Code scanning deoiling machine

Abstract

The utility model discloses a code scanning deoiling machine which comprises a machine frame, a feeding mechanism, a code scanning mechanism, a carrying mechanism, an input judging mechanism and a dust-free cloth system, the feeding mechanism comprises a feeding support, an operation support and a discharging support, and the operation support is located between the feeding support and the discharging support; the feeding mechanism is arranged on the feeding support and used for conveying materials subjected to code scanning. The code scanning mechanism is arranged on the operation support, the code scanning mechanism comprises a code scanner, and the code scanner has a stop action and is used for conducting code scanning recognition on materials conveyed by the feeding mechanism; compared with manual code scanning, the code scanning deoiling machine provided by the utility model has the beneficial effects that compared with manual code scanning, the code scanning deoiling machine provided by the utility model has obvious manpower-saving benefits; equipment transformation is simple, cost is low, benefits are obvious, and only a code scanner, a code scanner fixing frame and a code scanning NG product conveying line need to be additionally arranged on automation equipment in the next process; and bad risks of products can be reduced.

Description

TECHNICAL FIELD

[0001] The utility model relates to deoiling technical field, concretely relates to a code scanning deoiling machine. BACKGROUND

[0002] Electric FGAR (Front Glass Anti Relection) - rest 14 hours - code scanning - deoiling (white mist wiper automatic deoiling equipment), the prior art adopts manual mode, and the product (glass) that rests 14 hours is scanned (two-dimensional code) with handheld code scanner 31 one by one, specific operation: the product that rests 14 hours is transported to the code scanning area and is manually scanned, confirms whether the product rest time reaches 14 hours, and the operator uses the code scanner of Kangnaishi 210 and manually scans the product in the material box, every product has a corresponding product information (two-dimensional code), and the handheld code scanner 31 is scanned to every product, and the product information is manually entered into the MES system, and the MES system judges the product rest time, and the product that reaches 14 hours is sent to the next process and is deoiled, and the product that does not reach 14 hours is stored in the product rest area. SUMMARY

[0003] Therefore, it is necessary to propose a code scanning deoiling machine for the problems of manual handheld code scanning, wasting manpower and the risk of operators contacting glass.

[0004] To achieve the above object, the utility model adopts the following technical scheme:

[0005] A code scanning deoiling machine, characterized by comprising:

[0006] A rack comprising a feeding support, an operating support and a discharging support, wherein the operating support is located between the feeding support and the discharging support;

[0007] A feeding mechanism arranged on the feeding support and used for conveying materials to be scanned;

[0008] A code scanning mechanism arranged on the operating support, wherein the code scanning mechanism comprises a code scanner, and the code scanner has a stopping action for scanning and identifying the materials conveyed by the feeding mechanism;

[0009] A carrying mechanism arranged on the operating support and used for carrying the materials conveyed by the feeding mechanism to the top of the code scanning mechanism and moving the scanned products away from the top of the code scanning mechanism, wherein the carrying mechanism has a stopping action during the scanning;

[0010] An inputting and judging mechanism arranged on a fixing frame and used for detecting whether the materials are successfully scanned;

[0011] A dust-free cloth system is arranged on the operation support and is used for degreasing the material with a successful code scanning.

[0012] In some embodiments, a discharging mechanism is arranged on the material layer and is used for recycling the material, recycling the material with a successful code scanning to a first position, and recycling the material with a failed code scanning to a second position.

[0013] In some embodiments, the discharging mechanism is an OK / NG conveying line and is used for moving the product to different positions.

[0014] In some embodiments, the residence time of the conveying mechanism is 1S.

[0015] In some embodiments, the code scanner has a high-frequency photographing mode, and the frequency is 45 times per second.

[0016] In some embodiments, an alarm device is further included, and the alarm device is arranged beside the code scanning mechanism and is used for prompting the product with an unqualified soaking time.

[0017] In some embodiments, the input judgment mechanism is an MES system.

[0018] In some embodiments, the code scanning mechanism and the input judgment mechanism are electrically connected.

[0019] In some embodiments, the conveying mechanism includes a feeding manipulator and a tray manipulator.

[0020] In some embodiments, the dust-free cloth system includes a lower dust-free cloth system.

[0021] The utility model discloses a kind of code scanning degreasing machines, by adding code scanning equipment, compared with manual code scanning has obvious manpower saving benefit;Equipment modification is simple, cost is lower, obvious, cooperate with process automation equipment can reduce product's risk of unqualified. BRIEF DESCRIPTION OF DRAWINGS

[0022] Among them:

[0023] Figure 1 It is a kind of code scanning degreasing machine whole machine three-dimensional structure schematic diagram described in the utility model embodiment;

[0024] Figure 2 It is a kind of code scanning degreasing machine whole machine feeding mechanism three-dimensional structure schematic diagram described in the utility model embodiment;

[0025] Figure 3 It is a kind of code scanning degreasing machine code scanner 31 installation schematic diagram described in the utility model embodiment;

[0026] Figure 4It is another three-dimensional structure schematic view of the whole machine of the code scanning and oil removing machine;

[0027] Figure 5 It is a top view of the code scanning and oil removing machine;

[0028] Figure 6 It is a three-dimensional structure schematic view of the code scanner 31 of the code scanning and oil removing machine;

[0029] Figure 7 It is an operation flow chart of the code scanner 31 of the code scanning and oil removing machine,

[0030] Figure 8 It is an operation flow chart of the code scanning and oil removing machine.

[0031] The marks in the drawings are described as follows:

[0032] 1, rack; 11, feeding support; 12, operation support; 13, discharging support; 14, first conveying belt; 15, tray manipulator; 16, second conveying belt; 2, feeding mechanism; 21, feeding module; 22, feeding module; 221, material manipulator; 222, vertical moving assembly; 223, horizontal moving assembly; 224, material cylinder; 225, horizontal moving assembly; 23, tray module; 3, code scanning mechanism; 31, code scanner; 4, carrying mechanism; 41, tray backflow line; 42, A wiping channel; 43, B wiping channel 43; 5, input determination mechanism; 6, oil removing mechanism; 7, discharging mechanism; 71, discharging module. DETAILED DESCRIPTION

[0033] In order to facilitate understanding of the present application, the present application will be described in more detail below in combination with the drawings and specific embodiments. It should be noted that when an element is described as being "connected" to another element, it can be directly on the other element, or one or more intervening elements can be present therebetween. The terms "upper", "lower", "left", "right", "upper end", "lower end", "top" and "bottom" and the like used in the specification indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present application and simplifying the description, and therefore cannot be understood as indicating or implying that the devices or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as limiting the present application. In addition, the terms "first", "second", etc. are only for the purpose of description, and cannot be understood as indicating or implying relative importance.

[0034] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which the present application belongs. The terminology used in the description of the present application herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the present application.

[0035] To solve the problems in the prior art, the present application provides a code scanning and oil removing machine. Figures 1 to 7 The code scanning and oil removing machine is described in detail.

[0036] Please refer to Figure 1 、 Figure 2 、 Figure 3 and Figure 4 , Figure 1 is a schematic diagram of the overall structure of the code scanning and oil removing machine according to an embodiment of the present application; Figure 2 is a schematic diagram of the overall structure of the feeding mechanism of the code scanning and oil removing machine according to an embodiment of the present application; Figure 3 is a schematic diagram of the installation of the code scanner 31 of the code scanning and oil removing machine according to an embodiment of the present application; Figure 4 is another schematic diagram of the overall structure of the code scanning and oil removing machine according to an embodiment of the present application.

[0037] A code scanning and oil removing machine comprises:

[0038] A rack 1 comprises a feeding support 11, an operating support 12 and a discharging support 13, wherein the operating support 12 is located between the feeding support 11 and the discharging support 13;

[0039] A feeding mechanism 2 is arranged on the feeding support 11 and is used for conveying materials to be scanned;

[0040] A code scanning mechanism 3 is arranged on the operating support 12 and comprises a code scanner 31, wherein the code scanner 31 has a stopping action and is used for scanning and identifying the materials conveyed by the feeding mechanism 2;

[0041] A carrying mechanism 4 is arranged on the operating support 12 and is used for carrying the materials conveyed by the feeding mechanism 2 to the position directly above the code scanning mechanism 3 and moving the scanned products away from the position directly above the code scanning mechanism 3, wherein the carrying mechanism has a stopping action during the scanning;

[0042] An inputting and judging mechanism 5 is arranged on a fixing frame and is used for detecting whether the materials are successfully scanned;

[0043] An oil removing mechanism 6 is arranged on the operating support 12 and is used for removing oil from the successfully scanned materials.

[0044] Specifically, the rack 1 is divided into three parts of an upper material loading support 11, an operation support 12 and a lower material loading support 13. The upper material loading support 11 is composed of a frame and divided into two layers. The lower layer is provided with a first conveying belt 14. An operator puts a product material box into the first conveying belt 14. The first conveying belt 14 conveys the material box into the frame. A material tray mechanical hand 15 clamps the material box and moves it upward to the upper layer of the frame. A material mechanical hand 221 clamps the product and moves it to a second conveying belt 16. The second conveying belt 16 conveys the product above a code scanner 31. The code scanner 31 scans the two-dimensional code at the bottom of the material. If the scanning is successful, the product is conveyed back for collection. If the scanning fails, the product is collected.

[0045] Operation flow: The operator sends the product to be deoiled to the upper material loading station. The mechanical hand grabs the product and moves it above the code scanner 31. The code scanner 31 takes high-frequency photos of the product. The product standing information is transmitted to the MES system. The MES system can automatically determine whether the product standing time reaches 14 hours. The product determined to be OK will continue to run to the next deoiling station. The product determined to be NG will be transported to the NG conveying line and automatically alarm the operator to take away the NG product. The same conveying device is used to transport the OK / NG products, only the positions are different. NG means "No Good" in production, which represents defective products.

[0046] Specifically, the rack 1 is a frame structure and divided into two layers. The lower layer is used for manually placing materials. The upper layer is used for operating the materials. The lower layer is provided with a first conveying belt 14.

[0047] The upper material loading mechanism 2 includes an upper material loading module 21, a material feeding module 22 and a material tray module 23. The upper material loading module 21 is installed on the side of the rack 1 and can move in the vertical direction. The material feeding module 22 is installed on the upper part of the rack 1. The material tray module 23 is installed on the upper part of the rack 1 and located beside the material feeding module 22. The material feeding module 22 includes a material mechanical hand 221, a vertical moving assembly 222, a horizontal moving assembly 223 and a material motor 224. The mechanical hand is installed on the output end of the vertical moving assembly 222. The vertical moving assembly 222 is installed on the output end of the horizontal moving assembly 225. The horizontal moving assembly 225 is installed on the output end of the horizontal moving assembly 223. The vertical moving assembly is provided with a motor. The motor is used to drive the mechanical hand to move in the vertical direction.

[0048] The code scanning mechanism 3 includes a code scanner 31 and a code scanning support 32. The code scanner 31 is installed on the code scanning support 32. The code scanning support 32 is installed on the rack 1. The code scanner 31 can scan multiple times per second, preferably 45 times per second. The code scanning machine model is DataMan 280 series fixed code reader.

[0049] The conveying mechanism 4 comprises a tray backflow line 41, an A wiping channel 42, a B wiping channel 43 and a code scanning channel, and the tray backflow line 41, the A wiping channel and the B wiping channel 43 move in the same direction in the transverse direction, and the direction of the code scanning channel is opposite to the three directions.

[0050] The input mechanism is an MES system, which can automatically determine whether the product standing time reaches 14 hours, the product determined to be OK will continue to run to the next oil removal station, and the product determined to be NG will be conveyed to the NG conveying line.

[0051] The oil removal mechanism is arranged on the rack 1.

[0052] The worker places the material box on the first conveying belt 14, the first conveying belt 14 conveys the material in the front-rear direction, the worker places 60 material boxes at a time, the first conveying belt 14 sends the material box to the middle of the operation layer, the material box is clamped by the feeding module 21 and conveyed upward from the material layer to the operation layer, the manipulator places the material above the code scanner 31, stays for a certain time, for example, one second, so that the code scanner 31 has enough time to scan the code, the qualified product is conveyed to the oil removal platform for oil removal, and the unqualified product is conveyed to the conveying line and an alarm is given to inform the card operator to take away the unqualified product.

[0053] Please refer to Figure 5 , Figure 5 It is a plan view of the code scanning and oil removal machine.

[0054] In some embodiments, the feeding mechanism 7 is arranged on the material layer and is used for recycling the material, recycling the material scanned successfully to the first position and recycling the material scanned unsuccessfully to the second position.

[0055] Specifically, the feeding mechanism 7 is similar to the feeding mechanism 2, and the feeding mechanism 7 comprises a feeding module 71, the feeding module 71 conveys the tray conveyed by the tray backflow line 41 from the operation layer to the material layer, and the qualified product is placed in the first position and the unqualified product is placed in the second position.

[0056] Wherein, the arrow 41 is the tray backflow line 41, the arrow 42 is the A wiping channel, the arrow 43 is the B wiping channel 43, and the arrow C direction is the code scanning NG line.

[0057] In some embodiments, the feeding mechanism 7 is an OK / NG conveying line, which is used for conveying the product to different positions.

[0058] Specifically, the feeding mechanism 7 is used for conveying the material scanned to different positions and conveying the material scanned unsuccessfully to the feeding support 13.

[0059] The product needs to be electrically FGAR-rested for 14 hours before scanning the code. The purpose of scanning the code of the product is to obtain the information of the product and enter the information of the product into the MES system. The MES system will determine the resting time of the product. If the product has been rested for 14 hours, the product is an 'OK' product and is sent to the next process for oil removal. If the product has not been rested for 14 hours, the product is an 'NG' product, and the blanking mechanism 7 includes an OK conveying line and an NG conveying line, and the qualified product or unqualified product is conveyed to different positions correspondingly.

[0060] Please refer to Figure 6 , Figure 6 is a scanning code oil removal machine scanning code device 31 three-dimensional structure schematic diagram of the utility model embodiment;

[0061] In some embodiments, the dwell time of the conveying mechanism 4 is 1S.

[0062] Specifically, the equipment characteristics of the scanning code device 31 include: an integrated device, 24V or POE power supply; a USB-C port for convenient connection and display; a built-in indicator light / buzzer to provide feedback for operators; advanced decoding algorithms and technologies to optimize performance; a multi-core processor to realize fast acquisition and decoding; a 1.6MP sensor to realize greater field of view and depth of field coverage. The scanning code device 31 has a transparent or polarized front cover, a straight cylinder and a right angle configuration, a compact shape, saves space, an integrated device, 24V or PoE power supply, advanced decoding algorithms and technologies to optimize performance, a U58-C port for convenient connection and display, a multi-core processor to realize fast acquisition and decoding.

[0063] In some embodiments, the scanning code device 31 has a high-frequency photographing mode, which can realize 45 times / second photographing.

[0064] Specifically, the benefits of the high-frequency photographing mode are that it can capture the details of high-speed moving objects, slow down the fast-moving objects, and clearly show the movement process. The scanning code device 31 determines whether the product resting time reaches 14 hours through the high-frequency photographing mode. Each product has a corresponding information, and 45 times per second of photographing can avoid detection failure and ensure detection quality.

[0065] In some embodiments, an alarm device is further included for prompting products that do not meet the soaking time.

[0066] Specifically, after the mechanical hand automatically runs to grab and place the product above the scanning code device 31 to complete scanning, the qualified product is sent to the oil removal platform for oil removal, and the unqualified product is conveyed to the NG line and an alarm is given to notify the operator to take away the NG product. The alarm mode includes setting a warning light or a sound device.

[0067] In some embodiments, the input determination mechanism 5 is an MES system.

[0068] Specifically, the automatic code scanning is connected and communicated by the automatic running program and the code scanner 31 software, the code scanning software selects the debugging software of KONICA MINOLTA, the code scanner 31 software analyzes and judges the information of the product two-dimensional code and uploads to the MES system (Manufacturing Execution System, manufacturing execution system), and synchronously provides the OK / NG judgment result to the automatic program of the oil removal machine, that is, the white mist wiping machine, the product conveying mechanism continues to convey the OK product to the oil removal mechanism 6, and the NG product is conveyed to the NG conveying line and alarms the operator to take away the product.

[0069] In some embodiments, the code scanning mechanism 3 and the input judgment mechanism 5 are electrically connected.

[0070] Specifically, the code scanning mechanism 3 sends the scanning result to the input judgment mechanism 5 for recording.

[0071] In some embodiments, the conveying mechanism includes a feeding manipulator and a tray manipulator 15.

[0072] When the material is placed in the tray by manual, the tray manipulator moves the tray upward, the material manipulator clamps and places the material under the code scanner for scanning, and the tray manipulator transports the empty tray to the discharging structure.

[0073] In some embodiments, the oil removal mechanism 6 is a dust-free cloth system, and the dust-free cloth system includes a lower dust-free cloth system.

[0074] Specifically, the dust-free cloth system is used for wiping the product, and wiping the product with successful scanning to remove oil stains when the scanning is completed.

[0075] Please refer to Figure 7 , Figure 7 is a code scanning and oil removal machine operation flowchart according to the embodiment of the utility model;

[0076] The product is placed in the tray by manual feeding, the feeding machine takes, shifts, sucks and transports, scans the code, the unqualified product is sent to the unqualified product recycling line, the qualified product is adjusted and transported, A position sprays alcohol, A position wipes, A position transports, A position wipes, A position transports, the product is adjusted and transported, and the feeding machine takes, shifts, sucks and transports.

[0077] The whole operation process of the device is as follows: the product should be placed for 14 hours before operation, transported to the code scanning area for automatic code scanning, and the product is confirmed whether the standing time reaches 14 hours.

[0078] The artificial material tray is loaded, 2, the mechanical hand grabs the product and moves to the scanning code device 31 above and stays for 1 second, 3, the scanning code device 31 scans the product and judges whether the product is qualified, 4, the unqualified product continues to be transported to the oil removal platform to remove oil; the unqualified product is carried to the unqualified product conveying line, and an alarm is automatically notified to the operator to take away the unqualified product. Wherein, the OK / NG product carrying is carried out by the same carrying device, and only the carrying position is different.

[0079] Please refer to Figure 8 , Figure 8 It is the operation flow chart of the scanning code oil removal machine.

[0080] The artificial material tray is loaded, 2, the mechanical hand grabs the product and moves to the scanning code device 31 above and stays for 1 second, 3, the scanning code device 31 scans the product and judges whether the product is qualified, 4, the unqualified product continues to be transported to the oil removal platform to remove oil; the unqualified product is carried to the unqualified product conveying line, and an alarm is automatically notified to the operator to take away the unqualified product. Wherein, the OK / NG product carrying is carried out by the same carrying device, and only the carrying position is different.

[0081] The device has the beneficial effects that 1, the manpower is obviously saved, 2, the equipment is simple to transform, the cost is low, the benefit is obvious, only the scanning code device 31, the scanning code device 31 fixed frame and the scanning NG product conveying line need to be installed in the next automatic equipment; the product risk can be reduced.

[0082] The artificial material tray is loaded, 2, the mechanical hand grabs the product and moves to the scanning code device 31 above and stays for 1 second, 3, the scanning code device 31 scans the product and judges whether the product is qualified, 4, the unqualified product continues to be transported to the oil removal platform to remove oil; the unqualified product is carried to the unqualified product conveying line, and an alarm is automatically notified to the operator to take away the unqualified product. Wherein, the OK / NG product carrying is carried out by the same carrying device, and only the carrying position is different.

[0083] The above examples are only used to illustrate the technical solutions of the utility model, and not to limit them; under the idea of the utility model, the technical features in the above examples or different examples can also be combined, the steps can be implemented in any order, and there are many other changes of different aspects of the utility model as described above, for the sake of simplicity, they are not provided in details; although the utility model has been described in detail with reference to the foregoing examples, those skilled in the art should understand that: the technical solutions recorded in the foregoing examples can still be modified, or some technical features can be replaced; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the scope of the technical solutions of the embodiments of the utility model.

Claims

1. A code scanning de-oiling machine characterized by, The application relates to a scanning code machine, which comprises the following parts: a rack, including an upper material supporting frame, an operation supporting frame and a lower material supporting frame, wherein the operation supporting frame is located between the upper material supporting frame and the lower material supporting frame; a material feeding mechanism arranged on the upper material supporting frame and used for conveying materials to be scanned; a scanning code mechanism arranged on the operation supporting frame, wherein the scanning code mechanism comprises a scanning code device and is used for scanning and identifying the materials conveyed by the material feeding mechanism; a carrying mechanism arranged on the operation supporting frame, which is used for carrying the materials conveyed by the material feeding mechanism to the top of the scanning code mechanism and moving the scanned products away from the top of the scanning code mechanism, wherein the carrying mechanism has a stop action during scanning; an input judging mechanism arranged on a fixing frame and used for detecting whether the materials are successfully scanned; a dust-free cloth system arranged on the operation supporting frame and used for removing oil from the successfully scanned materials.

2. The code scanning deoiling machine according to claim 1, characterized in that, The scanning code machine further comprises a material discharging mechanism arranged on a material layer and used for recycling the materials, wherein the successfully scanned materials are recycled to a first position and the unsuccessfully scanned materials are recycled to a second position.

3. The code scanning de-oiling machine according to claim 2, characterized in that, The material discharging mechanism is an OK / NG conveying line used for carrying the products to different positions.

4. The code scanning de-oiling machine of claim 1, wherein, The stop time of the carrying mechanism is 1s.

5. The code scanning de-oiling machine of claim 1, wherein, The scanning code device has a high-frequency photographing mode with a frequency of 45 times per second.

6. The code scanning de-oiling machine of claim 1, wherein, The scanning code machine further comprises an alarm device arranged on the side of the scanning code mechanism and used for prompting the products with substandard soaking time.

7. The code scanning de-oiling machine of claim 1, wherein, The input judging mechanism is an MES system.

8. The code scanning de-oiling machine of claim 1, wherein, The scanning code mechanism and the input judging mechanism are electrically connected.

9. The code scanning de-oiling machine of claim 1, wherein, The carrying mechanism comprises a material feeding manipulator and a tray manipulator.

10. The code scanning de-oiling machine of claim 1, wherein, The dust-free cloth system comprises a lower dust-free cloth system.

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