Solder resist ink dispersing device convenient to clean
By combining the inner and outer cylinder structure with the ultrasonic cavitation device, the problems of poor dispersion effect and difficult cleaning of solder resist ink dispersion device are solved, realizing the refinement of solid pigments and the convenience of cleaning, thus improving the quality and performance of PCB.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-13
- Publication Date
- 2026-03-24
AI Technical Summary
Existing solder resist ink dispersion devices suffer from poor dispersion and cleaning difficulties, resulting in large solid pigment particles that affect PCB quality and performance. At the same time, the cleaning process is time-consuming, labor-intensive, and prone to cross-contamination of inks.
It adopts an inner and outer cylinder structure design. The inner cylinder is detachable and is equipped with guide strips and guide grooves for easy disassembly and cleaning. Combined with an ultrasonic cavitation device, it uses ultrasonic equipment to refine solid pigment particles and achieves uniform dispersion through a dispersion mechanism.
This process refines the solid pigment particles, improves the solder resist effect, ensures the quality and reliability of the circuit board, simplifies the cleaning process, and extends the service life of the device.
Smart Images

Figure CN224024869U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to solder resist ink processing technical field, specifically point to a kind of convenient cleaning's solder resist ink dispersion device. BACKGROUND
[0002] Solder resist ink dispersion device is used to uniformly disperse solid pigment particles in solder resist ink in liquid medium, and plays a key role in PCB manufacturing, such as protecting circuit, preventing short circuit and chemical corrosion. It realizes dispersion by means of high-speed stirring, grinding and ultrasonic, etc. High-speed stirring relies on blade shear force to break and disperse pigment, and grinding machine uses grinding beads to refine particles.
[0003] In the current printed circuit board (PCB) manufacturing process, the dispersion of solder resist ink is crucial. Although the existing solder resist ink dispersion device can preliminarily uniformly mix solid pigment and liquid medium, its dispersion effect has obvious shortcomings. The treated solid pigment particles are still large, which makes it difficult to fully play the role of protecting the circuit and preventing short circuit in the subsequent soldering process, seriously affecting the quality and performance of the PCB. In addition, the cleaning work inside the device is extremely difficult. Since solid pigment and liquid medium have strong adhesion, a large amount of residual material adheres tightly to the inner wall and components of the device after the dispersion operation is completed. The traditional cleaning method is time-consuming and labor-intensive, and it is difficult to completely remove it, which not only increases the maintenance cost, but also may cause cross contamination of different batches of ink due to incomplete cleaning. SUMMARY
[0004] The utility model discloses to solve the above-mentioned various problems, propose to set up the inner and outer tube structure, it is convenient to dismantle, it is convenient to clean, be equipped with ultrasonic cavitation equipment, make solid pigment particle smaller, solder resist effect better convenient cleaning's solder resist ink dispersion device.
[0005] To solve the above technical problems, the utility model provides a technical scheme: a solder resist ink dispersion device convenient to clean, comprising:
[0006] The outer cylinder is an open-top cylinder with a bottom plate connected by a plurality of support rods.
[0007] The inner cylinder is detachably arranged in the outer cylinder and is also an open-top cylinder. A discharge pipe is arranged on the lower wall of the inner cylinder. The lower end of the discharge pipe penetrates the bottom surface of the outer cylinder, and a valve is arranged on the discharge pipe.
[0008] The dispersion mechanism includes a rotating shaft, dispersion leaves and a motor. The rotating shaft is arranged in the inner cylinder and is rotatably connected to a support plate at the upper end. The support plate is detachably arranged above the outer cylinder. The motor is fixedly arranged on the support plate to drive the rotating shaft to rotate. The dispersion leaves are arranged on the side wall of the rotating shaft.
[0009] An ultrasonic cavitation device is located directly below the discharge pipe on the base plate. A detachable top cover is provided above it, and a second discharge pipe is provided on one side below it. A second valve is provided on the second discharge pipe.
[0010] Furthermore, the inner wall of the outer cylinder is provided with several guide strips at equal intervals, the outer wall of the inner cylinder is provided with guide grooves matching the guide strips, and the upper end of the inner cylinder is provided with several handles.
[0011] Furthermore, the lower wall of the outer cylinder is provided with a slidingly extending pipe hole for the feed pipe.
[0012] Furthermore, a plurality of L-shaped rods are integrally formed on the side wall of the support plate, and the other end of the L-shaped rods and the upper wall of the outer cylinder are provided with interlocking slots.
[0013] Furthermore, a connecting plate is connected to one end of the dispersing leaf near the rotating rod, and the connecting plate is fixed to the rotating rod by screws.
[0014] Furthermore, the ultrasonic cavitation device is equipped with an ultrasonic device and a container for temporarily storing ink, and the discharge pipe is connected to the container.
[0015] Compared with existing technologies, the advantages of this invention are as follows: the combined design of the outer and inner cylinders makes cleaning the device extremely convenient. The inner cylinder is detachably installed inside the outer cylinder, and with the guide strips on the inner wall of the outer cylinder, the guide grooves on the outer wall of the inner cylinder, and the handle at the top of the inner cylinder, it is easy to remove the inner cylinder for separate cleaning. Moreover, components such as the discharge pipe on the lower wall of the inner cylinder, the rotating rod in the dispersion mechanism, and the dispersion blades can also be separated when cleaning is required, avoiding ink residue. In addition, the support plate is connected to the outer cylinder through an L-shaped rod and a slot, further enhancing the disassembly capability of the structure, making the cleaning work more thorough, and extending the service life of the device.
[0016] The ultrasonic cavitation unit is located directly below the discharge pipe. Its internal ultrasonic equipment generates a cavitation effect, refining solid pigment particles to a smaller size, resulting in a more uniform distribution of solid pigment in the ink. These finer particles improve the coverage of the solder resist ink, enhancing its solder resist performance and ensuring more even coverage on surfaces such as circuit boards during use. This forms a higher-quality solder resist layer, effectively preventing solder from flowing into unwanted areas and improving the quality and reliability of the circuit board. Attached Figure Description
[0017] Figure 1 This is a three-dimensional representation of the present invention. Figure 1 ;
[0018] Figure 2 This is a three-dimensional representation of the present invention. Figure 2 ;
[0019] Figure 3 This is the front view of this utility model;
[0020] Figure 4 This is a top view of the present invention;
[0021] Figure 5 This is an enlarged view of Part A of this utility model.
[0022] As shown in the figure: 1. Outer cylinder; 2. Support rod; 3. Base plate; 4. Inner cylinder; 5. Discharge pipe one; 6. Rotating rod; 7. Dispersing blade; 8. Motor; 9. Support plate; 10. Ultrasonic cavitation device; 11. Top cover; 12. Discharge pipe two; 13. Guide strip; 14. L-shaped rod; 15. Connecting plate; 16. Handle. Detailed Implementation
[0023] The present invention will now be described in further detail with reference to the accompanying drawings.
[0024] Combined with appendix Figure 1 Appendix Figure 2 Appendix Figure 4 A convenient-to-clean solder resist ink dispersion device includes: an outer cylinder 1, which is an open-top cylinder with an upward opening, and a base plate 3 connected to the bottom by several support rods 2; an inner cylinder 4, detachably disposed inside the outer cylinder 1, also an open-top cylinder with an upward opening, and a discharge pipe 5 on its lower wall; several guide strips 13 are evenly spaced on the inner wall of the outer cylinder 1; guide grooves matching the guide strips 13 are provided on the outer wall of the inner cylinder 4; several handles 16 are provided at the upper end of the inner cylinder 4; the guide strips 13 and guide grooves cooperate to make the installation of the inner cylinder 4 more stable, and the handles 16 at the upper end of the inner cylinder 4 are convenient to operate, facilitating the installation and disassembly of the inner cylinder, thus improving the operability and maintenance convenience of the device. The lower end of the discharge pipe 5 passes through the bottom surface of the outer cylinder 1, and a valve is provided on the discharge pipe 5; the lower wall of the outer cylinder 1 has a pipe hole for the discharge pipe 5 to slide out, making the installation and movement of the discharge pipe 5 more flexible, and ensuring that the discharge pipe 5 can smoothly pass through during the installation and disassembly of the inner cylinder 4.
[0025] Combined with appendix Figure 1 Appendix Figure 4 Appendix Figure 5The dispersing mechanism includes a rotating rod 6, dispersing blades 7, and a motor 8. The rotating rod 6 is located inside the inner cylinder 4, and its upper end is rotatably connected to a support plate 9. The support plate 9 is detachably mounted above the outer cylinder 1. Several L-shaped rods 14 are integrally formed on the side wall of the support plate 9. The other end of each L-shaped rod 14 and the upper wall of the outer cylinder 1 have interlocking grooves, ensuring the firmness of the support plate 9 installation. This facilitates the support of the motor 8 and the rotating rod 6, ensuring stable operation of the dispersing mechanism and allowing for quick disassembly and cleaning. The motor 8 is fixedly mounted on the support plate 9 to drive the rotating rod 6 to rotate. Several dispersing blades 7 are provided and detachably mounted on the side wall of the rotating rod 6. A connecting plate 15 is connected to one end of each dispersing blade 7 near the rotating rod 6. The connecting plate 15 is fixed to the rotating rod 6 with screws, facilitating the installation and removal of the dispersing blades 7 and enhancing the flexibility and maintainability of the dispersing mechanism.
[0026] Combined with appendix Figure 1 Appendix Figure 2 Appendix Figure 3 An ultrasonic cavitation device 10 is located on the base plate 3 directly below the discharge pipe 5. A detachable top cover 11 is installed above it, and a second discharge pipe 12 is located on one side below. A second valve is installed on the second discharge pipe 12. The ultrasonic cavitation device 10 contains ultrasonic equipment and a container for temporarily storing ink. The second discharge pipe 12 is connected to the container, allowing for further processing of the ink using ultrasonic cavitation and facilitating the discharge of the processed ink.
[0027] The specific implementation method of this utility model is as follows: First, the inner cylinder 4 is placed into the outer cylinder 1 through its outer wall guide groove and the inner wall guide strip 13. The discharge pipe 5 passes through the pipe hole on the bottom surface of the outer cylinder 1. Next, the dispersing blade 7 is fixed to the side wall of the rotating rod 6 through the connecting plate 15 and screws. The support plate 9 is embedded and connected to the slot on the upper wall of the outer cylinder 1 through the L-shaped rod 14. The motor 8 and the rotating rod 6 are fixed, and the device is connected to an external power source.
[0028] The solder resist ink to be dispersed is injected into the inner cylinder 4, and the motor 8 is turned on. The motor 8 drives the rotating rod 6 to rotate, which in turn drives the dispersing blades 7 to initially disperse the ink in the cylinder. After the initial dispersion is completed, valve one is opened, and the top cover 11 is opened at the same time. The dispersed ink flows out through the discharge pipe one 5 and enters the ultrasonic cavitation device 10. The ultrasonic cavitation device 10 is controlled to work, and the ultrasonic equipment inside generates a cavitation effect, further refining the solid pigment particles in the ink. The processed ink is temporarily stored in the container inside the ultrasonic cavitation device 10. After the ink is further dispersed, valve two on the discharge pipe two 12 is opened to discharge the ink.
[0029] After use, turn off the motor 8 and the ultrasonic cavitation device 10. Disassemble the support plate 9 by separating the L-shaped rod 14 from the slot connection, remove the dispersion mechanism, unscrew the screws to remove the dispersion blade 7, and clean the dispersion blade 7. Remove the inner cylinder 4 through the handle 16 for easy cleaning, ensuring the device's high efficiency and hygiene for the next use.
[0030] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the term "connection" should be interpreted broadly, for example, it can be a fixed connection, a detachable connection, or an integral connection; for those skilled in the art, the specific meaning of the above term in this utility model can be understood according to the specific circumstances.
[0031] The present invention and its embodiments have been described above. This description is not restrictive, and the accompanying drawings are only one embodiment of the present invention; the actual structure is not limited thereto. In conclusion, if those skilled in the art are inspired by this description and design similar structures and embodiments without departing from the inventive spirit of the present invention, such designs should fall within the protection scope of the present invention.
Claims
1. A solder resist ink dispersion device for easy cleaning, characterized by, Include: The outer tube (1) is an open upward without top cylinder, and the bottom is connected with the bottom plate (3) through several support bars (2); The inner tube (4) is detachably arranged in the outer tube (1), which is an open upward without top cylinder, and the lower wall is provided with a discharge pipe (5), the lower end of the discharge pipe (5) penetrates the bottom surface of the outer tube (1), and the discharge pipe (5) is provided with a valve (1); The dispersion mechanism includes a rotating rod (6), a dispersion blade (7) and a motor (8), the rotating rod (6) is arranged in the inner tube (4), and the upper end is rotatably connected with a support plate (9), the support plate (9) is detachably arranged above the outer tube (1), the motor (8) is fixedly arranged on the support plate (9) to drive the rotating rod (6) to rotate, and the dispersion blade (7) is arranged on the side wall of the rotating rod (6). The ultrasonic cavitation device (10) is arranged below the discharge pipe (5) on the bottom plate (3), and the upper side of the ultrasonic cavitation device (10) is detachably provided with an upper cover (11), and the lower side is provided with a discharge pipe (12), and the discharge pipe (12) is provided with a valve (2).
2. A convenient cleaning of the solder resist ink dispersion device according to claim 1, characterized in that: The outer tube (1) is provided with a plurality of guide strips (13) on the inner wall, the outer wall of the inner tube (4) is provided with a guide groove matched with the guide strips (13), and the upper end of the inner tube (4) is provided with a plurality of handles (16).
3. A convenient cleaning of the solder resist ink dispersion device according to claim 1, characterized in that: The outer tube (1) is provided with a pipe hole on the lower wall for the discharge pipe (5) to slide out.
4. A convenient cleaning of the solder resist ink dispersion device according to claim 1, characterized in that: The support plate (9) is integrally provided with a plurality of L-shaped rods (14) on the side wall, and the other end of the L-shaped rod (14) is provided with a clamping groove which can be inserted into each other on the upper wall of the outer tube (1).
5. A convenient cleaning of the solder resist ink dispersion device according to claim 1, characterized in that: The dispersion blade (7) is connected with a connecting plate (15) near one end of the rotating rod (6), and the connecting plate (15) is fixedly arranged on the rotating rod (6) by screws.
6. A convenient cleaning of the solder resist ink dispersion device according to claim 1, characterized in that: The ultrasonic cavitation device (10) is provided with ultrasonic equipment and a container for temporarily storing ink, and the discharge pipe (12) is communicated with the container.