HPB high-pressure instantaneous wall breaking equipment for fruit pulp processing

Abstract

The utility model discloses HPB high-pressure instantaneous wall breaking equipment for fruit pulp processing, which comprises a wall breaking cylinder, a placing hopper is arranged on the surface of the wall breaking cylinder, a wall breaking mechanism is arranged on the inner wall of the wall breaking cylinder, and a filtering mechanism is arranged below the wall breaking cylinder. And compared with a traditional mechanical grinding mode and an HPB high-pressure wall-breaking technology, the wall-breaking efficiency can be remarkably improved, the problem of non-uniform breaking caused by non-uniform local stress is reduced, the fruit pulp has more nutrient substances, is finer and smoother in taste, and the fruit pulp has the advantages of high quality, good taste and the like. Meanwhile, a filtering mechanism arranged on the wall breaking cylinder cannot effectively intercept impurities with different particle sizes, a filtering net plate can be regularly cleaned, blockage caused by residual materials on the surface of the filtering net plate is avoided, manual intervention is reduced, the shutdown cleaning frequency is reduced, and the production continuity is improved.

Description

TECHNICAL FIELD

[0001] The utility model relates to fruit pulp processing technical field, specifically, relate to a fruit pulp processing's HPB high pressure instantaneous wall breaking device. BACKGROUND

[0002] The high pressure instantaneous wall breaking device is a kind of high-efficiency equipment for processing fruit pulp and other materials, which realizes the instantaneous rupture of cell wall by high pressure technology, thereby effectively releasing the substances in cells, which improves the extraction efficiency while maintaining the original flavor and nutritional components of food, so that the final product has better quality.

[0003] However, the high pressure instantaneous wall breaking device may not guarantee that all cell walls are uniformly broken, resulting in insufficient extraction of part of the material and affecting the quality of the final product, and the filtering structure of the high pressure instantaneous wall breaking device is prone to blockage after long-time filtering, which reduces the filtering efficiency of the filtering structure, and the cleaning process is complicated, frequent shutdown and cleaning are required, which affects the continuity of production.

[0004] For the problems in the related art, no effective solution has been proposed so far. UTILITY MODEL CONTENT

[0005] To overcome the above technical problems existing in the prior art, the utility model provides a HPB high pressure instantaneous wall breaking device for fruit pulp processing.

[0006] Therefore, the utility model adopts the following specific technical solutions:

[0007] A HPB high pressure instantaneous wall breaking device for fruit pulp processing includes a wall breaking cylinder, a placing hopper is arranged on the surface of the wall breaking cylinder, a wall breaking mechanism is arranged on the inner wall of the wall breaking cylinder, the wall breaking mechanism includes a crushing disc arranged on the inner wall of the wall breaking cylinder, a plurality of control valves one are arranged above the wall breaking cylinder, one end of one of the control valves one is connected with an input pipe, one end of the input pipe is connected with a booster pump, the booster pump is installed at the upper position of the wall breaking cylinder, one end of the booster pump is connected with an output pipe, and the other end of the output pipe is connected with another control valve one.

[0008] Further, in order to better filter and clean the processed fruit pulp, a filtering mechanism is arranged below the wall breaking cylinder, the filtering mechanism includes an exhaust valve arranged below the wall breaking cylinder, one end of the exhaust valve is connected with an exhaust pipe, one end of the exhaust pipe penetrates a filter cylinder, a plurality of cleaning grooves are arranged on the surface of the filter cylinder, a plurality of filter screens are fixedly arranged on the inner wall of the filter cylinder near the cleaning grooves, a cleaning plate is arranged on one side of the filter screen, an electric telescopic rod is arranged above the cleaning plate, one end of the electric telescopic rod is fixedly provided with a fixing frame, the fixing frame is fixedly connected with the surface of the filter cylinder, and a liquid discharge pipe penetrates one end of the filter cylinder.

[0009] Further, in order to better collect the cleaned impurities, a collecting rack is fixed below the filter cylinder, and a collecting box is installed on the inner wall of the collecting rack.

[0010] Further, in order to better control the entering cleaning liquid and the discharged gas, an auxiliary pipe one is penetrated through the surface of the wall breaking cylinder, one end of the auxiliary pipe one is provided with a control valve two, one end of the control valve two is penetrated through a filter box, one side of the filter box is penetrated through an auxiliary pipe two, and both ends of the auxiliary pipe two are respectively provided with control valve threes.

[0011] Further, in order to better filter the entering cleaning liquid and the discharged gas, a plurality of filter frames are clamped on one side of the filter box, and the inner wall of the plurality of filter frames is provided with filter screens, activated carbon plates and ceramic filter core plates.

[0012] Further, in order to better improve the tightness of the placing hopper, a sealing cover is hinged to the inner wall of the placing hopper, and a plurality of lock buckles are fixed to one side of the sealing cover and the placing hopper.

[0013] Further, in order to better improve the stability of the wall breaking cylinder during work, a plurality of support columns are fixed to the surface of the wall breaking cylinder, and a support seat is fixed below the support columns.

[0014] The beneficial effects of the present application are as follows:

[0015] (1) The wall breaking mechanism arranged on the wall breaking cylinder can uniformly act on the material in a high-pressure environment, ensures that the cell wall is broken efficiently in a short time, thereby releasing more nutrients in the cells, compared with the traditional mechanical grinding method, the HPB high-pressure wall breaking technology can significantly improve the wall breaking efficiency, reduce the problem of uneven breaking caused by uneven local stress, make the fruit pulp have more nutrients, the fruit pulp is more delicate, and the taste is smoother, and the filter mechanism arranged on the wall breaking cylinder can effectively intercept impurities of different particle sizes, and can regularly clean the filter screen plate to avoid blockage caused by residual materials on the surface of the filter screen plate, reduces manual intervention, reduces the frequency of shutdown cleaning, and improves production continuity.

[0016] (2) The filter frame arranged on the filter box and the filter screen, the activated carbon plate and the ceramic filter core plate arranged on the filter frame can not only filter the conveying cleaning liquid, but also filter and discharge the odor-containing gas in the discharged gas. BRIEF DESCRIPTION OF DRAWINGS

[0017] In order to more clearly illustrate the technical scheme in the embodiments of the present application or the prior art, the drawings needed in the embodiments will be briefly introduced as follows. Obviously, the drawings in the following description are only some embodiments of the present application, and other drawings can be obtained by those skilled in the art without creative labor.

[0018] Figure 1 Fig. 1 is a schematic diagram of a main body structure of a HPB high-pressure instantaneous wall-breaking device for fruit pulp processing according to an embodiment of the present application;

[0019] Figure 2 Fig. 2 is a schematic diagram of a side structure of a HPB high-pressure instantaneous wall-breaking device for fruit pulp processing according to an embodiment of the present application;

[0020] Figure 3 Fig. 3 is a schematic diagram of a wall-breaking mechanism and internal structure of a HPB high-pressure instantaneous wall-breaking device for fruit pulp processing according to an embodiment of the present application;

[0021] Figure 4 Fig. 4 is a schematic diagram of a filtering mechanism structure of a HPB high-pressure instantaneous wall-breaking device for fruit pulp processing according to an embodiment of the present application;

[0022] Figure 5 Fig. 5 is a schematic diagram of an internal structure of a filtering box of a HPB high-pressure instantaneous wall-breaking device for fruit pulp processing according to an embodiment of the present application;

[0023] Figure 6 Fig. 6 is a schematic diagram of an enlarged structure at position a in Fig. 5. Figure 1

[0024] Fig. 7 is a schematic diagram of an enlarged structure at position b in Fig. 5.

[0025] 1, wall-breaking cylinder; 2, placing hopper; 3, wall-breaking mechanism; 301, crushing disc; 302, control valve one; 303, input pipe; 304, booster pump; 305, output pipe; 4, filtering mechanism; 401, discharge valve; 402, discharge pipe; 403, filtering cylinder; 404, filtering screen plate; 405, cleaning plate; 406, electric telescopic rod; 407, fixing frame; 408, liquid discharge pipe; 5, collecting frame; 6, collecting box; 7, auxiliary pipe one; 8, control valve two; 9, filtering box; 10, auxiliary pipe two; 11, control valve three; 12, filtering frame; 13, filtering screen; 14, activated carbon plate; 15, ceramic filter element plate; 16, sealing cover; 17, support column; 18, support seat; 19, lock catch. DETAILED DESCRIPTION

[0026] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the present application.

[0027] Embodiment one:

[0028] As​Figures 1-6 As shown, the HPB high-pressure instantaneous breaking wall equipment for fruit pulp processing according to the embodiment of the utility model, including breaking wall cylinder 1, three support columns 17 are fixed on the surface of breaking wall cylinder 1, support base 18 is fixed below support column 17, placing hopper 2 is arranged on the surface of breaking wall cylinder 1, sealing cover 16 is hinged to the inner wall of placing hopper 2, sealing gasket (not shown in the drawing) is arranged at the joint of sealing cover 16 and placing hopper 2 in actual use, for improving the sealing property, two lock catches 19 are fixed on one side of sealing cover 16 and placing hopper 2;

[0029] Breaking wall mechanism 3 is arranged on the inner wall of breaking wall cylinder 1, and breaking wall mechanism 3 includes breaking disc 301 arranged on the inner wall of breaking wall cylinder 1, two control valves one 302 are arranged above breaking wall cylinder 1, one end of one of control valves one 302 is connected with input pipe 303, one end of input pipe 303 is connected with booster pump 304, booster pump 304 can also be replaced by other devices (diaphragm pump) in actual use, booster pump 304 is prior art and will not be described in detail, booster pump 304 is installed above breaking wall cylinder 1, one end of booster pump 304 is connected with output pipe 305, and one end of output pipe 305 is connected with the other control valve one 302.

[0030] Filtering mechanism 4 is arranged below breaking wall cylinder 1, and filtering mechanism 4 includes discharge valve 401 arranged below breaking wall cylinder 1, one end of discharge valve 401 is connected with discharge pipe 402, one end of discharge pipe 402 penetrates through filter cylinder 403, three cleaning grooves are formed in the surface of filter cylinder 403, three filter screen plates 404 are fixedly arranged on the inner wall of filter cylinder 403 close to the cleaning grooves, the pore sizes of the three filter screen plates 404 are different, and the pore sizes gradually decrease from one end of discharge pipe 402 to the other end, the number and material of filter screen plates 404 can be adjusted according to actual conditions, cleaning plate 405 is in contact with one side of filter screen plates 404, sealing washers (not shown in the drawing) are arranged on the two sides of cleaning plate 405 in actual use, for improving the sealing property of cleaning plate 405, the sealing washers are in contact with the inner walls of cleaning grooves, electric telescopic rod 406 is arranged above cleaning plate 405, electric telescopic rod (406) is electrically connected with pressure sensor (not shown in the drawing) in actual use, pressure sensor is installed on filter cylinder 403 (not shown in the drawing), one end of electric telescopic rod 406 is fixed with fixing frame 407, fixing frame 407 is fixedly connected with the surface of filter cylinder 403, and drain pipe 408 penetrates through one end of filter cylinder 403.

[0031] Embodiment two:

[0032] As Figures 1-6As shown, the HPB high-pressure instantaneous wall breaking equipment for fruit pulp processing according to the embodiment of the utility model, the collecting frame 5 is fixed below the filter cylinder 403, the inner wall of the collecting frame 5 is installed with the collecting box 6, the surface of the wall breaking cylinder 1 is penetrated with the auxiliary pipe one 7, one end of the auxiliary pipe one 7 is provided with the control valve two 8, one end of the control valve two 8 is penetrated with the filter box 9, one side of the filter box 9 is penetrated with the auxiliary pipe two 10, the both ends of the auxiliary pipe two 10 are provided with the control valve three 11 respectively, one end of one of the control valve three 11 is connected with the cleaning pipe in actual use, is used for conveying cleaning fluid, one end of the other control valve three 11 is connected with the exhaust pipe in actual use, is used for the high pressure used in the wall breaking cylinder 1 is assisted to discharge exhaust, one side of the filter box 9 is clamped with three filter frames 12, the inner wall of the three filter frames 12 is provided with the filter screen 13, the activated carbon plate 14 and the ceramic filter core plate 15, the filter screen 13, the activated carbon plate 14 and the ceramic filter core plate 15 can be replaced with other filter materials in actual use;

[0033] The control valve three 11, the control valve two 8, the electric telescopic rod 406, the pressure sensor, the discharge valve 401, the booster pump 304 and the control valve one 302 are electrically connected with a controller and an external power supply in actual use.

[0034] In order to facilitate the understanding of the above technical scheme of the utility model, the working principle or operation mode of the utility model in the actual process is described in detail below.

[0035] As described above, according to the above technical scheme of the utility model, the staff opens the sealing cover 16 through the lock catch 19 during processing, then the material to be processed is put into the wall breaking cylinder 1 through the placing hopper 2, and then the sealing cover 16 is closed and the lock catch 19 is locked after the moving amount is placed, the booster pump 304 injects high-pressure medium such as clean water or inert gas into the wall breaking cylinder 1 through the input pipe 303, at this time, the two control valve one 302 adjusts the medium flow direction, the crushing disc 301 moves up and down, the high-pressure environment can reach tens to hundreds of megapascals in the wall breaking cylinder 1, the crushing disc 301 applies uniform shear force and impact force to the material under the drive of high pressure, instantaneously breaks the fruit pulp cell wall, releases the intracellular nutrients, and at the same time avoids the local overheating or component loss caused by traditional mechanical grinding;

[0036] After the wall breaking is completed, the discharge valve 401 is opened, the material enters the filter cylinder 403 through the discharge pipe 402, the filter cylinder 403 is provided with multiple layers of filter screen plates 404 with different pore sizes arranged from large to small, which successively intercept large-particle impurities such as peel, seeds and tiny suspended matters, the filtered fruit pulp enters the next process through the liquid discharge pipe 408, and the impurities are temporarily stored on the surface of the filter screen plate 404;

[0037] When the filter screen 404 is blocked by impurities and the pressure difference increases, the discharge valve 401 is closed, the pulp flows out, and the electric telescopic rod 406 is started to push the cleaning plate 405 to move along the inner wall of the filter cylinder 403. The cleaning plate 405 scrapes the impurities from the surface of the filter screen 404 and falls into the collection box 6 below through the cleaning groove;

[0038] At the same time, the control valve two 8 and one of the control valve three 11 are opened during discharge, so that the high-pressure gas generated during the breaking process is discharged through the auxiliary pipe one 7 and the auxiliary pipe two 10, and when passing through the filter box 9, the odor is adsorbed by the activated carbon plate 14 and then discharged, avoiding environmental pollution. When cleaning is needed, the control valve two 8 and the other control valve three 11 are opened, the cleaning liquid is injected into the filter box 9 through the auxiliary pipe two 10, and then the cleaning liquid is filtered by the filter frame 12, the filter screen 13 in the filter frame 12, the activated carbon plate 14 and the ceramic filter core plate 15 in the filter box 9, after removing the residual impurities, the clean liquid is returned to the breaking cylinder 1 through the auxiliary pipe one 7 for cleaning. The breaking cylinder 1 is stably fixed by the support column 17 and the support seat 18, reducing the vibration during high-pressure operation.

[0039] The above only describes the preferred embodiments of the present application, and is not intended to limit the present application. Any modification, equivalent replacement, improvement, etc. within the spirit and principles of the present application shall be included in the protection scope of the present application.

Claims

1. A HPB high pressure instant breaking of wall equipment for processing fruit pulp, characterized in that, The application relates to a cell wall breaking device, which comprises a cell wall breaking cylinder (1), the surface of the cell wall breaking cylinder (1) is provided with a placing hopper (2), the inner wall of the cell wall breaking cylinder (1) is provided with a cell wall breaking mechanism (3), the cell wall breaking mechanism (3) comprises a crushing disc (301) arranged on the inner wall of the cell wall breaking cylinder (1), the upper portion of the cell wall breaking cylinder (1) is provided with a plurality of control valves (302), one end of one of the control valves (302) is connected with an input pipe (303), one end of the input pipe (303) is connected with a booster pump (304), the booster pump (304) is arranged on the upper portion of the cell wall breaking cylinder (1), one end of the booster pump (304) is connected with an output pipe (305), and one end of the output pipe (305) is connected with another control valve (302).

2. A fruit pulp processing HPB high pressure transient homogenization equipment according to claim 1, characterized in that, The lower portion of the cell wall breaking cylinder (1) is provided with a filtering mechanism (4), the filtering mechanism (4) comprises an exhaust valve (401) arranged on the lower portion of the cell wall breaking cylinder (1), one end of the exhaust valve (401) is connected with an exhaust pipe (402), one end of the exhaust pipe (402) penetrates through a filtering cylinder (403), the surface of the filtering cylinder (403) is provided with a plurality of cleaning grooves, a plurality of filtering screen plates (404) are fixedly arranged on the inner wall of the filtering cylinder (403) and close to the cleaning grooves, one side of the filtering screen plates (404) is in contact with a cleaning plate (405), the upper portion of the cleaning plate (405) is provided with an electric telescopic rod (406), one end of the electric telescopic rod (406) is fixedly provided with a fixing frame (407), the fixing frame (407) is fixedly connected with the surface of the filtering cylinder (403), and one end of the filtering cylinder (403) penetrates through a liquid discharge pipe (408).

3. A fruit pulp processing HPB high pressure transient homogenization equipment according to claim 2, characterized in that, The lower portion of the filtering cylinder (403) is fixedly provided with a collecting frame (5), and the inner wall of the collecting frame (5) is arranged with a collecting box (6).

4. A fruit pulp processing HPB high pressure transient homogenization equipment according to claim 3, characterized in that, The surface of the cell wall breaking cylinder (1) penetrates through an auxiliary pipe (7), one end of the auxiliary pipe (7) is provided with a control valve (8), one end of the control valve (8) penetrates through a filtering box (9), one side of the filtering box (9) penetrates through an auxiliary pipe (10), and the two ends of the auxiliary pipe (10) are respectively provided with control valves (11).

5. A fruit pulp processing HPB high pressure transient homogenization apparatus as claimed in claim 4, wherein, One side of the filtering box (9) is clamped with a plurality of filtering frames (12), and the inner walls of the filtering frames (12) are arranged with filtering screens (13), activated carbon plates (14) and ceramic filter core plates (15).

6. A fruit pulp processing HPB high pressure transient homogenization apparatus as claimed in claim 5, wherein, The inner wall of the placing hopper (2) is hingedly connected with a sealing cover (16), and a plurality of buckles (19) are fixedly arranged on one side of the sealing cover (16) and the placing hopper (2).

7. A fruit pulp processing HPB high pressure transient homogenization apparatus as claimed in claim 6, wherein, The surface of the cell wall breaking cylinder (1) is fixedly provided with a plurality of supporting columns (17), and the lower portion of each supporting column (17) is fixedly provided with a supporting base (18).

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