Proportioning and adjusting device for steel ball production and capable of reducing energy consumption

Abstract

The utility model relates to the technical field of steel ball production, in particular to a proportion adjusting device for steel ball production and capable of reducing energy consumption, which comprises a batching box rotatably mounted on a bottom frame, a blending mechanism for automatically blending raw materials is arranged on the bottom frame, and a rotary mixing mechanism for fully mixing the raw materials is arranged on the batching box. By arranging the blending mechanism, different steel ball manufacturing raw materials can be contained, quantitative raw materials can be put according to requirements in the steel ball production process, and the raw materials can be automatically conveyed into the blending box, so that the feeding speed and convenience are improved; the raw materials in the batching box can be fully mixed and stirred, so that the raw materials can be fully mixed together, residues on the inner wall of the batching box can be removed, waste of the raw materials is avoided, energy consumption is reduced, the batching box can rotate, and the mixing effect on the raw materials is further improved.

Description

TECHNICAL FIELD

[0001] The utility model relates to steel ball production technical field especially relates to a proportioning adjusting device with reduce energy consumption for steel ball production. BACKGROUND

[0002] In the steel ball production process, the proportion of raw materials plays a vital role in the quality and performance of steel balls.

[0003] The traditional steel ball production proportioning adjusting device often needs manual feeding and proportioning adjustment, which is not only inefficient, but also prone to inaccurate proportioning, thereby affecting the quality stability of steel balls. At the same time, manual operation also consumes a lot of labor cost, and inaccurate proportioning also consumes a certain amount of energy consumption, reducing the production quality of steel balls. In view of this, we provide a proportioning adjusting device with reduce energy consumption for steel ball production. SUMMARY

[0004] In view of the deficiencies of the prior art, the utility model provides a proportioning adjusting device with reduce energy consumption for steel ball production, which solves the technical problem of reducing the production quality of steel balls due to low efficiency, inaccurate proportioning and high energy consumption of the traditional proportioning device, and achieves automatic proportioning and conveying of raw materials, improves the efficiency of feeding, reduces manual operation, reduces labor cost, and also has the effect of reducing energy consumption, thereby improving the production efficiency of steel balls.

[0005] To solve the above technical problems, the utility model provides the following technical scheme: a proportioning adjusting device with reduce energy consumption for steel ball production, comprising a proportioning box rotatably installed on a chassis, a proportioning mechanism for automatically proportioning raw materials is arranged on the chassis, and a rotating mixing mechanism for fully mixing raw materials is arranged on the proportioning box.

[0006] The proportioning mechanism comprises a fixed plate, an electric push rod is installed on the fixed plate, an installation plate is installed on the electric push rod, an electric control telescopic rod is installed on the installation plate, an installation ring is installed on the electric control telescopic rod, a proportioning cylinder is movably installed on the installation ring, a fixed frame is installed on the chassis, and two groups of charging cylinders are installed on the fixed frame.

[0007] Preferably, the rotating mixing mechanism comprises an asynchronous motor installed on the chassis, a gear is installed on the asynchronous motor, a gear ring meshing with the electric push rod is installed on the proportioning box, a supporting ring is movably installed on the chassis, a connecting bolt is connected to the supporting ring, a plurality of groups of supporting rollers abutting against the proportioning box are rotatably connected to the inner side of the supporting ring, and a mixing assembly expanding the mixing range is arranged on the proportioning box.

[0008] Preferably, the mixing assembly comprises a driving motor mounted on the ingredient tank, a conveying member connected to the driving motor, a connecting plate mounted on the output end of the driving motor, two groups of rotating rods rotatably mounted on the connecting plate, a plurality of groups of stirring rods mounted on the rotating rods, and a scraper plate mounted on the connecting plate and abutting against the inner wall of the ingredient tank.

[0009] Preferably, a position sensor is arranged on the mounting plate, and an induction lamp is mounted on the fixing frame.

[0010] Preferably, the gears are symmetrically arranged on both sides of the gear ring, and the support ring is fixed to the base frame by bolts.

[0011] Preferably, the scraper plates are symmetrically arranged on the inner side of the ingredient tank, and the stirring rods on the two groups of rotating rods are arranged in a staggered manner.

[0012] By the above technical scheme, the application provides a proportioning adjusting device with reduced energy consumption for steel ball production, which has at least the following beneficial effects:

[0013] 1. The adjusting device can hold different steel ball manufacturing materials, and can put a certain amount of materials according to requirements in the process of steel ball production, so as to improve the production quality of steel balls, and can also automatically transport the materials to the ingredient tank, thereby improving the feeding rate and convenience and reducing the labor intensity of workers.

[0014] 2. The rotating mixing mechanism can fully mix and stir the materials in the ingredient tank, so that the materials can be fully mixed together, can clean the residues on the inner wall of the ingredient tank, avoid waste of materials, reduce energy consumption, and can also rotate the ingredient tank itself, thereby further improving the mixing effect of the materials. BRIEF DESCRIPTION OF DRAWINGS

[0015] The accompanying drawings, which are included to provide a further understanding of the application and constitute a part of this application, illustrate certain illustrative embodiments of the application and together with the description serve to explain the application.

[0016] In the drawings:

[0017] Figure 1 is a schematic diagram of the overall structure of the application;

[0018] Figure 2 is a schematic diagram of the top view structure of the application;

[0019] Figure 3 is a schematic diagram of the rotating mixing mechanism of the application;

[0020] Figure 4This is a schematic diagram of the dispensing mechanism of this utility model;

[0021] Figure 5 This is a schematic diagram of the hybrid component structure of this utility model.

[0022] In the diagram: 1. Base frame; 2. Ingredient container;

[0023] 3. Mixing mechanism; 31. Fixing plate; 32. Electric actuator; 33. Mounting plate; 34. Electrically controlled telescopic rod; 35. Mounting ring; 36. Feeding cylinder; 37. Fixing frame; 38. Loading cylinder;

[0024] 4. Rotary mixing mechanism; 41. Asynchronous motor; 42. Gear; 43. Gear ring; 44. Support ring; 45. Connecting bolt; 46. Support roller;

[0025] Mixing component; 4011, drive motor; 4012, conveyor; 4013, connecting plate; 4014, rotating rod; 4015, stirring rod; 4016, scraper. Detailed Implementation

[0026] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0027] Example 1

[0028] Traditional proportioning devices suffer from low efficiency due to manual operation, inaccurate proportions, and high energy consumption, which reduces the quality of steel ball production. This embodiment provides a proportioning adjustment device for steel ball production that reduces energy consumption. Please refer to [link / reference]. Figures 1-5 This system automatically proportions and conveys raw materials, improving feeding efficiency, reducing manual operation, lowering labor costs, and reducing energy consumption, thereby increasing the production efficiency of steel balls. The energy-saving proportioning adjustment device for steel ball production includes a batching box 2 rotatably mounted on a base frame 1, a batching mechanism 3 for automatically distributing raw materials on the base frame 1, and a rotating mixing mechanism 4 for thoroughly mixing the raw materials on the batching box 2. The batching mechanism 3 enables automatic feeding, greatly improving feeding efficiency, reducing manual operation, lowering labor costs, and precisely adjusting the proportion of raw materials, ensuring the quality stability of steel ball production. The rotating mixing mechanism 4 thoroughly mixes the raw materials, thereby improving the production quality of the steel balls.

[0029] The prior art often uses manual proportioning of raw materials, which not only reduces the proportioning rate, but also increases the labor intensity of workers. In order to solve the above problems, the proportioning mechanism 3 comprises a fixed plate 31, an electric push rod 32 is installed on the fixed plate 31, an installation plate 33 is installed on the electric push rod 32, a position sensor is arranged on the installation plate 33, which facilitates better adjustment of the position of the proportioning cylinder 36, an electric control telescopic rod 34 is installed on the installation plate 33, an installation ring 35 is installed on the electric control telescopic rod 34, and the proportioning cylinder 36 is movably installed on the installation ring 35. The fixed frame 37 is installed on the chassis 1, the sensing lamp is installed on the fixed frame 37, and the sensing lamp plays a role of lighting and has certain practical performance. Two groups of charging cylinders 38 are installed on the fixed frame 37. The proportioning cylinder 36 is installed on the installation ring 35, and the electromagnetic valve inside the proportioning cylinder 36 is closed. Through the operation of the electric control telescopic rod 34 and the electric push rod 32, the proportioning cylinder 36 is moved to below the two groups of charging cylinders 38. By opening the electromagnetic valve inside the charging cylinder 38, the discharge amount of raw materials can be accurately controlled. After the proportioning is completed, the proportioning cylinder 36 is moved to the inlet end of the proportioning box 2, the electromagnetic valve at the inlet end is opened, and the electromagnetic valve at the discharge port of the proportioning box 2 is closed. The electromagnetic valve inside the proportioning cylinder 36 is opened, so that the proportioned raw materials are poured into the proportioning box 2, thereby improving the feeding rate and reducing the energy consumption, and further improving the production efficiency of the steel balls.

[0030] Example two

[0031] On the basis of example one, as shown in Figures 1-5 the existing traditional proportioning device is low in efficiency, inaccurate in proportioning, and high in energy consumption, which reduces the production quality of steel balls. However, the stirring and mixing device in the prior art is fixed, and the raw materials are stirred and mixed by using the stirring structure. This method is not easy to fully mix the raw materials together, thereby affecting the production quality of the steel balls. Therefore, the device is also provided with a structure for fully mixing the raw materials.

[0032] The existing mixing box of raw materials is usually fixedly placed, and the raw materials are not easy to be turned over during mixing, so that the raw materials cannot be fully mixed, and the mixing efficiency is reduced. In order to solve the above problems, the rotating mixing mechanism 4 includes an asynchronous motor 41 mounted on the chassis 1, a gear 42 mounted on the asynchronous motor 41, the gears 42 symmetrically distributed on both sides of the gear ring 43, and the gears 42 can more stably drive the batching box 2, so that the batching box 2 rotates more stably, the gear ring 43 is mounted on the batching box 2 and engaged with the electric push rod 32, the support ring 44 is movably mounted on the chassis 1, the support ring 44 is fixed to the chassis 1 by bolts, the support ring 44 is convenient to disassemble and assemble, the connecting bolt 45 is connected to the support ring 44, and the support rollers 46 are rotatably connected to the inside of the support ring 44 and abut against the batching box 2. The batching box 2 is provided with a mixing assembly for expanding the mixing range. Through the synchronous operation of the two asynchronous motors 41, the gears 42 are driven to rotate, and under the connection of the gear ring 43, the batching box 2 stably rotates under the rolling support of the support ring 44 and the support rollers 46, so that the raw materials in the batching box 2 are turned over, and the raw materials are fully mixed.

[0033] After mixing the raw materials, the raw materials are easy to remain on the inner wall of the batching box 2, which not only wastes the raw materials, but also increases the energy consumption and affects the production quality of the steel balls. In order to solve the above problems, the mixing assembly includes a driving motor 4011 mounted on the batching box 2, a conveying piece 4012 connected to the driving motor 4011, a connecting plate 4013 mounted on the output end of the driving motor 4011, two groups of rotating rods 4014 rotatably mounted on the connecting plate 4013, and the stirring rods 4015 on the two groups of rotating rods 4014 being distributed in a staggered manner, so as to improve the mixing efficiency of the raw materials. A plurality of groups of stirring rods 4015 are mounted on the rotating rods 4014, a scraper 4016 abutting against the inner wall of the batching box 2 is mounted on the connecting plate 4013, and the scraper 4016 is symmetrically distributed on the inner side of the batching box 2, so as to improve the efficiency of removing the residual raw materials. The driving motor 4011 drives the conveying piece 4012 to rotate, the conveying piece 4012 can convey the mixed materials to the discharge port, and due to the inertia effect and the contact between the raw materials and the rotating rods 4014, the rotating rods 4014 can rotate to drive the stirring rods 4015 to mix the raw materials at different positions. In addition, the scraper 4016 can scrape the materials on the inner wall of the batching box 2, so as to avoid the residual materials adhering to the inner wall of the batching box 2.

[0034] It should be noted that in this text, the terms "include", "contain" or any other variants thereof are intended to cover non-exclusive inclusion, so that the process, method, article or equipment including a series of elements not only includes those elements, but also includes other elements not explicitly listed, or includes elements inherent to such process, method, article or equipment.

[0035] Although the embodiments of the present application have been shown and described, it is to be understood that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present application, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A proportioning device for steel ball production with reduced energy consumption, comprising a batching box (2) rotatably mounted on a base frame (1), characterized in that: The base frame (1) is equipped with an automatic raw material mixing mechanism (3), and the batching box (2) is equipped with a rotating mixing mechanism (4) for fully mixing raw materials; The dispensing mechanism (3) includes a fixed plate (31), an electric push rod (32) is mounted on the fixed plate (31), an mounting plate (33) is mounted on the electric push rod (32), an electrically controlled telescopic rod (34) is mounted on the mounting plate (33), an mounting ring (35) is mounted on the electrically controlled telescopic rod (34), a dispensing cylinder (36) is movably mounted on the mounting ring (35), a fixed frame (37) is mounted on the base frame (1), and two dispensing cylinders (38) are mounted on the fixed frame (37).

2. The proportioning adjustment device for steel ball production with reduced energy consumption according to claim 1, characterized in that: The rotary mixing mechanism (4) includes an asynchronous motor (41) mounted on a base frame (1), a gear (42) mounted on the asynchronous motor (41), a gear ring (43) meshing with an electric push rod (32) mounted on the mixing box (2), a support ring (44) movably mounted on the base frame (1), a connecting bolt (45) connected to the support ring (44), and several sets of support rollers (46) rotatably connected to the inner side of the support ring (44) and abutting against the mixing box (2). The mixing box (2) is provided with a mixing component to expand the mixing range.

3. A proportioning adjustment device for steel ball production with reduced energy consumption according to claim 2, characterized in that: The mixing component includes a drive motor (4011) mounted on the mixing tank (2), a conveyor (4012) connected to the drive motor (4011), a connecting plate (4013) mounted on the output end of the drive motor (4011), two sets of rotating rods (4014) rotatably mounted on the connecting plate (4013), several sets of stirring rods (4015) mounted on the rotating rods (4014), and a scraper (4016) abutting against the inner wall of the mixing tank (2) mounted on the connecting plate (4013).

4. A proportioning adjustment device for steel ball production with reduced energy consumption according to claim 1, characterized in that: A position sensor is provided on the mounting plate (33), and a sensor light is installed on the fixing bracket (37).

5. A proportioning adjustment device for steel ball production with reduced energy consumption according to claim 2, characterized in that: The gears (42) are symmetrically distributed on both sides of the gear ring (43), and the support ring (44) is fixed to the base frame (1) by bolts.

6. A proportioning adjustment device for steel ball production with reduced energy consumption according to claim 3, characterized in that: The scrapers (4016) are symmetrically distributed inside the mixing box (2), and the stirring rods (4015) on the two sets of rotating rods (4014) are staggered.

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