility of copper wire but also significantly enhances its mechanical properties, laying a solid foundation for producing high-quality copper wire products.

[0003] However, annealed copper wire still faces a critical issue: how to effectively cool it to prevent oxidation. Traditional methods typically use water cooling. While this method can rapidly lower the temperature of the copper wire, it often leaves water stains on the surface after cooling. If these stains are not removed promptly, they will accelerate the oxidation process, severely impacting product quality and lifespan. Therefore, after the cooling step, a water stain removal process must be added to ensure the copper wire surface is dry and clean.

[0004] However, existing copper wire drying equipment has significant shortcomings in operation. Most of these devices use induction coils to heat and dry the copper wire, with the heating temperature preset to a fixed value, making it impossible to flexibly adjust according to the actual wire speed. If production stops, the induction coils continue heating, wasting energy and potentially causing the copper wire to deform or even melt due to overheating, severely impacting production efficiency and product quality. Summary of the Invention

[0005] To address the shortcomings of the existing technology, this utility model provides a copper wire production drying device to solve the above problems.

[0006] This utility model discloses a copper wire production and drying device, including a base, a heating cylinder on the base, coaxial wire routing holes at both ends of the heating cylinder, a heating coil surrounding the axis inside the heating cylinder, a wheel frame located below the wire routing holes at both ends of the heating cylinder, a wire support wheel on each wheel frame, a magnetic wheel at the end of the axle of one of the wire support wheels, and a wheel speed sensor cooperating with the magnetic wheel on the wheel frame.

[0007] Furthermore, the heating cylinder includes two mirror-hinged semi-cylinders, namely a first semi-cylinder and a second semi-cylinder. The semi-circular bottom of the first semi-cylinder is connected to the base, and a locking part is provided between the second semi-cylinder and the first semi-cylinder. The heating coil and the wheel frame are both connected to the first semi-cylinder.

[0008] Furthermore, a steam outlet trough is provided at the top of the second half-cylinder, and a metal mesh is provided on the steam outlet trough.

[0009] Furthermore, a steam collection hood is provided above the second half-cylinder, and several connecting rods are provided at the bottom of the steam collection hood. Each connecting rod is detachably connected to the second half-cylinder by a fixing bolt.

[0010] Furthermore, both ends of the first half-cylinder are provided with vertical adjustment slide rails, and each wheel frame is slidably connected to an adjustment slide rail. A ball head bolt is provided at the bottom of the adjustment slide rail, and the ball head end of the ball head bolt is rotatably connected to the bottom of the wheel frame.

[0011] Furthermore, the adjusting slide rail is provided with a height line that cooperates with the wheel frame.

[0012] Furthermore, the wire guide wheel is provided with a V-shaped groove.

[0013] Compared with existing technologies, this copper wire production and drying device adapts to the copper wire speed by intelligently adjusting the heating power, effectively preventing the copper wire from deforming or melting. At the same time, it integrates steam collection and a high-efficiency wire support structure, improving the quality of the working environment and production efficiency. The overall design enhances the stability and safety of copper wire processing, reduces production costs, and improves product quality. Attached Figure Description

[0014] Fig. 1 This is a front view of the present invention;

[0015] Fig. 2 This is a front sectional view of the present invention;

[0016] Fig. 3 This is the left view of the present invention.

[0017] In the diagram: 1. Base; 2. Cable routing hole; 3. Heating coil; 4. Wheel frame; 5. Cable support wheel; 6. Magnetic wheel; 7. Wheel speed sensor; 8. First half-tube; 9. Second half-tube; 10. Locking part; 11. Metal mesh; 12. Steam collection hood; 13. Connecting rod; 14. Adjusting slide rail; 15. Ball head bolt; 16. Height line. Detailed Implementation

[0018] To better understand this utility model, the following is in conjunction with... Figs. 1-3 The embodiments of this utility model will be explained in detail below.

[0019] It should be noted that the directions "front, back, left, right, up, down" mentioned in the text are all relative to the direction of the text. Fig. 1 The directions are based on "front, back, left, right, up, down".

[0020] The utility model discloses a copper wire production drying device, including base 1, be provided with heating cylinder on base 1. Heating cylinder adopts the flip -top design of convenient overhaul, including two mirror image hinged semicircular cylinder, are first half cylinder 8 and second half cylinder 9 respectively. The semicircular bottom of first half cylinder 8 is fixedly connected with base 1, and second half cylinder 9 is detachably connected with first half cylinder 8 through locking portion 10 (such as locking bolt). The both ends of heating cylinder are provided with coaxial wire hole 2, and copper wire passes through wire hole 2.

[0021] Heating coil 3 is arranged around the axis in heating cylinder (such as induction coil), and heating coil 3 is connected with power supply, is used for the copper wire that passes through to heat and dry. The heating temperature of heating coil 3 can be set and adjusted according to actual demand through controller (prior art, not shown).

[0022] The both ends of heating cylinder are provided with a wheel support 4 below wire hole 2 respectively, and one wire supporting wheel 5 is arranged on each wheel support 4, and the wire supporting wheel 5 is used to support and guide the copper wire to pass through the heating cylinder. The axle end of one wire supporting wheel 5 is provided with a magnetic wheel 6, and a wheel speed sensor 7 matched with the magnetic wheel 6 is arranged on the wheel support 4, for real-time monitoring the wire speed of copper wire, and signal is transmitted to the controller. The controller adjusts the heating power of heating coil 3 in real time according to the wire speed, to ensure the stability and safety of copper wire in annealing treatment and drying process.

[0023] The top of second half cylinder 9 is provided with a steam outlet groove, and a metal mesh 11 is arranged on the steam outlet groove for protection. Meanwhile, a steam collecting cover 12 is arranged above the second half cylinder 9, and a plurality of connecting rods 13 are arranged at the bottom of the steam collecting cover 12, and the connecting rods 13 are detachably connected with the second half cylinder 9 through fixing bolts, for easy disassembly, cleaning and replacement. The steam collecting cover 12 is connected with a waste gas pipeline or a steam recovery pipeline according to the workshop itself, for collecting the steam generated in the heating process, to avoid the steam from diffusing into the working environment and affecting the quality of the working environment.

[0024] In order to adjust the height and position of the wire supporting wheel 5 according to the diameter and wire speed of the copper wire, vertical adjusting slide rails 14 are arranged at the both ends of the first half cylinder 8, and each wheel support 4 is slidably connected with one adjusting slide rail 14. A ball head bolt 15 is arranged at the bottom of the adjusting slide rail 14, and the ball head end of the ball head bolt 15 is rotatably connected with the bottom of the wheel support 4, so that the wheel support 4 can maintain a certain flexibility during adjustment, to avoid causing excessive friction force to the copper wire. Height indicating lines matched with the wheel support 4 are arranged on the adjusting slide rail 14, for indicating the height of the wire supporting wheel 5, to facilitate accurate adjustment.

[0025] In addition, V-shaped wheel grooves are arranged on the wire supporting wheel 5, which can better support and guide the copper wire to pass through the heating cylinder, while reducing the friction force between the copper wire and the wire supporting wheel 5, to improve the production efficiency.

[0026] The use mode and principle of the utility model:

[0027] In use, first, the copper wire is passed through the wire hole 2 at both ends of the heating cylinder, and the height and position of the wire supporting wheel 5 are adjusted according to the diameter of the copper wire and the wire laying speed. During the wire laying process, the heating coil 3 heats and dries the copper wire, and the wheel speed sensor 7 monitors the wire laying speed in real time and transmits the signal to the controller. The controller judges the different products according to the wire laying speed, and adjusts the preset heating power of the heating coil 3 according to the wire laying speed, and stops heating if it is detected that the wire laying stops. During the heating and drying process, the steam collecting cover 12 collects the generated steam to avoid the diffusion of steam into the working environment. During the whole process, the V-shaped wheel groove on the wire supporting wheel 5 can provide better support and guiding effect, and improve the production efficiency.

[0028] In the description of the utility model, it is understood that the orientation or positional relationship indicated by the terms "longitudinal", "transverse", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer" and the like is the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the utility model and simplifying the description, and does not indicate or imply that the device or element referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as a limitation on the utility model. In the description of the utility model, unless otherwise specified and limited, it is necessary to explain that the terms "mounting", "connection", "connection" should be understood broadly, for example, it can be mechanical connection or electrical connection, and can be the communication between two elements, and can be directly connected or indirectly connected through an intermediate medium, and the specific meaning of the above terms can be understood by those skilled in the art according to the specific circumstances.

[0029] The above is only the preferred embodiment of the utility model, and is not used to limit the utility model, and any modification, equivalent replacement, improvement, etc. made within the spirit and principles of the utility model should be included in the protection scope of the utility model.

Claims

1. A copper wire production drying device, characterized in that: Includes a base (1), on which a heating cylinder is provided. Both ends of the heating cylinder are provided with coaxial wiring holes (2). A heating coil (3) is provided inside the heating cylinder and surrounds the axis. Both ends of the heating cylinder are respectively provided with a wheel frame (4) located below the wiring hole (2). Each wheel frame (4) is provided with a wire support wheel (5). A magnetic wheel (6) is provided at the end of the axle of one of the wire support wheels (5). A wheel speed sensor (7) that cooperates with the magnetic wheel (6) is provided on the wheel frame (4).

2. The copper wire production and drying apparatus as described in claim 1, characterized in that: The heating cylinder includes two mirror-hinged semi-cylinders, namely the first semi-cylinder (8) and the second semi-cylinder (9). The semi-circular bottom of the first semi-cylinder (8) is connected to the base (1). A locking part (10) is provided between the second semi-cylinder (9) and the first semi-cylinder (8). The heating coil (3) and the wheel frame (4) are both connected to the first semi-cylinder (8).

3. The copper wire production drying device as described in claim 2, characterized in that: The top of the second half-cylinder (9) is provided with a steam outlet groove, and a metal mesh (11) is provided on the steam outlet groove.

4. The copper wire production drying device as described in claim 2, characterized in that: A steam collection hood (12) is provided above the second half-cylinder (9), and a number of connecting rods (13) are provided at the bottom of the steam collection hood (12). Each connecting rod (13) is detachably connected to the second half-cylinder (9) by a fixing bolt.

5. A copper wire production drying apparatus as described in claim 2, characterized in that: The first half-cylinder (8) is provided with vertical adjustment slide rails (14) at both ends. Each wheel frame (4) is slidably connected to an adjustment slide rail (14). A ball head bolt (15) is provided at the bottom of the adjustment slide rail (14). The ball head end of the ball head bolt (15) is rotatably connected to the bottom of the wheel frame (4).

6. The copper wire production drying apparatus as described in claim 5, characterized in that: The adjusting slide rail (14) is provided with a height line (16) that cooperates with the wheel frame (4).

7. The copper wire production drying apparatus as described in claim 1, characterized in that: The wire guide wheel (5) is provided with a V-shaped groove.

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