Discharging hopper for color sorter

By setting a rope net and a rubber layer inside the feed tube, and using a motor to drive an eccentrically rotating cam shaft to shake the rope net, the problem of material clumping in the color sorter is solved, and the uniform dispersion of materials and the screening effect are improved.

CN224025738UActive Publication Date: 2026-03-24ANHUI LINGFENG SHEET METAL MFG CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-04-14
Publication Date
2026-03-24

AI Technical Summary

Technical Problem

The clumping of materials in color sorters causes inferior or non-target items to pass through screening, reducing the material grade, a problem that is difficult to solve with existing technology.

Method used

A rope net and a rubber layer are installed inside the feed tube. The motor drives the pulley to rotate the cam shaft eccentrically, which generates a shaking motion. The rope net comes into contact with the material to disperse the clumps. Combined with the deformation of the rubber layer and the shaking motion of the rope net, the material is evenly dispersed.

Benefits of technology

This effectively avoids material contamination caused by material clumping, ensuring that the material remains dispersed before entering the color sorter, thus improving the screening effect.

✦ Generated by Eureka AI based on patent content.

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    Figure CN224025738U_ABST
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Abstract

The utility model discloses a discharge hopper for a color sorter, which relates to the field of color sorter equipment and comprises a material guide pipe, rubber layers arranged on the front side and the rear side of the material guide pipe, a rope net arranged between the rubber layers and used for transversely blocking an inner cavity of the material guide pipe, a hard mounting frame arranged on the surfaces of the rubber layers, a convex shaft arranged on the surface of the mounting frame on the front side and a cross beam arranged on the surface of the material guide pipe. The rope net is arranged on the inner side of the material guide pipe, materials can make contact with a plurality of rubber ropes which are crisscrossed when passing through the material guide pipe, and clustered materials can be naturally scattered when making contact with the rubber ropes in the falling moving process; and meanwhile, a motor drives a belt wheel to drive a convex shaft to eccentrically rotate, shaking generated during eccentric rotation and shaking of a rubber layer drive a rope net to shake, and when a shaking rubber rope makes contact with the caked materials, the materials are more easily crushed.
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Description

TECHNICAL FIELD

[0001] The utility model relates to a color sorter equipment field especially relates to a discharge hopper for color sorter. BACKGROUND

[0002] In order to ensure the uniform supply of internal material during the use of the color sorter, the material is usually selected to be put into a buffer device first, and then uniformly put into the color sorter by the buffer device along the discharge hopper.

[0003] However, after the material is transported, stored and prepared, it is difficult to meet the use requirements of the color sorter. For example, grains, beans and plastic particles may form clumps. If these clumped materials directly enter the color sorter, they may carry inferior or non-target products through the color sorter, resulting in a decrease in the material grade screened by the color sorter. SUMMARY

[0004] The utility model discloses a discharge hopper for color sorter, solves the problem of clumping of materials directly put into the color sorter, and avoids the pollution of materials caused by clumped materials carrying inferior or non-target products through screening in the later processing.

[0005] In order to solve the problems in the prior art, the technical scheme of the utility model is as follows: a discharge hopper for color sorter, comprising a guide pipe, rubber layers are arranged on the front and rear sides of the guide pipe, a rope net is arranged between the rubber layers to horizontally block the inner cavity of the guide pipe, a hard mounting bracket is arranged on the surface of the rubber layer, a convex shaft is arranged on the surface of the front mounting bracket, a crossbeam is arranged on the surface of the guide pipe, a belt pulley is rotatably connected to the surface of the crossbeam, the belt pulley is eccentrically connected to the convex shaft, and a motor is connected to the belt pulley through a belt.

[0006] Further, the rope net is vertically distributed in multiple layers, and the mesh holes of adjacent rope nets are staggered, thereby increasing the contact surface between the material and the rope net.

[0007] Further, the convex shaft on the surface of the mounting bracket has multiple convex shafts, the multiple convex shafts are linearly distributed along the surface of the mounting bracket, the belt pulleys connected to the multiple convex shafts are synchronously connected to the motor through a belt, and when the motor is started, the multiple convex shafts can be driven to eccentrically swing through the belt pulleys.

[0008] Further, a circular hard rubber ball seat is adhered to the surface of the rubber layer, and the rope net is connected to the rubber layer through the ball seat, thereby ensuring the stability of the connection of the rope net.

[0009] Further, extension ears are arranged on both sides of the rear mounting bracket, a screw thread penetrates through the extension ears and abuts against the surface of the guide pipe, the mounting bracket can be moved away from the guide pipe by rotating the screw, the mounting bracket can stretch the rubber layer, and the tension of the rope net between the rubber layers can be changed.

[0010] Further, the periphery of the mounting frame is spaced apart from the material guide pipe, and the spacing is greater than the eccentric distance of the convex shaft, so that the mounting frame does not collide with the material guide pipe when the mounting frame shakes under the action of the convex shaft.

[0011] Further, the coverage area of the mounting frame is greater than the area of the rope net covering rubber layer, so that each rope net is within the influence range of the mounting frame.

[0012] Compared with the prior art, the utility model has the following advantages:

[0013] 1. By arranging the rope net inside the material guide pipe, the material contacts the crisscrossed rubber ropes when passing through the material guide pipe, the rope net blocks and screens the material, if there is a lump in the material, the lump is naturally broken when contacting the rubber ropes during the falling movement, and the dispersed material leaves downward through the mesh, so that the material entering the color sorter through the material guide pipe is in a dispersed state.

[0014] 2. The motor drives the belt to rotate the belt pulley, so that the belt pulley drives the convex shaft to eccentrically rotate, the shaking generated during the eccentric rotation is transmitted to the rubber layer through the mounting frame, the rubber layer drives the rope net to shake when shaking, the activity range of the rope net inside the material guide pipe changes, and the shaking rubber ropes are more likely to break the lumps when contacting the lumps. BRIEF DESCRIPTION OF DRAWINGS

[0015] Figure 1 It is a whole structure schematic view of the utility model.

[0016] Figure 2 It is a rope net structure schematic view of the utility model.

[0017] Figure 3 It is a mounting frame connection structure enlarged schematic view of the utility model.

[0018] Figure 4 It is a mounting frame extension ear structure schematic view of the utility model.

[0019] The drawings show that: 1, the material guide pipe; 2, rubber layer; 3, rope net; 4, mounting frame; 5, convex shaft; 6, crossbeam; 7, belt pulley; 8, motor. DETAILED DESCRIPTION

[0020] The technical scheme in the embodiments of the utility model will be described clearly and completely in combination with the drawings in the embodiments of the utility model, obviously, the described embodiments are only part of the embodiments of the utility model, not all the embodiments.

[0021] As Figures 1-4As shown, a kind of color sorter with discharge hopper, including guide pipe 1 guide pipe 1 front and rear sides are provided with rubber layer 2, rubber layer 2 between being provided with the rope net 3 of horizontal barrier guide pipe 1 inner chamber, rope net 3 vertically distributed has multiple layers, the mesh of adjacent rope net 3 is staggered arrangement, to increase the contact surface of material and rope net 3, rubber layer 2 surface is adhered with circular hard rubber ball seat, rope net 3 is connected with rubber layer 2 by ball seat, ensure that the connection of rope net 3 is stable, rubber layer 2 surface is provided with hard mounting bracket 4;

[0022] The rear mounting bracket 4 both sides are provided with extension ear, screw thread penetrates extension ear and is in contact with the surface of guide pipe 1, can be moved mounting bracket 4 away from guide pipe 1 by rotating screw, so that mounting bracket stretches rubber layer 2 to change the tension of rope net 3 between rubber layer 2, the coverage area of mounting bracket 4 is greater than the area of rope net 3 covering rubber layer 2, ensure that each rope net 3 is within the influence range of mounting bracket 4, the surface of front mounting bracket 4 is provided with convex shaft 5, the periphery of mounting bracket 4 and guide pipe 1 are left with spacing, the eccentric distance of spacing is greater than convex shaft 5, ensure that mounting bracket 4 does not collide between guide pipe 1 when wobble under the action of convex shaft 5;

[0023] The surface of guide pipe 1 is provided with crossbeam 6, crossbeam 6 surface is rotatably connected with belt pulley 7, belt pulley 7 is eccentrically rotatably connected with convex shaft 5, belt pulley 7 is connected with motor 8 through belt, the convex shaft 5 of mounting bracket 4 surface has multiple, multiple convex shaft 5 is linearly distributed along the surface of mounting bracket 4, the belt pulley 7 connected with multiple convex shaft 5 is synchronously connected with motor 8 through belt, ensure that when motor 8 starts, multiple convex shaft 5 can be driven simultaneously by belt pulley 7 to eccentric wobble.

[0024] Working principle explanation: first, in use, material is along guide pipe 1 and is input, material collides and contacts with rope net 3 in the process of moving downward, while motor 8 drives belt pulley 7 to rotate through belt, belt pulley 7 drives mounting bracket 4 to wobble through convex shaft 5 in the process of rotating, mounting bracket 4 is deformed when wobble, and the rope net 3 between rubber layer 2 begins to wobble when rubber layer 2 is deformed, wobble rope net 3 makes material more easily contact with it, and the wobble of rope net 3 can also cause active collision and hit to material, optimize the effect of loose material;

[0025] And in the process of using, can be moved mounting bracket 4 outward or inward by rotating the screw bolt on the surface of mounting bracket 4, to change the tension of rope net 3 between rubber layer 2.

[0026] Although the embodiments of the present application have been shown and described, it can be understood by those skilled in the art that various changes, modifications, replacements and modifications can be made to these embodiments without departing from the principles and spirits of the present application, the scope of the present application is defined by the appended claims and their equivalents.

Claims

1. A discharge hopper for a color sorter, comprising a guide pipe (1), characterized in that: The guide tube (1) is provided with rubber layers (2) on both the front and rear sides. A rope net (3) is provided between the rubber layers (2) to block the inner cavity of the guide tube (1). A rigid mounting bracket (4) is provided on the surface of the rubber layer (2). A convex shaft (5) is provided on the surface of the front mounting bracket (4). A crossbeam (6) is provided on the surface of the guide tube (1). A pulley (7) is rotatably connected to the surface of the crossbeam (6). The pulley (7) is eccentrically rotatably connected to the convex shaft (5). A motor (8) is connected to the pulley (7) via a belt.

2. The discharge hopper for a color sorter according to claim 1, characterized in that: The rope net (3) has multiple layers vertically distributed, and the mesh openings of adjacent rope nets (3) are staggered.

3. The discharge hopper for a color sorter according to claim 1, characterized in that: The mounting bracket (4) has multiple convex shafts (5) on its surface. The multiple convex shafts (5) are linearly distributed along the surface of the mounting bracket (4). The pulleys (7) connected to the multiple convex shafts (5) are synchronously connected to the motor (8) via belts.

4. The discharge hopper for a color sorter according to claim 1, characterized in that: The surface of the rubber layer (2) is adhered with a circular hard rubber ball seat, and the rope net (3) is connected to the rubber layer (2) through the ball seat.

5. The discharge hopper for a color sorter according to claim 3, characterized in that: The rear mounting bracket (4) has extension ears on both sides, and the screw thread passes through the extension ears and abuts against the surface of the guide tube (1).

6. The discharge hopper for a color sorter according to claim 5, characterized in that: There is a gap between the mounting bracket (4) and the guide tube (1), and the gap is greater than the eccentric distance of the convex shaft (5).

7. The discharge hopper for a color sorter according to claim 6, characterized in that: The coverage area of ​​the mounting bracket (4) is greater than the area of ​​the rope net (3) covering the rubber layer (2).