Full-automatic dosing and mixing all-in-one machine for finely adding concentrated feed

Abstract

The utility model discloses a trace-adding concentrated feed full-automatic batching and mixing all-in-one machine which comprises a rack, a plurality of trace feed temporary storage tanks are arranged on the rack, a bin supplementing hopper fixedly connected with the rack is arranged above the trace feed temporary storage tanks, a feeding port is formed in the top of the bin supplementing hopper, and a plurality of independent discharging ports are formed in the bottom of the bin supplementing hopper. Each discharging port of the bin supplementing hopper is connected with the corresponding trace feed temporary storage tank through a conveying elephant trunk, a rotary distributor is rotationally arranged in the bin supplementing hopper, and the rotary distributor is used for directionally conveying materials added from a feeding port of the bin supplementing hopper to the discharging ports. A driving mechanism used for driving the rotary distributor to rotate is arranged at the bottom of the bin supplementing hopper, a material mixing tank is arranged below the multiple temporary micro-feed storage tanks, and each temporary micro-feed storage tank is connected with the material mixing tank through a first auger conveyor. According to the utility model, various trace-added concentrated feeds can be classified and stored, quick batching and mixing can be realized as required, and the batching efficiency is high.

Description

TECHNICAL FIELD

[0001] The utility model relates to the technical field of concentrate feed batching equipment, especially to a full-automatic batching and mixing all-in-one machine for trace-added concentrate feed. BACKGROUND

[0002] With the development of the internet of things and sensor technology, the traditional breeding and feeding mode cannot meet the needs of the development of the livestock breeding industry. Intelligent and automated feed batching methods will become the development trend, which requires accurate calculation of feed and effective management of the feed storehouse. Not only the total weight in the feed mixer should be displayed, but also the feed intake of each animal should be measured, especially the accurate measurement of some trace components (such as nitrogen element additives, artificial additives and syrup, etc.), so as to produce high-quality feed and ensure that each mouthful of daily feed for dairy cows is full-price daily feed with stable concentrate-proportion and consistent nutrient concentration.

[0003] At present, in domestic large-scale breeding ranches, the TMR batching of trace-added concentrate feed and additives in feed is basically collected by manual weighing and measurement, and then directly put into the TMR machine for stirring and mixing. The batching precision is low, the technological content is low, and the cost is large. The batching control process is relatively simple, and the differences in human uncontrollable factors and the work responsibility of the ranch staff often result in the phenomenon of more or less, low feed mixing efficiency, low mixing uniformity, and the inability to achieve the balance of nutrition in the nutritional feed formula, making it difficult to achieve the requirements of precise feeding. UTILITY MODEL CONTENT

[0004] The utility model provides a kind of trace-added concentrate feed full-automatic batching mixing all-in-one machine, solve the problem of the traditional trace-added concentrate feed by manual addition error, batching precision is low, the mixing uniformity of trace-added concentrate feed in total mixed ration is low, feed nutrition is not balanced.

[0005] The utility model provides a kind of micro-amount added concentrate feed full-automatic batching mixing integrated machine, including rack, multiple micro-amount feed temporary storage tank is arranged on the rack, multiple the micro-amount feed temporary storage tank top is provided with the fixed connection of the rack and is replenished bunker, the top of the replenished bunker is provided with feeding port, bottom is provided with multiple discharge ports, each discharge port of the replenished bunker is connected with corresponding micro-amount feed temporary storage tank by conveying chute, rotating distributor is rotatably arranged in the replenished bunker, the rotating distributor is used to direct conveying material added in the feeding port of the replenished bunker to each discharge port, the bottom of the replenished bunker is provided with driving mechanism for driving the rotation of the rotating distributor, multiple micro-amount feed temporary storage tank below is provided with mixing tank, each micro-amount feed temporary storage tank is connected with mixing tank by first auger conveyor, the discharge port of the mixing tank is provided with gate valve, the bottom of the gate valve is provided with second auger conveyor, weighing assembly is arranged around the mixing tank, rotating shaft is coaxially arranged in the mixing tank, the upper end of the rotating shaft is rotatably connected with the top of the mixing tank, the top of the mixing tank is provided with second motor for driving the rotation of the rotating shaft, helical blade is arranged on the rotating shaft, mixing cylinder is coaxially arranged outside the helical blade, the side wall of the mixing cylinder is connected with the side wall of the mixing tank by fixed plate, mixing tank is weighed according to force sensor, and the collection of various single-concentrate feed of batching tank is realized according to the desired formula amount, mixing.

[0006] Further, the driving mechanism includes a first motor, a shaft seat, a positioning shaft, and a support, the shaft seat is fixedly arranged in the bottom of the replenished bunker, the positioning shaft is coaxially arranged in the replenished bunker, the lower end of the positioning shaft is rotatably connected with the shaft seat, and the upper end is connected with the support arranged at the bottom of the rotating distributor, the first motor is arranged at the bottom of the replenished bunker, and the output shaft of the first motor is connected with the lower end of the positioning shaft.

[0007] Further, the bottom of the replenished bunker is provided with a replenished bunker support, the replenished bunker support is connected with the replenished bunker by a plurality of support rods around the replenished bunker support, a stand pipe is arranged at the bottom of the replenished bunker support, the upper end of the stand pipe is fixedly connected with the replenished bunker support, and the lower end is connected with the rack.

[0008] Further, each weighing assembly includes a weighing sensor, an upper sensor support and a lower sensor support, one end of the weighing sensor is connected with the upper sensor support arranged on the mixing tank, and the other end is connected with the lower sensor support arranged on the rack.

[0009] Further, a bucket elevator is arranged on one side of the rack, and the discharge port of the bucket elevator is connected and communicated with the feeding port of the replenished bunker through a pipeline.

[0010] Further, a level indicator is installed in each micro-amount feed temporary storage tank.

[0011] From the above technical scheme can be known, the utility model provides a kind of micro-amount added concentrate feed full-automatic batching mixing integrated machine.

[0012] Compared with prior art, the utility model has the beneficial effects that:

[0013] The utility model discloses a rotating distributor inside the replenishment hopper is driven by drive mechanism directional rotation to corresponding discharge port, it is convenient to the quick classification conveying storage of micro-amount added concentrate feed, the overall weight of mixing tank is monitored in real time by weighing sensor, it is convenient to accurately collect feeding data, it is convenient to accurately understand the addition amount of each concentrate feed and additive in batching process, rotating shaft rotation is driven by second motor, rotating shaft rotation drives helical blade rotation to vertically lift the feed in the bottom of mixing tank to the top of mixing tank along mixing cylinder, and dispersed to the four corners of mixing tank and circulates and mixes evenly, the discharge opening of mixing tank is opened by gate valve control, and the formula concentrate feed mixed well is conveyed to storage tower or conveyed to full mixed daily ration processing equipment by second auger conveyor, so that the feed configured at long distance is conveyed to feeding area and feeds, degree of automation is high, batching precision and feed mixing evenness are good, batching precision is higher, the mixing evenness of micro-amount added concentrate feed in full mixed daily ration is high, feed nutrition collocation is balanced, feeding effect is good, batching efficiency is high. BRIEF DESCRIPTION OF DRAWINGS

[0014] In order to more clearly illustrate the technical scheme of the utility model, the following will be to the drawings needed in the embodiment used briefly introduced, obviously, for those skilled in the art, without creative labor, according to these drawings, other drawings can also be obtained.

[0015] Figure 1 The whole structure schematic diagram of a kind of micro-amount added concentrate feed full-automatic batching mixing integrated machine proposed for the utility model is shown in the figure;

[0016] Figure 2 The rotating distributor installation structure schematic diagram of a kind of micro-amount added concentrate feed full-automatic batching mixing integrated machine proposed for the utility model is shown in the figure;

[0017] Figure 3 The rotating distributor and drive mechanism transmission relationship schematic diagram of a kind of micro-amount added concentrate feed full-automatic batching mixing integrated machine proposed for the utility model is shown in the figure;

[0018] Figure 4 The partial structure schematic diagram of a kind of micro-amount added concentrate feed full-automatic batching mixing integrated machine proposed for the utility model is shown in the figure;

[0019] Figure 5 The drawings of the utility model are shown in the figure Figure 4A local enlarged structure schematic view of position I of the first embodiment of the application;

[0020] Figure 6 The whole structure section view schematic view of the full-automatic mixing integrated machine of the fine feed with trace addition is provided.

[0021] In the drawing,

[0022] 1-Frame;

[0023] 2-Trace feed temporary storage tank;

[0024] 3-Compensation hopper; 31-Feeding port; 32-Discharging port; 33-Rotary distributor; 34-Driving mechanism; 35-Compensation hopper support; 36-Supporting rod; 37-Standing pipe; 341-First motor; 342-Axle seat; 343-Positioning shaft; 344-Bracket

[0025] 4-Mixing tank; 40-Gate valve; 41-Weighing sensor; 42-Sensor upper support; 43-Sensor lower support; 44-Rotary shaft; 45-Second motor; 46-Spiral blade; 47-Mixing cylinder; 48-Fixed plate;

[0026] 5-First auger conveyor;

[0027] 6-Second auger conveyor;

[0028] 7-Bucket elevator conveyor. DETAILED DESCRIPTION

[0029] In order for those skilled in the art to better understand the technical solutions in the application, the technical solutions in the embodiments of the application will be clearly and completely described below with reference to the drawings.

[0030] Example 1:

[0031] Referring to Figures 1-6The application relates to a full-automatic micro-ingredient feed mixing machine, which comprises a rack 1, a plurality of micro-ingredient temporary storage tanks 2 fixedly installed on the rack 1, a replenishment hopper 3 fixedly connected with the rack 1 and arranged above the micro-ingredient temporary storage tanks 2, a feeding opening 31 arranged at the top of the replenishment hopper 3, seven discharge openings 32 evenly arranged on the side wall of the inverted conical shell at the bottom of the replenishment hopper 3, a rotating distributor 33 rotatably arranged in the replenishment hopper 3, a driving mechanism 34 arranged at the bottom of the replenishment hopper 3 and used for driving the rotating distributor 33 to rotate, a material level detector arranged in each of the seven micro-ingredient temporary storage tanks 2, a mixer tank 4 arranged below the seven micro-ingredient temporary storage tanks 2, a stirring shaft coaxially arranged in each of the seven micro-ingredient temporary storage tanks 2, and a stirring motor arranged on the top of each of the seven micro-ingredient temporary storage tanks 2 and connected with stirring blades arranged on the stirring shaft.The purpose is not to affect the mixing tank weighing system, and the material is added to the mixing tank 4 through the first auger conveyor 5, the material is added on demand, the discharge port of the mixing tank 4 is provided with a gate valve 40 fixedly connected with the mixing tank 4, the opening and closing of the discharge port of the mixing tank 4 is controlled through the gate valve 40, the bottom of the gate valve 40 is provided with a second auger conveyor 6, the uniformly mixed material is conveniently conveyed and discharged through the second auger conveyor 6, and the full-automatic material mixing machine with micro-amount added concentrate can realize automatic material mixing of feed ratio, and improve the material mixing precision and the uniformity of the feed.

[0032] In the embodiment, referring to Figure 3 , the driving mechanism 34 includes a first motor 341, a shaft seat 342, a positioning shaft 343, and a support 344. The shaft seat 342 is fixedly arranged at the bottom of the replenishing hopper 3, the positioning shaft 343 is coaxially arranged in the replenishing hopper 3, the lower end of the positioning shaft 343 is rotatably connected with a bearing on the shaft seat 342, the upper end of the positioning shaft 343 is fixedly connected with the support 344 arranged at the bottom of the rotary distributor 33, the support 344 is fixedly connected with the inclined pipe of the rotary distributor 33 by welding, the first motor 341 is fixedly arranged at the bottom of the replenishing hopper 3, the first motor 341 is a servo motor, the flange at the shaft end of the first motor 341 is fixedly connected with the positioning shaft 343, the rotation speed and the rotation angle of the servo motor are controlled through the driver and the servo controller, so that the discharge port of the rotary distributor 33 is accurately rotated to the corresponding discharge port 32, the output shaft of the first motor 341 is fixedly connected with the lower end of the positioning shaft 343, the positioning shaft 343 is driven to rotate through the output shaft of the first motor 341, the rotary distributor 33 is driven to rotate, and the material is accurately added into the corresponding micro-amount feed temporary storage tank 2.

[0033] In the embodiment, referring to Figure 2 , a horizontal replenishing hopper support 35 is arranged at the bottom of the replenishing hopper 3, the replenishing hopper support 35 is connected with the replenishing hopper 3 through four supporting rods 36 around the replenishing hopper support 35, a vertical pipe 37 is arranged at the bottom of the replenishing hopper support 35, the upper end of the vertical pipe 37 is fixedly connected with the replenishing hopper support 35, and the lower end of the vertical pipe 37 is connected with the rack 1, the material spilled during the feeding process is conveniently collected through the replenishing hopper support 35, and the waste of the material is prevented.

[0034] In the embodiment, referring to Figure 4 , 5 , each weighing assembly includes a weighing sensor 41, an upper sensor support 42, and a lower sensor support 43. The upper end of the weighing sensor 41 is fixedly connected with the upper sensor support 42 arranged on the mixing tank 4, and the lower end of the weighing sensor 41 is fixedly connected with the lower sensor support 43 fixedly arranged on the rack 1. The overall weight of the mixing tank 4 is monitored in real time through the weighing sensor 41, the feeding data is accurately collected, and the addition amount of each concentrate and additive during the material mixing process is accurately understood.

[0035] In the embodiment, referring toFigure 1 The vertical bucket elevator 7 is fixed on one side of the rack 1, the discharge port of the bucket elevator 7 is connected with the feeding port 31 of the replenishment hopper 3 through a pipeline, and the bucket elevator 7 is used for feeding and conveying the raw materials to the replenishment hopper 3 for distribution and storage, the discharge port of the bucket elevator 7 is connected with a dust collector through a pipeline, and the dust generated by the bucket elevator 7 is absorbed by the micro-negative pressure generated by the dust collector, so that the environmental pollution caused by the overflow is prevented.

[0036] In the embodiment, referring to Figure 6 The rotating shaft 44 is coaxially arranged in the mixing tank 4, the upper end of the rotating shaft 44 is rotatably connected with a bearing in the shaft seat arranged on the top of the mixing tank 4, the top of the mixing tank 4 is provided with a second motor 45 for driving the rotating shaft 44 to rotate, the output shaft of the second motor 45 is fixedly connected with the rotating shaft 44, the spiral blade 46 is fixedly arranged on the rotating shaft 44, the mixing cylinder 47 is coaxially arranged outside the spiral blade 46, the side wall of the mixing cylinder 47 is connected with the side wall of the mixing tank 4 through the fixed plate 48, the rotating shaft 44 is driven to rotate by the second motor 45, the rotating shaft 44 drives the spiral blade 46 to rotate, the feed at the bottom of the mixing tank 4 is vertically lifted upwards along the mixing cylinder 47 to the top of the mixing tank 4, and is dispersed to the four sides of the mixing tank 4 for circulation and mixing, and the mixed material is uniform.

[0037] In the embodiment, referring to Figure 1 The side wall of the replenishment hopper 3 is provided with a feeding port, the feeding port is provided with a cover, the cover is a light-transmitting PMMA acrylic plate, the feeding port is used for observing the feeding condition and the rotating direction of the rotary distributor 33, and micro additives can be added to the feed.

[0038] In the embodiment, a belt conveyor is arranged on one side of the rack 1, the mixed material is conveyed to the belt conveyor through the second auger conveyor 6, and the configured feed can be conveyed to a feeding area for feeding at a long distance.

[0039] From the above technical scheme can know, using, first, when the material amount in one of the micro-feeding temporary storage tank 2 is displayed on the visual panel of the controller by the material level indicator, the value is low, the controller controls the driving mechanism 34 to drive the rotary distributor 33 to orientate rotation to the corresponding discharge port 32, then the controller controls the bucket elevator conveyor 7 to convey the corresponding raw material to the replenishing hopper 3, so that the corresponding material is conveyed and added to the inside of the corresponding micro-feeding temporary storage tank 2, when the feed is needed to be configured, the controller controls the corresponding first auger conveyor 5 to add the material in the micro-feeding temporary storage tank 2 to the mixing tank 4 in sequence, the overall weight of the mixing tank 4 is monitored in real time by the weighing sensor 41 during the feeding process of the mixing tank 4, the weighing sensor 41 is electrically connected with the visual panel of the controller to display the weight of the mixing tank 4, so that the change amount of each concentrate feed and additive during the batching process can be accurately known, after the batching of each ingredient in the mixing tank 4 is completed, the rotating shaft 44 is driven to rotate by the second motor 45, the rotating shaft 44 drives the spiral blade 46 to rotate, the feed at the bottom of the mixing tank 4 is lifted vertically upward along the mixing cylinder 47 to the top of the mixing tank 4, and is dispersed to the four sides of the mixing tank 4 to circulate and mix, after the mixing is completed, the gate valve 40 is opened to open the discharge port of the mixing tank 4 by the controller, and the second auger conveyor 6 is used to convey the mixed material to the belt conveyor, so that the configured feed is conveyed to the feeding area for feeding at a long distance, the mixed material is uniform, the labor intensity during the batching process is reduced, the batching efficiency is high, and the precision is high.

[0040] The utility model completely reduces the high error rate of manual batching, ensures that the feed product formula can be accurately executed in production, ensures the quality of product, reduces the amount of manual work, realizes automatic weighing and batching, and automatic conveying to the conveying line. The work intensity of the feeding worker is greatly reduced, the small material worker no longer needs to weigh and mix small materials spoon by spoon, and only needs to accurately feed the small materials into the corresponding bin. The work intensity and dust content in the working environment of the feeding personnel are greatly reduced, and the risk of occupational disease of the feeding personnel is reduced. The quality of the feed produced by the utility model has traceability, a complete computer batching recording system can ensure that the data of each batch of trace materials is stored and automatically generated reports, so that the quality of the product can be analyzed, and the traceability is maintained. The controllability of on-site management is improved, and after the full-automatic trace material batching scale system is equipped, the field management will be more tidy and orderly.

[0041] Other embodiments of the present application will be apparent to those skilled in the art from consideration of the specification and practice of the application disclosed herein. It is intended that the present application cover any and all variations of the application that come within the scope of the claims and their equivalents. It is intended that the specification and examples be considered exemplary only, with the true scope of the application being indicated by the following claims.

[0042] It should be understood that the application is not limited to the precise construction that has been described above and shown in the accompanying drawings, and that various modifications and changes can be made by those skilled in the art without departing from the scope of the application. The embodiments described above do not constitute a limitation of the scope of the application.

Claims

1. A fully automatic batching and mixing machine for micro-addition of concentrated feed, characterized in that: The system includes a frame (1), on which multiple micro-feed temporary storage tanks (2) are mounted. Above the multiple micro-feed temporary storage tanks (2) are replenishment hoppers (3) fixedly connected to the frame (1). The replenishment hoppers (3) have a feeding port (31) at the top and multiple discharge ports (32) at the bottom. Each discharge port (32) of the replenishment hoppers (3) is connected to the corresponding micro-feed temporary storage tank (2) via a conveying chute. A rotary distributor (33) is rotatably mounted inside the replenishment hoppers (3). The rotary distributor (33) is used to directionally convey the material added at the feeding port (31) of the replenishment hoppers (3) to each discharge port (32). A drive mechanism (34) is mounted at the bottom of the replenishment hoppers (3) to drive the rotary distributor (33) to rotate. A mixing tank (4) is set below the storage tank (2). Each of the micro-feed temporary storage tanks (2) is connected to the mixing tank (4) via a first auger conveyor (5). A gate valve (40) is set at the discharge port of the mixing tank (4). A second auger conveyor (6) is set at the bottom of the gate valve (40). Multiple weighing components are set around the mixing tank (4). A rotating shaft (44) is coaxially set inside the mixing tank (4). The upper end of the rotating shaft (44) is rotatably connected to the top of the mixing tank (4). A second motor (45) is set at the top of the mixing tank (4) to drive the rotating shaft (44) to rotate. A spiral blade (46) is set on the rotating shaft (44). A mixing cylinder (47) is coaxially set outside the spiral blade (46). The side wall of the mixing cylinder (47) is connected to the side wall of the mixing tank (4) via a fixing plate (48).

2. The fully automatic batching and mixing machine for micro-addition of concentrated feed according to claim 1, characterized in that, The drive mechanism (34) includes a first motor (341), a bearing seat (342), a positioning shaft (343), and a support (344). The bearing seat (342) is fixedly installed at the bottom of the replenishment hopper (3). The positioning shaft (343) is coaxially installed inside the replenishment hopper (3). The lower end of the positioning shaft (343) is rotatably connected to the bearing seat (342), and the upper end is connected to the support (344) installed at the bottom of the rotary distributor (33). The first motor (341) is installed at the bottom of the replenishment hopper (3), and the output shaft of the first motor (341) is connected to the lower end of the positioning shaft (343).

3. The fully automatic batching and mixing machine for micro-addition of concentrated feed according to claim 2, characterized in that, The bottom of the replenishment hopper (3) is provided with a replenishment hopper support (35). The replenishment hopper support (35) is connected to the replenishment hopper (3) by multiple support rods (36) around its perimeter. The bottom of the replenishment hopper support (35) is provided with a vertical pipe (37). The upper end of the vertical pipe (37) is fixedly connected to the replenishment hopper support (35), and the lower end is connected to the frame (1).

4. The fully automatic batching and mixing machine for micro-addition of concentrated feed according to claim 1, characterized in that, Each weighing assembly includes a weighing sensor (41), an upper sensor support (42), and a lower sensor support (43). One end of the weighing sensor (41) is connected to the upper sensor support (42) provided on the mixing tank (4), and the other end is connected to the lower sensor support (43) provided on the frame (1).

5. The fully automatic batching and mixing machine for micro-addition of concentrated feed according to claim 1, characterized in that, A bucket elevator conveyor (7) is installed on one side of the frame (1). The discharge port of the bucket elevator conveyor (7) is connected to the feeding port (31) of the replenishment hopper (3) through a pipe.

6. The fully automatic batching and mixing machine for micro-addition of concentrated feed according to claim 1, characterized in that, A level gauge is installed in each of the aforementioned micro-feed temporary storage tanks (2).

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