Reaction tank for processing decolorized and deacidified apple juice

By introducing a combination of rotating shaft, stirring blades, and gears into the apple juice processing reaction tank, the problem of uneven mixing was solved, and rapid and uniform mixing of apple juice with the decolorizing and deacidifying medium was achieved, thereby improving the decolorizing and deacidifying effect and production efficiency.

CN224022835UActive Publication Date: 2026-03-24GUANGDONG XINGZHU BIOTECHNOLOGY CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-04-24
Publication Date
2026-03-24

AI Technical Summary

Technical Problem

The existing apple juice processing reaction tanks have a structural design flaw that results in uneven mixing of apple juice and decolorizing and deacidifying media, leading to poor decolorizing and deacidifying effects.

Method used

A unique mixing mechanism was designed, which includes a combination of a rotating shaft, stirring blades, gears and gear rings. The tank and stirring blades are rotated synchronously by a motor to form a complex liquid flow, ensuring that the apple juice and the medium are fully mixed.

Benefits of technology

It enables rapid and uniform mixing of apple juice with decolorizing and deacidifying media, improves decolorizing and deacidifying efficiency, shortens the production cycle, and reduces time and maintenance costs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of fruit juice processing equipment, and discloses a reaction tank for processing decolorized and deacidified apple juice, which comprises a tank body, and a sealing cover is movably sleeved at the top end of the tank body; the mixing mechanism is arranged in the bottom end of the tank body; wherein the mixing mechanism comprises a rotating shaft, the bottom end of the outer surface of the rotating shaft is movably sleeved with the interior of the bottom end of the tank body, and the outer surface of the rotating shaft is fixedly sleeved with stirring blades. According to the reaction tank for decoloring and deacidifying apple juice processing, due to the design of the unique mixing mechanism, the tank body and the stirring blades can rotate synchronously under the driving of the motor, so that apple juice in the tank forms complex and strong liquid flow, and the apple juice and a medium can be fully and uniformly mixed within a short time; the quality stability of the apple juice in the decoloration and deacidification process is ensured, the reaction efficiency is greatly improved, large-scale production is powerfully promoted, the production period is effectively shortened, and the time cost is reduced.
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Description

TECHNICAL FIELD

[0001] The utility model relates to fruit juice processing equipment technical field more specifically, the utility model relates to a kind of reaction tank for decoloring and deacidifying apple juice processing. BACKGROUND

[0002] In the field of food processing, the production process of apple juice is constantly evolving, and as a key link to improve the quality of apple juice, decolorization and deacidification have always been of great concern. The existing reaction tank for decolorization and deacidification of apple juice processing has many unreasonable places in the structure design. The internal structure design is simple, and lacks effective structures that can promote the full contact of apple juice with decolorization and deacidification medium. The common stirring device is single in form, and cannot effectively form complex liquid flow in the reaction tank, resulting in uneven mixing of the medium and apple juice, greatly affecting the decolorization and deacidification effect, and making it difficult to achieve the ideal standard in color, acidity and other indicators of finished apple juice. Therefore, it needs to be improved. SUMMARY

[0003] In order to overcome the shortcomings of the prior art, the utility model provides a reaction tank for decolorization and deacidification of apple juice processing, which has the advantage of fully mixing apple juice with decolorization and deacidification medium.

[0004] To achieve the above purpose, the utility model provides the following technical scheme: a reaction tank for decolorization and deacidification of apple juice processing, comprising:

[0005] The top end of the tank body is movably sleeved with a cover;

[0006] The mixing mechanism is arranged inside the bottom end of the tank body;

[0007] The mixing mechanism comprises a rotating shaft, the bottom end of the outer surface of the rotating shaft is movably sleeved with the inside of the bottom end of the tank body, the outer surface of the rotating shaft is fixedly sleeved with a stirring blade, the bottom end of the rotating shaft is fixedly installed with a connecting shaft, the bottom end of the outer surface of the connecting shaft is fixedly sleeved with a gear, the outer surface of the gear is engaged with a gear ring, the outer surface of the gear ring is fixedly sleeved with a fixed plate, and the bottom end of the fixed plate is fixedly installed with a bottom plate.

[0008] As a preferred technical scheme of the utility model, the rear of the top end of the bottom plate is fixedly installed with a fixed frame, the back of the fixed frame is fixedly installed with a motor, the other end of the output shaft of the motor is fixedly sleeved with a rotating shaft, and the front end of the rotating shaft is fixedly sleeved with the inside of the outer surface of the tank body.

[0009] As a preferred technical scheme of the utility model, the top end of the cover is fixedly installed with a screw rod, and the outer surface of the screw rod is threadedly sleeved with a twisting block.

[0010] As a preferred technical scheme of the utility model, the inside of the bottom end of the twisting block is sleeved with a connecting block, and the bottom end of the connecting block is fixedly installed with a moving block.

[0011] As a preferred technical scheme of the utility model, the moving block is hingedly connected with a rotating block, the inside of the rotating block is movably connected with a buckle, and the outer surface of the buckle is fixedly connected with the outer surface of the tank body.

[0012] As a preferred technical scheme of the utility model, the inside of the bottom end of the tank body is fixedly sleeved with a discharge pipe, and the discharge pipe is provided with a valve.

[0013] As a preferred technical scheme of the utility model, the top end of the tank body is movably connected with a rubber ring, and the outer surface of the rubber ring is fixedly sleeved with the inside of the bottom end of the cover.

[0014] Compared with the prior art, the utility model has the beneficial effects as follows:

[0015] 1. The reaction tank for decoloring and deacidifying apple juice processing, due to the design of the unique mixing mechanism, the tank body and the stirring blade can be driven by the motor to rotate synchronously, the apple juice in the tank forms complex and strong liquid flow, the apple juice and the medium can be fully and uniformly mixed in a short time, the quality stability of the apple juice in the decoloring and deacidifying process is ensured, the reaction efficiency is greatly improved, large-scale production is effectively promoted, the production cycle is effectively shortened, and the time cost is reduced.

[0016] 2. The reaction tank for decoloring and deacidifying apple juice processing adopts the convenient assembly mechanism, so that the operator can easily separate and assemble the cover and the tank body in a short time, so that the operator can conveniently put the apple juice and the decoloring and deacidifying medium into the inside of the tank body, and the operator can conveniently clean and disinfect every corner in the tank body after each production, so that no material residue and bacterial breeding are ensured, in addition, the convenient disassembly and assembly can facilitate the operator to check and maintain the internal parts of the equipment, and the difficulty and complexity of the maintenance work are reduced. BRIEF DESCRIPTION OF DRAWINGS

[0017] Figure 1 It is a structural schematic view of the utility model;

[0018] Figure 2 It is a back view structural schematic view of the utility model;

[0019] Figure 3 It is a sectional view structural schematic view of the utility model;

[0020] Figure 4 It is Figure 3 It is a local enlarged structural schematic view of A in the middle.

[0021] In the diagram: 1. Tank body; 2. Cover; 3. Rotating shaft; 4. Agitator blade; 5. Connecting shaft; 6. Gear; 7. Gear ring; 8. Fixing plate; 9. Base plate; 10. Fixing frame; 11. Motor; 12. Rotating shaft; 13. Rubber ring; 14. Screw; 15. Tightening block; 16. Connecting block; 17. Moving block; 18. Rotating block; 19. Buckle; 20. Discharge pipe; 21. Valve. Detailed Implementation

[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0023] like Figures 1 to 4 As shown, this utility model provides a reaction vessel for decolorizing and deacidifying apple juice processing, comprising:

[0024] Tank 1, with a cap 2 movably fitted to the top of the tank 1;

[0025] A mixing mechanism is located inside the bottom end of tank 1;

[0026] The mixing mechanism includes a rotating shaft 3, the bottom end of the outer surface of the rotating shaft 3 is movably connected to the bottom end of the tank 1, a stirring blade 4 is fixedly sleeved on the outer surface of the rotating shaft 3, a connecting shaft 5 is fixedly installed at the bottom end of the rotating shaft 3, a gear 6 is fixedly sleeved on the bottom end of the outer surface of the connecting shaft 5, a gear ring 7 is meshed on the outer surface of the gear 6, a fixing plate 8 is fixedly sleeved on the outer surface of the gear ring 7, and a base plate 9 is fixedly installed at the bottom end of the fixing plate 8.

[0027] Due to the design of the base plate 9, it provides good support for the entire fixed plate 8, allowing the fixed plate 8 to be placed stably on the ground. When the tank 1 rotates, the apple juice and decolorizing and deacidifying medium inside it will be shaken and mixed. At the same time, the tank 1 will drive the connecting shaft 5 and gear 6 to revolve through the rotating shaft 3. Since gear 6 meshes with the gear ring 7, gear 6 will rotate on its own axis during this process. At this time, gear 6 will drive the rotating shaft 3 to revolve through the connecting shaft 5 and rotate on its own axis at the same time. At this time, several sets of stirring blades 4 will rotate on their own axis while the tank 1 revolves. During this process, the stirring blades 4 will stir and mix the apple juice and decolorizing and deacidifying medium inside the tank 1. At this time, the apple juice and decolorizing and deacidifying medium inside the tank 1 will form a complex flow field under the shaking of the tank 1 and the stirring of the stirring blades 4, so that the apple juice and decolorizing and deacidifying medium are fully mixed and contacted.

[0028] The rear end of the top of the bottom plate 9 is fixedly installed with a fixed frame 10, the back of the fixed frame 10 is fixedly installed with a motor 11, the other end of the output shaft of the motor 11 is fixedly sleeved with a rotating shaft 12, and the front end of the rotating shaft 12 is fixedly sleeved with the inside of the outer surface of the tank body 1.

[0029] When the motor 11 operates, the rotating shaft 12 drives the tank body 1 to rotate as a whole.

[0030] The top of the cover 2 is fixedly installed with a screw rod 14, and the outer surface of the screw rod 14 is threadedly sleeved with a twisting block 15.

[0031] Since the inside of the twisting block 15 is threadedly sleeved with the screw rod 14, when the twisting block 15 rotates along the outer surface of the screw rod 14, it will simultaneously move upward.

[0032] The inside of the bottom end of the twisting block 15 is movably sleeved with a connecting block 16, and the bottom end of the connecting block 16 is fixedly installed with a moving block 17.

[0033] Since the inside of the bottom end of the connecting block 16 is movably sleeved with the twisting block 15, when the twisting block 15 rotates and simultaneously moves upward, the connecting block 16 will be pulled, so that the connecting block 16 drives the moving block 17 to move upward.

[0034] The moving block 17 is hingedly connected with a rotating block 18, the inside of the rotating block 18 is movably connected with a buckle 19, and the outer surface of the buckle 19 is fixedly connected with the outer surface of the tank body 1.

[0035] Since the moving block 17 is hingedly connected with the rotating block 18, the rotating block 18 can rotate around the sleeving position of the moving block 17, when the inside of the rotating block 18 contacts with the outer surface of the buckle 19, at this time the moving block 17 drives the rotating block 18 to move upward, so that the inside of the rotating block 18 is clamped in the inside of the bottom end of the buckle 19, at this time the rotating block 18 cooperates with the buckle 19 to assemble the tank body 1 and the cover 2.

[0036] The inside of the bottom end of the tank body 1 is fixedly sleeved with a discharge pipe 20, and the discharge pipe 20 is provided with a valve 21.

[0037] Due to the design of the discharge pipe 20, the apple juice after decolorization and deacidification can flow out of the inside of the tank body 1 through the discharge pipe 20, and due to the design of the valve 21, the operator can control the opening and closing of the discharge pipe 20.

[0038] The top of the tank body 1 is movably connected with a rubber ring 13, and the outer surface of the rubber ring 13 is fixedly sleeved with the inside of the bottom end of the cover 2.

[0039] When the cover 2 is buckled on the top end of the can body 1, at this time the rubber ring 13 will be in contact with the top end of the can body 1, due to the design of the rubber ring 13, the sealing between the can body 1 and the cover 2 can be enhanced.

[0040] The working principle and use process of the utility model:

[0041] When the operator needs to decolor and deacidify the apple juice, first, the operator puts the apple juice and the decolor and deacidification medium into the inside of the can body 1, then the operator buckles the cover 2 on the top end of the can body 1, at this time the cover 2 will shield the inside of the can body 1 so that the inside of the can body 1 is in a closed state, then the operator twists the moving block 17, so that the moving block 17 rotates as a whole with the sleeve joint of the connecting block 16 and the twisting block 15 as the shaft, when the inside of the four rotating blocks 18 is aligned with the four buckles 19, at this time the operator successively pushes the four rotating blocks 18, so that the four rotating blocks 18 rotate with the hinge joint of the moving block 17 as the shaft, then the inside of the four rotating blocks 18 will be sleeved on the outer surface of the four buckles 19 in rotation, at this time the operator twists the twisting block 15 so that the twisting block 15 rotates along the outer surface of the screw rod 14, because the inside of the twisting block 15 is threadedly sleeved with the outer surface of the screw rod 14, therefore when the twisting block 15 rotates, it will simultaneously move upward along the outer surface of the screw rod 14, at this time the twisting block 15 will pull the moving block 17 through the connecting block 16, so that the moving block 17 simultaneously drives the four rotating blocks 18 to move upward, then the inside of the four rotating blocks 18 will be buckled in the notch at the bottom end of the buckle 19 in upward movement, at this time the four rotating blocks 18 will cooperate with the four buckles 19 to fix the cover 2 as a whole with the can body 1 as a whole, so that the function of conveniently opening and closing the can body 1 is realized, thereby facilitating the operator to add materials to the inside of the can body 1 and clean the inside of the can body 1.

[0042] When the can body 1 and the cover 2 are in the closed state, the operator starts the motor 11 at this time, the rotating shaft 12 will drive the can body 1 to rotate as a whole, in this process, the apple juice and the decolorizing and deacidifying medium in the can body 1 will be shaken, thereby the apple juice and the decolorizing and deacidifying medium can be accelerated to be mixed, at the same time, the rotating shaft 3 will rotate under the driving of the can body 1, at this time, the rotating shaft 3 will drive the gear 6 to rotate through the connecting shaft 5, since the outer surface of the gear 6 is engaged with the outer surface of the gear ring 7, when the gear 6 rotates around the rotating shaft 12, it will also rotate around its own axis under the influence of the gear ring 7, at this time, the gear 6 will make the rotating shaft 3 rotate around its own axis through the connecting shaft 5, in this process, the stirring blades 4 will rotate around their own axes under the driving of the rotating shaft 3, at this time, the stirring blades 4 will stir and mix the apple juice and the decolorizing and deacidifying medium in the can body 1, since the can body 1 and the stirring blades 4 are designed, at this time, a complex flow field will be formed in the can body 1, so that the apple juice and the decolorizing and deacidifying medium are fully mixed and contacted, so that the function of fully mixing the apple juice and the decolorizing and deacidifying medium is realized, so as to ensure the decolorizing and deacidifying effect of the apple juice.

[0043] It should be noted that, in the present document, relational terms such as first and second and the like can be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Moreover, the terms "comprises", "comprising", or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but can include other elements not expressly listed or inherent to such process, method, article, or apparatus.

[0044] Although the embodiments of the present application have been shown and described, it is to be understood that for the purpose of the present application, the embodiments change, modify, replace, and vary in many ways without departing from the principles and spirit of the present application, and the scope of the present application is defined by the appended claims and their equivalents.

Claims

1. A reaction vessel for decolorizing and deacidifying apple juice processing, characterized in that, Including: The tank (1) has a cap (2) movably fitted onto its top. A mixing mechanism is disposed inside the bottom end of the tank (1); The mixing mechanism includes a rotating shaft (3), the bottom end of the outer surface of the rotating shaft (3) is movably connected to the bottom end of the tank (1), a stirring blade (4) is fixedly sleeved on the outer surface of the rotating shaft (3), a connecting shaft (5) is fixedly installed at the bottom end of the rotating shaft (3), a gear (6) is fixedly sleeved at the bottom end of the outer surface of the connecting shaft (5), a gear ring (7) is meshed on the outer surface of the gear (6), a fixing plate (8) is fixedly sleeved on the outer surface of the gear ring (7), and a base plate (9) is fixedly installed at the bottom end of the fixing plate (8).

2. The reaction vessel for decolorizing and deacidifying apple juice processing according to claim 1, characterized in that: A fixing frame (10) is fixedly installed at the rear of the top of the bottom plate (9). A motor (11) is fixedly installed on the back of the fixing frame (10). A rotating shaft (12) is fixedly sleeved at the other end of the output shaft of the motor (11). The front end of the rotating shaft (12) is fixedly sleeved with the inside of the outer surface of the tank (1).

3. A reaction vessel for decolorizing and deacidifying apple juice processing according to claim 1, characterized in that: A screw (14) is fixedly installed at the top of the cover (2), and a screwing block (15) is threaded onto the outer surface of the screw (14).

4. A reaction vessel for decolorizing and deacidifying apple juice processing according to claim 3, characterized in that: The bottom end of the twisting block (15) is movably connected to the connecting block (16), and the bottom end of the connecting block (16) is fixedly installed with the moving block (17).

5. A reaction vessel for decolorizing and deacidifying apple juice processing according to claim 4, characterized in that: A rotating block (18) is hinged to the moving block (17), and a buckle (19) is movably connected inside the rotating block (18). The outer surface of the buckle (19) is fixedly connected to the outer surface of the tank (1).

6. A reaction vessel for decolorizing and deacidifying apple juice processing according to claim 1, characterized in that: The bottom of the tank (1) is fitted with a discharge pipe (20), and a valve (21) is provided on the discharge pipe (20).

7. A reaction vessel for decolorizing and deacidifying apple juice processing according to claim 1, characterized in that: A rubber ring (13) is movably connected to the top of the tank (1), and the outer surface of the rubber ring (13) is fixedly sleeved with the inside of the bottom end of the cap (2).