Full-automatic multi-angle X-ray high-speed detection device

Abstract

The utility model relates to the technical field of X-ray detection, and discloses a full-automatic multi-angle X-ray high-speed detection device which comprises a feeding mechanism, a feeding logistics line, a detection mechanism, a discharging logistics line, an NG sorting mechanism and an OK discharging mechanism. According to the full-automatic multi-angle X-ray high-speed detection device, through cooperative operation of all the parts, multi-angle online detection of materials is achieved, the detection precision and efficiency are guaranteed, manual intervention is not needed in the whole process, the automation degree is high, data are fed back in real time, system intelligent judgment is achieved, the quality of discharged materials is guaranteed, the requirement for efficient full detection is met, and the detection efficiency is improved. And the labor cost is greatly reduced, and the multi-angle high-speed automation requirement in the industry is met.

Description

TECHNICAL FIELD

[0001] The utility model relates to X -ray detection technical field especially relates to a full -automatic multi -angle X -ray high speed detection device. BACKGROUND

[0002] At present, the industry involves multi -angle detection basically adopts offline detection mode, and there are following disadvantages: 1) inefficiency: manual feeding and discharging are needed, and the equipment is reset, and single material detection cycle is long, and the production line needs to be stopped to cooperate detection, and the comprehensive efficiency is influenced;2) higher cost: multi -angle detection requires high equipment cost and labor cost;3) quality loophole: NG detection needs manual sorting, and manual recheck response delay, and defective piece can not be found in time;4) data fault: detection parameters depend on the experience setting of worker, and there is no digital calibration record, and quality data exist lag, and real -time process adjustment cannot be supported. UTILITY MODEL CONTENT

[0003] The utility model aims at providing a full -automatic multi -angle X -ray high speed detection device, solves the disadvantages of existing offline detection mode, satisfies the demand of multi -angle high speed detection of industry.

[0004] In order to achieve the above -mentioned purpose, the utility model adopts the following technical scheme:

[0005] A full -automatic multi -angle X -ray high speed detection device, including feeding mechanism, feeding logistics line, detection mechanism, discharging logistics line, NG sorting mechanism and OK discharging mechanism, wherein:

[0006] The feeding mechanism is used for buffering material and conveying the material to the feeding logistics line one by one;

[0007] The feeding logistics line is used for receiving the material sent by the feeding mechanism and conveying the material to the detection mechanism in order;

[0008] The detection mechanism includes a first detection module and a second detection module, the first detection module is used for Y -positive and negative inclination detection to the material, and the second detection module is used for X -positive and negative inclination detection to the material;

[0009] The discharging logistics line is used for conveying the material after detection to the sorting station and the discharging station;

[0010] The NG sorting mechanism is arranged at the sorting station, and the NG sorting mechanism is used for moving the unqualified material away from the discharging logistics line;

[0011] The OK discharging mechanism is arranged at the discharging station, and the OK discharging mechanism is used for moving the qualified material remaining on the discharging logistics line away from the discharging logistics line.

[0012] As an optional solution, the testing mechanism also includes a testing conveyor belt that transports materials from the loading logistics line to the unloading logistics line, with the first testing module and the second testing module respectively positioned on the conveying path of the testing conveyor belt.

[0013] As an optional solution, the first detection module includes a first XY motion module located above the detection conveyor belt and a second XY motion module located below the detection conveyor belt. The output end of the first XY motion module is provided with a first X-ray source, and the output end of the second XY motion module is provided with a first arc-shaped track arranged perpendicular to the X-direction. A first detector is slidably arranged on the first arc-shaped track.

[0014] As an optional solution, the second detection module includes a third XY motion module located above the detection conveyor belt and a fourth XY motion module located below the detection conveyor belt. The output end of the third XY motion module is provided with a second X-ray source, and the output end of the fourth XY motion module is provided with a second arc-shaped track arranged perpendicular to the Y direction. A second detector is slidably mounted on the second arc-shaped track.

[0015] As an optional solution, the feeding mechanism includes a lifting buffer bin, a first suction module, and a first lifting and traversing module. The lifting buffer bin is used to stack materials and lift the top material to a set height. The first suction module is located at the output end of the first lifting and traversing module and is used to drive the first suction module to suction materials at a set height and transfer the materials to the feeding logistics line.

[0016] As an optional solution, the feeding logistics line includes a feeding conveyor belt and a second lifting and traversing module set on the conveying path of the feeding conveyor belt. The feeding conveyor belt extends from one side of the feeding mechanism to one side of the detection mechanism. The material is placed on the feeding conveyor belt and conveyed by the feeding conveyor belt to the second lifting and traversing module. The second lifting and traversing module is used to lift the material and move it toward the detection mechanism.

[0017] As an optional solution, the material unloading line includes an unloading conveyor belt and a third lifting and traversing module set on the conveying path of the unloading conveyor belt. The unloading conveyor belt is located on one side of the detection mechanism, and the third lifting and traversing module is used to lift up the material output by the detection mechanism and lower the material onto the unloading conveyor belt.

[0018] As an alternative, the third lifting and traversing module is located in the middle of the unloading conveyor belt, the sorting station is located at one end of the unloading conveyor belt, and the unloading station is located at the other end of the unloading conveyor belt.

[0019] As an optional solution, the NG sorting mechanism includes an NG conveyor belt, a second suction module and a fourth lifting and traversing module. The NG conveyor belt is located on one side of the unloading material flow line. The second suction module is located at the output end of the fourth lifting and traversing module. The fourth lifting and traversing module is used to drive the second suction module to pick up the materials at the sorting station and transfer the materials onto the NG conveyor belt.

[0020] As an optional solution, the OK unloading mechanism includes a third suction module and a fifth lifting and traversing module. The third suction module is located at the output end of the fifth lifting and traversing module, and the fifth lifting and traversing module is used to drive the third suction module to remove the material from the unloading station.

[0021] The beneficial effects of this utility model are:

[0022] This fully automated multi-angle X-ray high-speed inspection device achieves online multi-angle inspection of materials through the coordinated operation of various parts, ensuring inspection accuracy and efficiency. The entire process requires no manual intervention, has a high degree of automation, and provides real-time data feedback and intelligent system judgment, ensuring the quality of the materials being fed. It not only meets the needs of efficient full inspection but also greatly reduces labor costs, satisfying the industry's demand for multi-angle high-speed automation. Attached Figure Description

[0023] Fig. 1 This is a schematic diagram of the structure of the fully automatic multi-angle X-ray high-speed detection device provided in this embodiment of the utility model;

[0024] Fig. 2 This is a front view of the fully automatic multi-angle X-ray high-speed detection device provided in this embodiment of the utility model;

[0025] Fig. 3 This is a side view of the fully automatic multi-angle X-ray high-speed detection device provided in this embodiment of the utility model;

[0026] Fig. 4 This is a top view of the fully automatic multi-angle X-ray high-speed detection device provided in this embodiment of the utility model.

[0027] In the attached image:

[0028] 1. Feeding mechanism; 11. Lifting buffer bin; 12. First suction module; 13. First lifting and traversing module;

[0029] 2. Feeding logistics line; 21. Feeding conveyor belt; 22. Second lifting and traversing module;

[0030] 3. Detection mechanism; 31. First detection module; 311. First XY motion module; 312. Second XY motion module; 313. First X-ray source; 314. First arc-shaped track; 315. First detector; 32. Second detection module; 321. Third XY motion module; 322. Fourth XY motion module; 323. Second X-ray source; 324. Second arc-shaped track; 325. Second detector; 33. Detection conveyor belt;

[0031] 4. Material unloading logistics line; 41. Material unloading conveyor belt; 42. Third lifting and traversing module;

[0032] 5. NG sorting mechanism; 51. NG conveyor belt; 52. Second suction module; 53. Fourth lifting and traversing module;

[0033] 6. OK unloading mechanism; 61. Third suction module; 62. Fifth lifting and traversing module. Detailed Implementation

[0034] The present invention will now be described in further detail with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the present invention and not intended to limit it. Furthermore, it should be noted that, for ease of description, the accompanying drawings show only the parts relevant to the present invention, not the entire structure.

[0035] In the description of this utility model, unless otherwise explicitly specified and limited, the terms "connected," "linked," and "fixed" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0036] In this invention, unless otherwise explicitly specified and limited, "above" or "below" the second feature can include direct contact between the first and second features, or contact between the first and second features through another feature between them. Furthermore, "above," "over," and "on top" of the second feature includes the first feature directly above or diagonally above the second feature, or simply indicates that the first feature is at a higher horizontal level than the second feature. "Below," "below," and "under" the second feature includes the first feature directly below or diagonally below the second feature, or simply indicates that the first feature is at a lower horizontal level than the second feature.

[0037] In the description of this embodiment, terms such as "upper," "lower," "left," and "right" are based on the orientation or positional relationship shown in the accompanying drawings. They are used only for the convenience of description and simplification of operation, and are not intended to indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0038] Furthermore, the terms "first" and "second" are merely used to distinguish between different terms in description and do not have any special meaning.

[0039] Please see Figs. 1 to 4 As shown, this embodiment provides a fully automatic multi-angle X-ray high-speed inspection device, including a feeding mechanism 1, a feeding material line 2, an inspection mechanism 3, a discharging material line 4, an NG sorting mechanism 5, and an OK unloading mechanism 6, wherein:

[0040] The feeding mechanism 1 is used to buffer materials and transport them one by one to the feeding logistics line 2;

[0041] The feeding and logistics line 2 is used to receive the materials sent by the feeding mechanism 1 and transport the materials to the testing mechanism 3 in an orderly manner;

[0042] The testing mechanism 3 includes a first testing module 31 and a second testing module 32. The first testing module 31 is used to perform positive and negative tilt detection on the material in the Y direction, and the second testing module 32 is used to perform positive and negative tilt detection on the material in the X direction.

[0043] The material unloading line 4 is used to transport the inspected materials to the sorting station and the unloading station in sequence.

[0044] The NG sorting mechanism 5 is set at the sorting station and is used to remove materials that fail the inspection from the unloading logistics line 4.

[0045] OK unloading mechanism 6 is set at the unloading station. OK unloading mechanism 6 is used to remove the remaining qualified materials from the unloading logistics line 4.

[0046] Thus, through the collaborative operation of various parts, online detection of materials from multiple angles is achieved, ensuring detection accuracy and efficiency. The entire process requires no manual intervention, has a high degree of automation, and provides real-time data feedback and intelligent system judgment, ensuring the quality of the materials being fed. This not only meets the requirements of efficient full inspection but also greatly reduces labor costs, satisfying the industry's demand for multi-angle, high-speed automation.

[0047] Optionally, the testing mechanism 3 also includes a testing conveyor belt 33 that feeds materials from the loading logistics line 2 to the unloading logistics line 4, with the first testing module 31 and the second testing module 32 respectively disposed on the conveying path of the testing conveyor belt 33.

[0048] Thus, the feeding logistics line 2 and the unloading logistics line 4 are connected by the inspection conveyor belt 33. During the process of conveying along the inspection conveyor belt 33, the material passes through two inspections in sequence, and is inspected in the X and Y directions, achieving multi-angle and efficient full inspection.

[0049] Furthermore, the first detection module 31 includes a first XY motion module 311 located above the detection conveyor belt 33 and a second XY motion module 312 located below the detection conveyor belt 33. The output end of the first XY motion module 311 is provided with a first X-ray source 313, and the output end of the second XY motion module 312 is provided with a first arc-shaped track 314 arranged perpendicular to the X-direction. A first detector 315 is slidably arranged on the first arc-shaped track 314.

[0050] Thus, the first XY motion module 311 and the second XY motion module 312 respectively realize the displacement adjustment of the first X source 313 and the first detector 315 in the X and Y directions, and the first arc track 314 in the YZ plane realizes the tilting movement of the first detector 315 in the positive and negative Y direction, thereby realizing the accurate detection of materials at different angles and improving the reliability of the detection results.

[0051] Furthermore, the second detection module 32 includes a third XY motion module 321 located above the detection conveyor belt 33 and a fourth XY motion module 322 located below the detection conveyor belt 33. The output end of the third XY motion module 321 is provided with a second X-ray source 323, and the output end of the fourth XY motion module 322 is provided with a second arc-shaped track 324 arranged perpendicular to the Y direction. A second detector 325 is slidably arranged on the second arc-shaped track 324.

[0052] Thus, the displacement adjustment of the second X-ray source 323 and the second detector 325 in the X and Y directions is realized by the third XY motion module 321 and the fourth XY motion module 322 respectively, and the second detector 325 is tilted at positive and negative angles in the X direction by the second arc track 324 in the XZ plane, thereby realizing the accurate detection of materials at different angles and improving the reliability of the detection results.

[0053] Optionally, the feeding mechanism 1 includes a lifting buffer bin 11, a first suction module 12, and a first lifting and traversing module 13. The lifting buffer bin 11 is used to stack materials and lift the top material to a set height. The first suction module 12 is located at the output end of the first lifting and traversing module 13. The first lifting and traversing module 13 is used to drive the first suction module 12 to suction materials at a set height and transfer the materials to the feeding logistics line 2.

[0054] Thus, the lifting buffer bin 11 enables the stacking and automatic lifting of multiple materials, ensuring an orderly supply of materials. Through the coordinated operation of the first suction module 12 and the first lifting and traversing module 13, materials at the top of the lifting buffer bin 11 are precisely sucked up and stably placed on the feeding line 2, achieving automation and efficiency in the feeding process, reducing manual intervention, and improving overall production efficiency. Furthermore, after the material at the top is removed, the lifting buffer bin 11 automatically lifts the material at the next-to-top position to the top, maintaining the continuity of material supply, ensuring seamless production flow, and further optimizing material management efficiency.

[0055] Optionally, the feeding logistics line 2 includes a feeding conveyor belt 21 and a second lifting and traversing module 22 disposed on the conveying path of the feeding conveyor belt 21. The feeding conveyor belt 21 extends from one side of the feeding mechanism 1 to one side of the detection mechanism 3. The material is placed on the feeding conveyor belt 21 and conveyed by the feeding conveyor belt 21 to the second lifting and traversing module 22. The second lifting and traversing module 22 is used to lift the material and move it toward the detection mechanism 3.

[0056] In this embodiment, the detection conveyor belt 33 is arranged along the X direction, and the feeding conveyor belt 21 is arranged along the Y direction. A second lifting and traversing module 22 is set at the intersection of the two. The second lifting and traversing module 22 drives the material to move in the Z and X directions, so as to realize the smooth transition of the material from the feeding conveyor belt 21 to the detection conveyor belt 33, ensuring the orderly and stable transportation of the material.

[0057] Optionally, the unloading logistics line 4 includes an unloading conveyor belt 41 and a third lifting and traversing module 42 disposed on the conveying path of the unloading conveyor belt 41. The unloading conveyor belt 41 is located on one side of the detection mechanism 3. The third lifting and traversing module 42 is used to lift up the material output by the detection mechanism 3 and lower the material onto the unloading conveyor belt 41.

[0058] In this embodiment, the detection conveyor belt 33 is arranged along the X direction, and the unloading conveyor belt 41 is arranged along the Y direction. A third lifting and traversing module 42 is set at the intersection of the two. The third lifting and traversing module 42 drives the material to move in the Z and X directions, ensuring that the material smoothly transitions from the detection conveyor belt 33 to the unloading conveyor belt 41, maintaining the continuity and stability of material transportation, and ensuring detection efficiency.

[0059] Furthermore, the third lifting and traversing module 42 is located in the middle of the unloading conveyor belt 41, the sorting station is located at one end of the unloading conveyor belt 41, and the unloading station is located at the other end of the unloading conveyor belt 41.

[0060] This optimized the material sorting and unloading process and layout, improved sorting and unloading efficiency, enabled automatic rejection of defective products, and further enhanced the smoothness of the production line and overall operational efficiency.

[0061] Optionally, the NG sorting mechanism 5 includes an NG conveyor belt 51, a second suction module 52, and a fourth lifting and traversing module 53. The NG conveyor belt 51 is located on one side of the unloading material flow line 4. The second suction module 52 is located at the output end of the fourth lifting and traversing module 53. The fourth lifting and traversing module 53 is used to drive the second suction module 52 to pick up the materials at the sorting station and transfer the materials onto the NG conveyor belt 51.

[0062] In this embodiment, the feeding conveyor belt 41 is arranged along the Y direction, and the NG conveyor belt 51 is arranged along the X direction. A fourth lifting and traversing module 53 is set at the intersection of the two. The fourth lifting and traversing module 53 drives the material to move in the Z and X directions, ensuring that NG products are smoothly transferred from the sorting station to the NG conveyor belt 51, realizing accurate sorting and efficient rejection, and further improving the automation level and quality control capability of the production line.

[0063] Optionally, the OK unloading mechanism 6 includes a third suction module 61 and a fifth lifting and traversing module 62. The third suction module 61 is located at the output end of the fifth lifting and traversing module 62, and the fifth lifting and traversing module 62 is used to drive the third suction module 61 to take away the material at the unloading station.

[0064] Thus, through the coordinated operation of the third suction module 61 and the fifth lifting and traversing module 62, qualified products are efficiently and accurately transferred to the unloading station, further improving the smoothness and accuracy of the unloading process and optimizing the overall production process.

[0065] In summary, this fully automated multi-angle X-ray high-speed inspection device achieves full automation of the material feeding, inspection, sorting, and unloading process, and enables efficient online multi-angle inspection of materials. It reduces manual intervention, improves inspection efficiency, significantly reduces labor costs, and meets the industry's demand for multi-angle high-speed automation.

[0066] Obviously, the above embodiments of this utility model are merely examples for clearly illustrating the present utility model, and are not intended to limit the implementation of the present utility model. Those skilled in the art can make various obvious changes, readjustments, and substitutions without departing from the protection scope of this utility model. It is neither necessary nor possible to exhaustively describe all embodiments here. Any modifications, equivalent substitutions, and improvements made within the spirit and principles of this utility model should be included within the protection scope of the claims of this utility model.

Claims

1. A fully automatic multi-angle X-ray high-speed detection device, characterized in that, It includes a feeding mechanism (1), a feeding logistics line (2), an inspection mechanism (3), a discharging logistics line (4), an NG sorting mechanism (5), and an OK discharging mechanism (6), wherein: The feeding mechanism (1) is used to buffer materials and transport them one by one to the feeding logistics line (2); The feeding logistics line (2) is used to receive the materials sent by the feeding mechanism (1) and transport the materials to the testing mechanism (3) in an orderly manner; The detection mechanism (3) includes a first detection module (31) and a second detection module (32). The first detection module (31) is used to detect the positive and negative tilt of the material in the Y direction, and the second detection module (32) is used to detect the positive and negative tilt of the material in the X direction. The unloading logistics line (4) is used to transport the tested materials to the sorting station and the unloading station in sequence; The NG sorting mechanism (5) is set at the sorting station and is used to remove unqualified materials from the unloading logistics line (4). The OK unloading mechanism (6) is located at the unloading station and is used to remove the remaining qualified materials from the unloading logistics line (4).

2. The fully automatic multi-angle X-ray high-speed detection device according to claim 1, characterized in that, The detection mechanism (3) further includes a detection conveyor belt (33) that transports materials from the loading logistics line (2) to the unloading logistics line (4), and the first detection module (31) and the second detection module (32) are respectively arranged on the conveying path of the detection conveyor belt (33).

3. The fully automatic multi-angle X-ray high-speed detection device according to claim 2, characterized in that, The first detection module (31) includes a first XY motion module (311) located above the detection conveyor belt (33) and a second XY motion module (312) located below the detection conveyor belt (33). The output end of the first XY motion module (311) is provided with a first X-ray source (313), and the output end of the second XY motion module (312) is provided with a first arc-shaped track (314) arranged perpendicular to the X direction. A first detector (315) is slidably arranged on the first arc-shaped track (314).

4. The fully automatic multi-angle X-ray high-speed detection device according to claim 2, characterized in that, The second detection module (32) includes a third XY motion module (321) located above the detection conveyor belt (33) and a fourth XY motion module (322) located below the detection conveyor belt (33). The output end of the third XY motion module (321) is provided with a second X-ray source (323), and the output end of the fourth XY motion module (322) is provided with a second arc-shaped track (324) arranged perpendicular to the Y direction. A second detector (325) is slidably arranged on the second arc-shaped track (324).

5. The fully automatic multi-angle X-ray high-speed detection device according to claim 1, characterized in that, The feeding mechanism (1) includes a lifting buffer bin (11), a first suction module (12), and a first lifting and traversing module (13). The lifting buffer bin (11) is used to stack materials and lift the top material to a set height. The first suction module (12) is located at the output end of the first lifting and traversing module (13). The first lifting and traversing module (13) is used to drive the first suction module (12) to suction materials at the set height and transfer the materials to the feeding logistics line (2).

6. The fully automatic multi-angle X-ray high-speed detection device according to claim 1, characterized in that, The feeding logistics line (2) includes a feeding conveyor belt (21) and a second lifting and traversing module (22) set on the conveying path of the feeding conveyor belt (21). The feeding conveyor belt (21) extends from one side of the feeding mechanism (1) to one side of the detection mechanism (3). The material is placed on the feeding conveyor belt (21) and conveyed by the feeding conveyor belt (21) to the second lifting and traversing module (22). The second lifting and traversing module (22) is used to lift the material and move it to the detection mechanism (3).

7. The fully automatic multi-angle X-ray high-speed detection device according to claim 1, characterized in that, The unloading logistics line (4) includes an unloading conveyor belt (41) and a third lifting and traversing module (42) disposed on the conveying path of the unloading conveyor belt (41). The unloading conveyor belt (41) is located on one side of the detection mechanism (3). The third lifting and traversing module (42) is used to lift up the material output by the detection mechanism (3) and lower the material onto the unloading conveyor belt (41).

8. The fully automatic multi-angle X-ray high-speed detection device according to claim 7, characterized in that, The third lifting and traversing module (42) is located in the middle of the unloading conveyor belt (41), the sorting station is located at one end of the unloading conveyor belt (41), and the unloading station is located at the other end of the unloading conveyor belt (41).

9. The fully automatic multi-angle X-ray high-speed detection device according to claim 1, characterized in that, The NG sorting mechanism (5) includes an NG conveyor belt (51), a second suction module (52), and a fourth lifting and traversing module (53). The NG conveyor belt (51) is located on one side of the unloading material flow line (4). The second suction module (52) is located at the output end of the fourth lifting and traversing module (53). The fourth lifting and traversing module (53) is used to drive the second suction module (52) to suck up the material at the sorting station and transfer the material onto the NG conveyor belt (51).

10. The fully automatic multi-angle X-ray high-speed detection device according to claim 1, characterized in that, The OK unloading mechanism (6) includes a third suction module (61) and a fifth lifting and traversing module (62). The third suction module (61) is located at the output end of the fifth lifting and traversing module (62). The fifth lifting and traversing module (62) is used to drive the third suction module (61) to take away the material at the unloading station.

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