Production device for daily chemical washing products

By using a servo motor-driven stirring rod with a ring box and movable plate structure, the problem of existing devices being unable to simultaneously discharge and replenish materials has been solved, thus improving the production efficiency of daily chemical washing products.

CN224024777UActive Publication Date: 2026-03-24YANGZHOU OUJI DAILY CHEMICAL CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-07
Publication Date
2026-03-24

AI Technical Summary

Technical Problem

Existing production equipment for daily chemical detergents cannot simultaneously discharge and replenish materials when discharging mixtures, resulting in excessively long discharge times and hindering production efficiency.

Method used

It adopts a stirring rod driven by a servo motor, along with a ring box and movable plate structure. The partition design enables side discharge and feeding, and the opening and closing of the partition is controlled by a flywheel and tooth meshing. The combination of a spiral rod and a conical cover improves the mixing effect.

Benefits of technology

This allows for the addition of new raw materials while discharging mixtures, thus improving the production efficiency of daily chemical detergent products.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a production device for daily chemical washing products, which comprises a production unit, the production unit comprises a stirring tank, a feed pipe and a water inlet pipe, the feed pipe and the water inlet pipe are respectively and fixedly communicated with the top of the stirring tank, the bottom of the stirring tank is fixedly communicated with a discharge pipe, and a valve and a stirring unit are sleeved on the discharge pipe. The stirring device comprises a servo motor fixedly installed at the top of a stirring tank, the output end of the servo motor penetrates through the top of the stirring tank and is fixedly connected with a stirring rod, the inner wall of the stirring tank is fixedly connected with a plurality of fixing pieces, and two annular boxes are arranged on the stirring rod. According to the utility model, two interlayers can be formed through the two groups of movable sheets and the plurality of fixed sheets, and mixed materials and newly added materials can be separated from each other through the two interlayers, so that the process of discharging and adding materials is realized, and the production efficiency of daily chemical washing products is improved.
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Description

Technical Field

[0001] This utility model relates to the field of production equipment technology, and in particular to a production equipment for daily chemical washing products. Background Technology

[0002] Everyday cleaning products are indispensable chemical products in daily life, mainly used for cleaning and stain removal. These products include laundry detergents, dishwashing liquids, kitchen cleaners, and bathroom cleaners. Through specific surfactants and enzymes, they effectively remove dirt, grease, and odors, maintaining a clean and hygienic home environment. With consumers becoming increasingly health- and environmentally conscious, many brands have begun developing non-toxic and harmless daily cleaning products, using natural ingredients or bio-based materials to reduce their environmental burden.

[0003] In the production of daily chemical detergent products, different raw materials need to be mixed and stirred. The mixture after stirring needs to be completely discharged from the mixing tank before new raw materials can be added. Existing production equipment cannot replenish materials while discharging the mixture in order to ensure the quality of the mixture. This results in excessively long discharge time when discharging a large amount of mixture, and the discharge time cannot be fully utilized, which cannot improve the production efficiency of daily chemical detergent products. Therefore, a production device for daily chemical detergent products is proposed. Utility Model Content

[0004] The purpose of this section is to outline some aspects of embodiments of the present invention and to briefly describe some preferred embodiments. Simplifications or omissions may be made in this section, as well as in the abstract and title of this application, to avoid obscuring the purpose of these documents; however, such simplifications or omissions should not be construed as limiting the scope of the present invention.

[0005] In view of the problems existing in the current production apparatus for daily chemical washing products, this utility model is proposed.

[0006] Therefore, the purpose of this utility model is to provide a production device for daily chemical washing products, which is suitable for solving the problem that existing production devices cannot simultaneously discharge and replenish materials when discharging mixtures, resulting in excessively long discharge times when discharging large amounts of mixtures, thus failing to improve the production efficiency of daily chemical washing products.

[0007] To solve the above-mentioned technical problems, this utility model provides the following technical solution: a production apparatus for daily chemical washing products, comprising:

[0008] The production unit includes a mixing tank and a feed pipe and a water inlet pipe that are fixedly connected to the top of the mixing tank, respectively. A discharge pipe is fixedly connected to the bottom of the mixing tank, and a valve is fitted on the discharge pipe.

[0009] The stirring unit includes a servo motor fixedly mounted on the top of a stirring tank. The output end of the servo motor passes through the top of the stirring tank and is fixedly connected to a stirring rod. Multiple fixed plates are fixedly connected to the inner wall of the stirring tank. Two annular boxes are provided on the stirring rod. Multiple movable plates are fixedly connected to the outer walls of the two annular boxes. Two annular grooves that engage with the movable plates are opened on the inner wall of the stirring tank. Each movable plate is slidably disposed in the corresponding annular groove. Two flywheels are fixedly sleeved on the stirring rod. The two flywheels are located in the two annular boxes respectively. A ring of teeth that mesh with the flywheels is provided on the inner wall of each of the two annular boxes.

[0010] As a preferred embodiment of the production device for daily chemical washing products described in this utility model, a spiral rod is fixedly connected to the bottom end of the stirring rod, the spiral blade of the spiral rod has a gap with the inner wall of the stirring tank, and multiple round holes are opened on the spiral blade of the spiral rod.

[0011] As a preferred embodiment of the production device for daily chemical washing products described in this utility model, a sampling tube is fixedly connected to one side of the mixing tank, the sampling tube is located below the screw rod, and a valve is sleeved on the sampling tube.

[0012] As a preferred embodiment of the production device for daily chemical washing products described in this utility model, the side wall of the mixing tank is inlaid with an observation window, and the observation window is engraved with two scale grooves that match the height of the corresponding fixing plate.

[0013] As a preferred embodiment of the production apparatus for daily chemical washing products described in this utility model, a conical cover is fixedly connected to the inner wall of the mixing tank, and a spiral groove that fits the conical cover is opened on the inner wall of the conical cover.

[0014] In a preferred embodiment of the production apparatus for daily chemical washing products described in this utility model, a plurality of annularly distributed stirring blades are fixedly connected to the surface of the stirring rod, and the plurality of stirring blades are all located inside the conical cover.

[0015] The beneficial effects of this utility model are as follows: Two sets of movable plates and multiple fixed plates can form two partitions, thereby dividing the inner cavity of the mixing tank into three spaces. The stirring rod is driven to rotate by a servo motor, and the movable plates can be controlled to rotate by a flywheel and an annular box. The two partitions can separate the mixed materials and the newly added materials from each other, so as to realize the process of discharging and adding materials at the same time, thereby improving the production efficiency of daily chemical washing products. Attached Figure Description

[0016] To more clearly illustrate the technical solutions of the embodiments of this utility model, the drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort. Among them:

[0017] Figure 1 This is a schematic diagram of the overall structure of the production device for daily chemical washing products proposed in this utility model.

[0018] Figure 2 This is a schematic diagram of the stirring unit structure proposed in this utility model;

[0019] Figure 3 This is a schematic diagram of the connection structure between the annular box and the movable piece proposed in this utility model;

[0020] Figure 4 This is a schematic diagram of the connection structure between the flywheel and the annular box proposed in this utility model.

[0021] 100. Production unit; 101. Mixing tank; 102. Feed pipe; 103. Water inlet pipe; 104. Discharge pipe; 105. Sampling pipe; 106. Observation window; 200. Mixing unit; 201. Servo motor; 202. Mixing rod; 203. Fixed plate; 204. Annular box; 205. Moving plate; 206. Flywheel; 207. Spiral rod; 208. Conical cover; 209. Mixing plate. Detailed Implementation

[0022] To make the above-mentioned objectives, features and advantages of this utility model more apparent and understandable, the specific embodiments of this utility model will be described in detail below with reference to the accompanying drawings.

[0023] Many specific details are set forth in the following description in order to provide a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Those skilled in the art can make similar extensions without departing from the spirit of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.

[0024] Secondly, the term "an embodiment" or "embodiment" as used herein refers to a specific feature, structure, or characteristic that may be included in at least one implementation of the present invention. The phrase "in one embodiment" appearing in different places in this specification does not necessarily refer to the same embodiment, nor is it a single embodiment or an embodiment selectively excluded from other embodiments.

[0025] Secondly, this utility model is described in detail with reference to the schematic diagrams. When describing the embodiments of this utility model, for ease of explanation, the cross-sectional views illustrating the device structure may be partially enlarged, not adhering to the usual scale. Furthermore, the schematic diagrams are merely examples and should not limit the scope of protection of this utility model. In addition, actual manufacturing should include the three-dimensional spatial dimensions of length, width, and depth.

[0026] Example

[0027] Reference Figures 1-4 As an embodiment of the present invention, a production apparatus for daily chemical washing products is provided, comprising: a production unit 100 and a stirring unit 200;

[0028] The production unit 100 includes a mixing tank 101 and a feed pipe 102 and a water inlet pipe 103 that are fixedly connected to the top of the mixing tank 101. A discharge pipe 104 is fixedly connected to the bottom of the mixing tank 101, and a valve is fitted on the discharge pipe 104.

[0029] The stirring unit 200 includes a servo motor 201 fixedly installed on the top of the stirring tank 101. The output end of the servo motor 201 passes through the top of the stirring tank 101 and is fixedly connected to a stirring rod 202. Multiple fixed plates 203 are fixedly connected to the inner wall of the stirring tank 101. Two annular boxes 204 are provided on the stirring rod 202. Multiple movable plates 205 are fixedly connected to the outer wall of each of the two annular boxes 204. Two annular grooves that fit the movable plates 205 are opened on the inner wall of the stirring tank 101. Each movable plate 205 is slidably disposed in the corresponding annular groove. Two flywheels 206 are fixedly sleeved on the stirring rod 202. The two flywheels 206 are respectively located in the two annular boxes 204. The inner wall of each of the two annular boxes 204 is provided with a ring of teeth that mesh with the flywheels 206.

[0030] The feed pipe 102 is used to add raw materials for daily chemical washing products into the mixing tank 101. The water inlet pipe 103 adds clean water into the mixing tank 101 through an external water pump. Multiple fixed plates 203 located on the same plane form a group. Multiple movable plates 205 on each annular box 204 are equidistantly distributed with the multiple fixed plates 203 on the same plane. The size of the movable plates 205 is larger than the size of the fixed plates 203, and the movable plates 205 can rotate along the annular groove of the mixing tank 101. Each movable plate 205 can cover the gap between two adjacent fixed plates 203. Thus, two partitions can be formed by the movable plates 205 on the two annular boxes 204 and the two groups of fixed plates 203. The inner cavity of the mixing tank 101 is vertically divided into three spaces through the two partitions. The positions of the two groups of fixed plates 203 are staggered, and the fixed plates 203 on the two annular boxes 204 are also staggered.

[0031] When the top movable plate 205 covers the top fixed plate 203, the bottom movable plate 205 overlaps the bottom fixed plate 203. Conversely, when the bottom movable plate 205 covers the bottom fixed plate 203, the top movable plate 205 overlaps the top fixed plate 203. This controls the flow of the two partitions and allows the two partitions to be in a flowing or closed state, respectively. When both movable plates 205 and fixed plates 203 overlap, the raw materials and water pass through the movable plates 205 and fixed plates 203 and accumulate in the mixing tank 101. At this time, the servo motor 201 is activated. The stirring rod 202 rotates, which drives the two flywheels 206 to rotate. The flywheels 206 have ratchet structures inside. At this time, the shaft of the flywheel 206 rotates freely. The toothed ring of the flywheel 206 meshes with the teeth of the annular box 204. Under the friction between the moving plate 205 and the mixing tank 101, the toothed ring of the flywheel 206 does not drive the annular box 204 to rotate. After the mixing is completed, the valve of the discharge pipe 104 is opened and the raw material mixture is discharged. Then, the stirring rod 202 is driven to rotate in the opposite direction by the servo motor 201. At this time, the ratchet structure inside the flywheel 206 drives the toothed ring of the flywheel 206 to rotate synchronously.

[0032] Next, the flywheel 206 drives the top annular box 204 to rotate, causing the top movable plate 205 to overlap with the top fixed plate 203, while the bottom movable plate 205 has not yet overlapped with the bottom fixed plate 203. At this point, the rotation of the stirring rod 202 stops, and a partition is formed in the upper part of the inner cavity of the mixing tank 101, allowing new raw materials to be added to the mixing tank 101. The new raw materials will not come into contact with the mixed materials. When the mixed material is lower than the height of the bottom fixed plate 203, the rotation is restarted, and the stirring rod is driven by the servo motor 201. 202 rotates in the reverse direction, closing the bottom partition and opening the top partition. At this time, new material flows into the bottom partition. After all the mixed material is discharged, the servo motor 201 drives the stirring rod 202 to rotate in the reverse direction again, closing the top partition and opening the bottom partition. This allows the servo motor 201 to drive the stirring rod 202 to rotate in the forward direction and stir the material. The two partitions separate the mixed material from the newly added material, enabling the process of discharging and adding material simultaneously, thereby improving the production efficiency of daily chemical washing products.

[0033] In addition, a spiral rod 207 is fixedly connected to the bottom end of the stirring rod 202. The spiral blades of the spiral rod 207 have a gap with the inner wall of the mixing tank 101, and multiple round holes are opened on the spiral blades of the spiral rod 207.

[0034] When the stirring rod 202 rotates, the spiral rod 207 rotates along with it. The spiral rod 207 can agitate some of the raw materials at the bottom of the mixing tank 101 from bottom to top to improve the mixing effect. The spiral blades of the spiral rod 207 have multiple round holes. When the spiral blades of the spiral rod 207 are transporting the raw materials, the materials can pass through the round holes to achieve secondary mixing and further improve the mixing effect. There is a gap between the spiral blades of the spiral rod 207 and the inner wall of the mixing tank 101. When the stirring rod 202 stops rotating, the raw materials will flow downward along the spiral blades of the spiral rod 207, and the raw materials will fall at a uniform speed through the gaps and round holes so that they can be discharged through the discharge pipe 104.

[0035] Furthermore, a sampling tube 105 is fixedly connected to one side of the mixing tank 101. The sampling tube 105 is located below the screw rod 207. A valve is fitted on the sampling tube 105. An observation window 106 is embedded in the side wall of the mixing tank 101. Two scale grooves are engraved on the observation window 106, which match the height of the corresponding fixing plate 203.

[0036] The sampling tube 105 is located near the bottom of the mixing tank 101. By opening the valve of the sampling tube 105, the raw material mixture stirred by the screw rod 207 can flow into the sampling tube 105. The raw material mixture can be obtained in advance through the sampling tube 105, so that the user can judge whether the raw material is mixed evenly and whether the raw material ratio is accurate. The observation window 106 allows the user to directly observe the state and height of the raw material in the mixing tank 101, which is convenient for the user to control the switch of the two compartments. The two scale grooves are at the same height as the upper and lower sets of fixing plates 203, so that the user can further judge the height of the raw material through the scale grooves.

[0037] Furthermore, a conical cover 208 is fixedly connected to the inner wall of the mixing tank 101. The inner wall of the conical cover 208 is provided with a spiral groove that fits the conical cover 208. Multiple annularly distributed stirring blades 209 are fixedly connected to the rod surface of the stirring rod 202. All stirring blades 209 are located inside the conical cover 208.

[0038] When the feed pipe 102 feeds raw materials into the mixing tank 101, the raw materials will come into contact with the conical cover 208 and be guided to the center of the mixing tank 101 by the conical cover 208, so that the stirring rod 202 can uniformly stir the raw materials. The shape of the spiral groove matches the conical cover 208. Some raw materials will fall into the spiral groove and move downwards through the spiral groove. This can prevent the raw materials from falling out of the conical cover 208 all at once and causing blockage. The spiral groove can slow down the falling speed of the raw materials and make the raw materials fall evenly to improve the stirring effect. The stirring blade 209 can pre-stir the raw materials in the conical cover 208, so that different kinds of raw materials can be pre-mixed to reduce the stirring time required by the stirring rod 202.

[0039] During use, raw materials for daily chemical washing products are added to the mixing tank 101 through the feed pipe 102, and clean water is added to the mixing tank 101 through the water inlet pipe 103 via an external water pump. When the movable plates 205 overlap with the fixed plates 203, the raw materials and water pass through the movable plates 205 and the fixed plates 203 and accumulate in the mixing tank 101. At this time, the servo motor 201 is started to drive the stirring rod 202 to rotate in the forward direction, and the stirring rod 202 stirs the raw materials. The screw rod 207 is used to stir the mixing tank 101. 01 The raw materials at the bottom are turned over from bottom to top. After the mixing is completed, a sample is taken through the sampling tube 105 to detect the mixing effect of the raw materials. After the mixing is completed, the valve of the discharge pipe 104 is opened and the raw material mixture is discharged. Then, the servo motor 201 drives the stirring rod 202 to rotate in the opposite direction. At this time, the flywheel 206 can drive the ring box 204 to rotate, so that the movable plate 205 at the top overlaps on the fixed plate 203 at the top, and the movable plate 205 at the bottom has not yet overlapped on the fixed plate 203 at the bottom.

[0040] At this point, the rotation of the stirring rod 202 stops, and a partition is formed in the upper part of the inner cavity of the mixing tank 101. This allows new raw materials to be added to the mixing tank 101 without contacting the mixed materials. When the mixed material is lower than the height of the bottom fixed plate 203, the process restarts. The servo motor 201 drives the stirring rod 202 to rotate in the opposite direction, closing the bottom partition and opening the upper partition. At this time, new material flows into the bottom partition. After all the mixed material is discharged, the servo motor 201 drives the stirring rod 202 to rotate in the opposite direction again, closing the upper partition and opening the bottom partition. This allows the servo motor 201 to drive the stirring rod 202 to rotate in the forward direction and stir the material, thus realizing the process of discharging and adding material simultaneously, thereby improving the production efficiency of daily chemical washing products.

[0041] It should be noted that the above embodiments are only used to illustrate the technical solution of this utility model and are not intended to limit it. Although this utility model has been described in detail with reference to preferred embodiments, those skilled in the art should understand that modifications or equivalent substitutions can be made to the technical solution of this utility model without departing from the spirit and scope of the technical solution of this utility model, and all such modifications or substitutions should be covered within the scope of the claims of this utility model.

Claims

1. A production apparatus for daily chemical detergent products, characterized in that, include: The production unit (100) includes a mixing tank (101) and a feed pipe (102) and a water inlet pipe (103) respectively fixedly connected to the top of the mixing tank (101). The bottom of the mixing tank (101) is fixedly connected to a discharge pipe (104), and a valve is sleeved on the discharge pipe (104). A stirring unit (200) includes a servo motor (201) fixedly installed on the top of a stirring tank (101). The output end of the servo motor (201) passes through the top of the stirring tank (101) and is fixedly connected to a stirring rod (202). Multiple fixed plates (203) are fixedly connected to the inner wall of the stirring tank (101). Two annular boxes (204) are provided on the stirring rod (202). Multiple movable plates (205) are fixedly connected to the outer walls of the two annular boxes (204). Two annular grooves that fit the movable plates (205) are opened on the inner wall of the stirring tank (101). Each movable plate (205) is slidably disposed in the corresponding annular groove. Two flywheels (206) are fixedly sleeved on the stirring rod (202). The two flywheels (206) are respectively located in the two annular boxes (204). The inner walls of the two annular boxes (204) are provided with a ring of teeth that mesh with the flywheels (206).

2. The production apparatus for daily chemical detergent products according to claim 1, characterized in that: The bottom end of the stirring rod (202) is fixedly connected to a spiral rod (207). The spiral blades of the spiral rod (207) have a gap with the inner wall of the stirring tank (101). Multiple round holes are opened on the spiral blades of the spiral rod (207).

3. The production apparatus for daily chemical detergent products according to claim 2, characterized in that: A sampling tube (105) is fixedly connected to one side of the mixing tank (101). The sampling tube (105) is located below the screw rod (207), and a valve is sleeved on the sampling tube (105).

4. The production apparatus for daily chemical detergent products according to claim 1, characterized in that: The side wall of the mixing tank (101) is inlaid with an observation window (106), and the observation window (106) is engraved with two scale grooves that match the height of the corresponding fixing plate (203).

5. A production apparatus for daily chemical detergent products according to claim 4, characterized in that: The inner wall of the mixing tank (101) is fixedly connected to a conical cover (208), and the inner wall of the conical cover (208) is provided with a spiral groove that fits the conical cover (208).

6. The production apparatus for daily chemical detergent products according to claim 5, characterized in that: The stirring rod (202) has multiple ring-shaped stirring blades (209) fixedly connected to its rod surface, and all of the stirring blades (209) are located inside the conical cover (208).