Reaction kettle with self-cleaning function for processing anti-rust oil

By introducing a cleaning unit and a steam jet cleaning method in the reactor, the problem of stubborn stains and grease that are difficult to remove is solved, achieving a high level of cleanliness inside the reactor and improving the quality of rust-preventive oil processing.

CN224026006UActive Publication Date: 2026-03-24NANJING JIXIANG TIANHONG INTELLIGENT MFG CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-02-20
Publication Date
2026-03-24

AI Technical Summary

Technical Problem

In the existing process of processing rust-preventive oil in reactors, high-pressure water rinsing is insufficient to effectively remove stubborn stains and grease, resulting in insufficient cleanliness of the reactor's inner wall and affecting product quality.

Method used

The cleaning method combines a brush unit and steam jet. Steam is generated by an electric heating element to soften stubborn stains, and a cleaning brush and high-pressure water jet are used for thorough cleaning. The cleaning process is automatically controlled by a microcontroller.

Benefits of technology

This technology enables deep cleaning of the inner wall of the reactor, ensuring a high level of cleanliness inside the reactor and improving the quality and efficiency of rust-preventive oil processing.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a reaction kettle with a self-cleaning function for processing anti-rust oil, which relates to the field of reaction kettles and comprises a kettle body, a brushing unit is arranged at the bottom of the kettle body, and a cleaning unit is arranged on one side of the kettle body; water in the water storage tank is heated through the electric heating pipe, steam generated by the water enters inner cavities of the steam pipe, the connecting pipe, the annular pipe and the spraying pipe, the spraying pipe sprays the steam to the inner wall of the kettle body, stubborn stains on the inner wall of the kettle body are softened through the steam, grease is dispersed, and preliminary cleaning is achieved; water in a water storage tank is conveyed to inner cavities of a water conveying pipe, a connecting pipe and an annular pipe through a pump body, the annular pipe is matched with a spraying pipe to spray the water to the inner wall of the kettle body to clean the inner wall of the kettle body, a motor is matched with a speed reducer to drive a movable frame and a cleaning brush to clean the inner wall of the kettle body, and therefore cleaning operation on the interior of the kettle body is completed. And by adopting the modes of brushing, steam decontamination and clean water flushing, the cleanliness of the interior of the kettle body is effectively ensured.
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Description

TECHNICAL FIELD

[0001] The utility model belongs to the field of reaction kettle, concretely speaking, it is a reaction kettle with self-cleaning function for rust-proof oil processing. BACKGROUND

[0002] In the production and processing of rust-proof oil, there may be unreacted impurities remaining in the reaction kettle, and thus the inside of the reaction kettle needs to be cleaned to prevent the remaining substances from polluting the next batch of products and causing unstable product quality.

[0003] When the reaction kettle needs to be cleaned, the water pump is turned on to spray high-pressure cleaning water on the inner wall of the reaction kettle, and the remaining impurities in the reaction kettle are removed by high-pressure water flow, thereby achieving the cleaning of the reaction kettle. However, in actual use, only high-pressure water washing is difficult to remove stubborn stains and grease attached to the inner wall of the reaction kettle, and thus deep cleaning cannot be achieved, resulting in remaining stains and grease impurities, thereby reducing the cleanliness of the reaction kettle and affecting the quality of the rust-proof oil processing reaction in the later stage.

[0004] Therefore, the utility model provides a reaction kettle with self-cleaning function for rust-proof oil processing to solve the above problems. UTILITY MODEL CONTENTS

[0005] To solve the above technical problems, the utility model provides the following technical scheme:

[0006] A reaction kettle with self-cleaning function for rust-proof oil processing, comprising a kettle body, a cleaning unit is arranged on one side of the kettle body, and a cleaning unit is arranged on one side of the kettle body, the cleaning unit comprises a base, and a motor and a speed reducer are arranged at the bottom of the inner cavity of the base, the inner cavity of the kettle body is movably connected with a movable frame, and a cleaning brush is fixedly connected to one side of the movable frame, the cleaning unit comprises a water storage tank, and an electric heating tube is fixedly connected to the bottom of the inner cavity of the water storage tank, the upper end of the inner cavity of the kettle body is fixedly connected with a ring pipe, the bottom of the ring pipe is communicated with a spray pipe, one side of the ring pipe is communicated with a connecting pipe, the upper end of the inner cavity of the water storage tank is provided with a pump body, and the water outlet end of the pump body is communicated with a water delivery pipe, the top of the water storage tank is communicated with a steam pipe, and the top of the steam pipe and the water delivery pipe are both communicated with the connecting pipe.

[0007] Further, in the utility model, the bottom of the motor and the speed reducer is fixedly connected with the inner wall of the base, the output shaft of the motor is connected with the input shaft of the speed reducer, and the output shaft of the speed reducer is connected with the movable frame, and the side of the cleaning brush away from the movable frame is in contact with the inner wall of the kettle body.

[0008] Further, in the utility model, the surface of the pump body is provided with a heat shield, and one side of the heat shield is fixedly connected with the inner wall of the water storage tank.

[0009] Further, in the utility model, the top of the water storage tank is communicated with a water injection pipe, and the top of the water injection pipe is movably connected with a cover, the surfaces of the water delivery pipe and the steam pipe are both communicated with electromagnetic valves.

[0010] Further, in the utility model, the surface of the kettle body is provided with a microcontroller, and the inner wall of the water storage tank is provided with a temperature sensor, the output end of the temperature sensor is connected with the input end of the microcontroller, and the input end of the electromagnetic valve on the surface of the water delivery pipe and the steam pipe is connected with the output end of the microcontroller.

[0011] Further, in the utility model, the input end of the electric heating pipe is connected with the output end of the microcontroller, the output end of the microcontroller is connected with the input end of the pump body, and the input end of the motor is connected with the output end of the microcontroller.

[0012] Beneficial effects, the utility model has the following beneficial effects:

[0013] The utility model discloses a kettle body cleaning device, which comprises a kettle body, a water storage tank, a water delivery pipe, a steam pipe, a pump body, a motor, a cleaning brush, a connecting pipe, a ring pipe and a spray pipe. BRIEF DESCRIPTION OF DRAWINGS

[0014] Figure 1 It is the structure schematic diagram of the utility model;

[0015] Figure 2 It is the structure schematic diagram of the kettle body of the utility model in the section state;

[0016] Figure 3 It is the structure schematic diagram of the base of the utility model in the section state;

[0017] Figure 4 It is the structure schematic diagram of the heat shield and the water storage tank of the utility model in the section state.

[0018] In the drawing:

[0019] 1, kettle body; 2, brush cleaning unit; 21, base; 22, motor; 23, speed reducer; 24, movable frame; 25, cleaning brush; 3, cleaning unit; 31, water storage tank; 311, water injection pipe; 32, electric heating pipe; 33, ring pipe; 34, spray pipe; 35, connecting pipe; 36, pump body; 361, heat shield; 37, water delivery pipe; 371, electromagnetic valve; 38, steam pipe; 4, microcontroller; 5, temperature sensor. DETAILED DESCRIPTION

[0020] In order to better understand the technical content of the utility model, specific embodiments are described below with the accompanying drawings. In the present disclosure, aspects of the utility model are described with reference to the accompanying drawings, which show many embodiments of the description. The embodiments of the present disclosure are not necessarily defined in all aspects of the utility model. It should be understood that the above-mentioned various concepts and embodiments, as well as those described in more detail below, can be implemented in any one of many ways, because the concepts and embodiments disclosed by the utility model are not limited to any implementation. In addition, some aspects of the utility model can be used alone, or in any appropriate combination with other aspects of the utility model.

[0021] Embodiment 1

[0022] As Figures 1-4 shown, the first embodiment of the utility model provides a rust-proof oil processing reaction kettle with self-cleaning function, which comprises a kettle body 1, the bottom of the kettle body 1 is provided with a brush cleaning unit 2, and the side of the kettle body 1 is provided with a cleaning unit 3, the brush cleaning unit 2 comprises a base 21, and the bottom of the inner cavity of the base 21 is respectively provided with a motor 22 and a speed reducer 23, the inner cavity of the kettle body 1 is movably connected with a movable frame 24, and the side of the movable frame 24 is fixedly connected with a cleaning brush 25, the cleaning unit 3 comprises a water storage tank 31, and the bottom of the inner cavity of the water storage tank 31 is fixedly connected with an electric heating pipe 32, the upper end of the inner cavity of the kettle body 1 is fixedly connected with a ring pipe 33, the bottom of the ring pipe 33 is communicated with a spray pipe 34, and the side of the ring pipe 33 is communicated with a connecting pipe 35, the upper end of the inner cavity of the water storage tank 31 is provided with a pump body 36, and the water outlet end of the pump body 36 is communicated with a water delivery pipe 37, the top of the water storage tank 31 is communicated with a steam pipe 38, and the top of the steam pipe 38 and the water delivery pipe 37 are both communicated with the connecting pipe 35.

[0023] As Figures 1-4As shown, the clean water is stored in the water storage tank 31, and the electric heating tube 32 generates heat which is transferred to the water in the water storage tank 31, so that the water in the water storage tank 31 is gradually heated to generate steam. The steam enters the inner cavity of the steam pipe 38, and is transmitted to the inner cavities of the connecting pipe 35 and the ring pipe 33 through the steam pipe 38, and is transmitted to the spray pipe 34 through the ring pipe 33, so that the spray pipe 34 sprays the steam on the inner wall of the kettle body 1, thereby softening the stubborn stains on the inner wall of the kettle body 1 and dispersing the grease, so as to realize the preliminary cleaning of the inner wall of the kettle body 1. Then, the pump body 36 is opened to transmit the water in the water storage tank 31 to the inner cavities of the water delivery pipe 37 and the connecting pipe 35, and the connecting pipe 35 transmits the water to the inner cavity of the ring pipe 33, so that the ring pipe 33 sprays the water on the inner wall of the kettle body 1 in cooperation with the spray pipe 34, thereby cleaning the inner wall of the kettle body 1, and the softened and decomposed stains and grease are washed away with the water flow. At the same time, the motor 22 is opened to drive the movable frame 24 and the cleaning brush 25 to rotate in the kettle body 1 in cooperation with the speed reducer 23, so that the cleaning brush 25 brushes the remaining stains or grease on the inner wall of the kettle body 1, thereby completing the cleaning operation in the kettle body 1. By using the cleaning, steam stain removal and water flushing, the cleanliness of the inner wall of the kettle body 1 is effectively ensured.

[0024] Embodiment 2

[0025] With reference to Figures 2-4 As a second embodiment of the present application, the embodiment is based on the previous embodiment.

[0026] In the embodiment, the bottom of the motor 22 and the speed reducer 23 are fixedly connected with the inner wall of the base 21, the output shaft of the motor 22 is connected with the input shaft of the speed reducer 23, and the output shaft of the speed reducer 23 is connected with the movable frame 24, and the side of the cleaning brush 25 away from the movable frame 24 is in contact with the inner wall of the kettle body 1.

[0027] The surface of the pump body 36 is sleeved with a heat shield 361, and one side of the heat shield 361 is fixedly connected with the inner wall of the water storage tank 31.

[0028] The top of the water storage tank 31 is communicated with a water filling pipe 311, and the top of the water filling pipe 311 is movably connected with a cover, and the surfaces of the water delivery pipe 37 and the steam pipe 38 are communicated with electromagnetic valves 371.

[0029] As Figures 2-4As shown, the cleaning brush 25 is in contact with the inner wall of the kettle body 1, and the motor 22 and the speed reducer 23 are connected, the speed reducer 23 and the movable frame 24 are connected, and then the motor 22 operates to transmit force to the speed reducer 23 and the movable frame 24, so that the movable frame 24 drives the cleaning brush 25 to move on the surface of the kettle body 1, and then the cleaning brush 25 can clean the inner wall of the kettle body 1, and the heat shield 361 can protect the pump body 36 from being damaged by external heat, and the water injection pipe 311 facilitates the injection of cleaning water into the water storage tank 31, and the electromagnetic valve 371 can control the on-off state of the water pipe 37 and the steam pipe 38, effectively preventing steam and cleaning water from flowing together.

[0030] Embodiment 3

[0031] Reference Figures 1-4 For the third embodiment of the utility model, the embodiment is based on the previous two embodiments.

[0032] In the embodiment, the surface of the kettle body 1 is provided with a microcontroller 4, and the inner wall of the water storage tank 31 is provided with a temperature sensor 5, the output end of the temperature sensor 5 is connected with the input end of the microcontroller 4, and the input end of the electromagnetic valve 371 on the surface of the water pipe 37 and the steam pipe 38 is connected with the output end of the microcontroller 4.

[0033] The input end of the electric heating pipe 32 is connected with the output end of the microcontroller 4, the output end of the microcontroller 4 is connected with the input end of the pump body 36, and the input end of the motor 22 is connected with the output end of the microcontroller 4.

[0034] As Figures 1-4 As shown, the input end of the electric heating pipe 32, the pump body 36, the motor 22 and the electromagnetic valve 371 is connected with the microcontroller 4, and then the microcontroller 4 can control the opening or closing of the electric heating pipe 32, the pump body 36, the motor 22 and the electromagnetic valve 371, realize automatic control, and the microcontroller 4 and the temperature sensor 5 are connected, the temperature sensor 5 can monitor the water temperature in the water storage tank 31 in real time, and the monitoring data will be transmitted to the microcontroller 4, and then the personnel can check the water temperature in the water storage tank 31, so that the water temperature data can be controlled by the microcontroller 4 to control the operation of the electric heating pipe 32, and the required water temperature can be obtained.

[0035] In use, first, the inside of the water storage tank 31 is injected with clean water through the water injection pipe 311, and the water storage tank 31 can store the clean water, then the microcontroller 4 turns on the electric heating pipe 32, the electric heating pipe 32 operates to generate heat, the heat generated by the electric heating pipe 32 is transmitted to the water in the inside of the water storage tank 31, the temperature sensor 5 monitors the water temperature in the inside of the water storage tank 31 in real time, so that the water in the inside of the water storage tank 31 gradually warms up to boiling point, so as to generate steam, at this time the microcontroller 4 closes the electromagnetic valve 371 on the surface of the water delivery pipe 37, and opens the electromagnetic valve 371 on the surface of the steam pipe 38, so that the steam enters the inner cavity of the steam pipe 38 upward, the steam is transmitted to the inner cavities of the connecting pipe 35 and the ring pipe 33 through the steam pipe 38, and the steam is transmitted to the spray pipe 34 through the ring pipe 33, so that the spray pipe 34 sprays steam on the inner wall of the kettle body 1, thereby softening the stubborn stains on the inner wall of the kettle body 1 and dispersing the oil, so as to realize the preliminary cleaning of the inner wall of the kettle body 1, then the microcontroller 4 turns off the electric heating pipe 32, so that the electric heating pipe 32 stops warming the clean water, and the electromagnetic valve 371 on the surface of the steam pipe 38 is closed and the electromagnetic valve 371 on the surface of the water delivery pipe 37 is opened, then the microcontroller 4 turns on the pump body 36, the pump body 36 operates to transmit the water in the inside of the water storage tank 31 to the inner cavities of the water delivery pipe 37 and the connecting pipe 35, the connecting pipe 35 transmits the water to the inner cavity of the ring pipe 33, so that the ring pipe 33 sprays water on the inner wall of the kettle body 1 in cooperation with the spray pipe 34, thereby cleaning the inner wall of the kettle body 1, so that the softened and decomposed stains and oil on the inner wall of the kettle body 1 are washed away with the water flow, while the inner wall of the kettle body 1 is washed by the clean water, the microcontroller 4 turns on the motor 22, the motor 22 transmits the rotating force to the speed reducer 23, the speed reducer 23 transmits the force to the movable frame 24, so that the movable frame 24 drives the cleaning brush 25 to rotate synchronously, thereby the cleaning brush 25 moves along the inner wall of the kettle body 1 to clean and brush the inner wall of the kettle body 1, so as to brush away the remaining stains or oil, thereby completing the cleaning work in the inside of the kettle body 1, by adopting the cleaning and brushing, steam stain removal and water flushing, the cleanliness of the cleaning of the inside of the kettle body 1 is effectively ensured.

[0036] The standard parts used in the present application can be purchased from the market, and can be customized according to the description and drawings, the specific connection mode of each part adopts the conventional means such as bolt, rivet and welding in the prior art, the mechanical, parts and equipment adopt the conventional type in the prior art, the control mode is automatically controlled by the controller, the control circuit of the controller can be realized by simple programming of the person skilled in the art, which belongs to the common knowledge in the art, and the present application is mainly used to protect the mechanical device, so the control mode and circuit connection are not explained in detail.

[0037] Although the utility model has disclosed as above with preferable embodiments, it is not used to limit the utility model. Those skilled in the art to which the utility model belongs can make various changes and decorations without departing from the spirit and scope of the utility model. Therefore, the protection scope of the utility model is accurate according to the definition of the claims.

Claims

1. A reaction vessel for processing rust-preventive oil with self-cleaning function, comprising a vessel body (1), characterized in that: A cleaning unit (2) is provided at the bottom of the vessel body (1), and a cleaning unit (3) is provided on one side of the vessel body (1). The cleaning unit (2) includes a base (21), and a motor (22) and a reducer (23) are respectively provided at the bottom of the inner cavity of the base (21). A movable frame (24) is movably connected to the inner cavity of the vessel body (1), and a cleaning brush (25) is fixedly connected to one side of the movable frame (24). The cleaning unit (3) includes a water storage tank (31), and a cleaning brush (25) is fixedly connected to the bottom of the inner cavity of the water storage tank (31). There is an electric heating element (32), and a ring pipe (33) is fixedly connected to the upper end of the inner cavity of the vessel body (1). The bottom of the ring pipe (33) is connected to a spray pipe (34), and a connecting pipe (35) is connected to one side of the ring pipe (33). A pump body (36) is provided at the upper end of the inner cavity of the water storage tank (31), and a water supply pipe (37) is connected to the water outlet end of the pump body (36). A steam pipe (38) is connected to the top of the water storage tank (31), and the tops of the steam pipe (38) and the water supply pipe (37) are both connected to the connecting pipe (35).

2. The reaction vessel for processing rust-preventive oil with self-cleaning function as described in claim 1, characterized in that: The bottom of the motor (22) and the reducer (23) are fixedly connected to the inner wall of the base (21). The output shaft of the motor (22) is connected to the input shaft of the reducer (23), and the output shaft of the reducer (23) is connected to the movable frame (24). The side of the cleaning brush (25) away from the movable frame (24) is in contact with the inner wall of the vessel body (1).

3. The reaction vessel for processing rust-preventive oil with self-cleaning function as described in claim 1, characterized in that: The surface of the pump body (36) is covered with a heat insulation cover (361), and one side of the heat insulation cover (361) is fixedly connected to the inner wall of the water storage tank (31).

4. The reaction vessel for processing rust-preventive oil with self-cleaning function as described in claim 1, characterized in that: The top of the water storage tank (31) is connected to a water injection pipe (311), and the top of the water injection pipe (311) is movably connected to a cap. The surfaces of the water supply pipe (37) and the steam pipe (38) are both connected to a solenoid valve (371).

5. The reaction vessel for processing rust-preventive oil with self-cleaning function as described in claim 1, characterized in that: The surface of the vessel body (1) is provided with a microcontroller (4), and the inner wall of the water storage tank (31) is provided with a temperature sensor (5). The output end of the temperature sensor (5) is connected to the input end of the microcontroller (4), and the input end of the solenoid valve (371) on the surface of the water pipe (37) and the steam pipe (38) is connected to the output end of the microcontroller (4).

6. The reaction vessel for processing rust-preventive oil with self-cleaning function as described in claim 5, characterized in that: The input end of the heating element (32) is connected to the output end of the microcontroller (4), the output end of the microcontroller (4) is connected to the input end of the pump body (36), and the input end of the motor (22) is connected to the output end of the microcontroller (4).