Sponge forming machine
By designing the feeding, forming, and discharging mechanisms of the sponge molding machine, stable conveying and precise grinding of sponge blanks were achieved, solving the problems of low precision and insufficient integration of traditional equipment, and improving production efficiency and environmental protection.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-17
- Publication Date
- 2026-03-24
AI Technical Summary
Traditional sponge molding equipment suffers from low grinding precision and insufficient system integration, failing to meet diverse customer needs and resulting in high production costs and low efficiency.
Design a sponge molding machine, including a feeding mechanism, a molding mechanism and a discharging mechanism. The sponge blank is fixed and rotated by a cotton clamping component, a grinding component performs precise grinding, and a dust collection component absorbs dust. All mechanisms work closely together to achieve stable conveying and efficient processing.
It improves the precision and efficiency of sponge processing, reduces production costs, improves the working environment, and meets the diverse needs of customers.
Smart Images
Figure CN224027253U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the processing technical field of sponge, especially a sponge forming machine. BACKGROUND
[0002] In the field of sponge processing, with the growing demand for diversified sponge products in various industries, the precision and personalization requirements for sponge forming processing are increasingly strict. The traditional sponge forming processing equipment and process have many defects, which are difficult to meet the diversified requirements of customers for sponge materials and sizes. On the one hand, most equipment cannot accurately adapt to sponge materials with different characteristics, resulting in problems such as sponge deformation and high loss rate during grinding, which greatly increases production costs. On the other hand, when responding to customers' diversified shape requirements, general grinding wheels cannot complete the grinding of complex shapes, and custom grinding wheels have poor matching with the equipment, resulting in low processing efficiency and uneven product quality.
[0003] In addition, the traditional equipment has serious shortcomings in system integration. The feeding, forming, conveying and other links are independent of each other, lack effective cooperation, not only resulting in large equipment area, but also poor connection between links, often causing lag, which greatly affects the overall production efficiency. These problems seriously restrict the development of the sponge processing industry and limit the application expansion of sponge products in more fields.
[0004] Therefore, it is an urgent problem in the industry to develop an equipment that can accurately form and process according to customers' requirements for sponge material, size and shape, and has an efficient integrated system. UTILITY MODEL CONTENT
[0005] The utility model aims at overcoming the shortcomings of the prior art and providing a sponge forming machine.
[0006] The utility model solves the technical problems by adopting the following technical solutions:
[0007] A sponge forming machine comprises a feeding mechanism, a discharging mechanism and at least one forming mechanism. The feeding mechanism is used to convey the standing sponge embryo to the forming mechanism. The forming mechanism comprises a cotton clamping assembly, a grinding assembly and a dust suction assembly. The cotton clamping assembly is used to fix and rotate the standing sponge embryo. The grinding assembly is used to grind the outer peripheral surface of the rotating sponge embryo. The dust suction assembly is used to adsorb the ground dust. The discharging mechanism is used to output the ground sponge body to the finished product box.
[0008] Further, the feeding mechanism comprises a feeding channel. The feeding channel is connected with the discharging channel of the discharging mechanism through the forming mechanism. A plurality of fixed seats moving along the feeding channel are arranged in the feeding channel.
[0009] Further, the fixing base comprises two groups of supporting members, and the two groups of supporting members respectively act on the peripheral surface of the erected sponge embryo material.
[0010] Further, the cotton clamping assembly comprises a first driving member, a second driving member, a third driving member and two groups of clamping wheels, a feeding channel in the forming mechanism is provided with a through hole, and the two groups of clamping wheels are located on the two sides of the through hole respectively.
[0011] Further, the dust collection assembly comprises a dust collection cover and a dust collection pipe, the dust collection pipe is connected to the dust collection cover, a polishing opening is arranged below the dust collection cover, the polishing assembly comprises a grinding wheel, the grinding wheel is located in the dust collection cover, and the dust collection cover and the grinding wheel can move synchronously so that the polishing opening of the dust collection cover is aligned with the through hole below.
[0012] Further, one side panel of the dust collection cover is a transparent panel.
[0013] Further, the width of the feeding channel is the same as the width of the sponge embryo material.
[0014] Further, the supporting member is an arc-shaped plate or an inclined plate.
[0015] Further, the forming mechanism comprises two groups, and the feeding mechanism further comprises a double-channel feeding assembly, the double-channel feeding assembly comprises a conveying belt and a material pushing member, the conveying belt is provided with double channels formed by a partition plate in the conveying direction, the discharge end of the double channels is located above the conveying channel, and the material pushing member is used for pushing the erected and stacked sponge embryo materials in the double channels to the feeding channel one by one.
[0016] The advantages and positive effects of the sponge embryo material processing device are as follows: the feeding mechanism, the forming mechanism and the discharging mechanism are closely matched, the feeding channel and the discharging channel are seamlessly connected, the stable movement of the fixing base along the feeding channel is matched, the continuous and stable conveying of the sponge embryo material is realized, the waiting time of the material is greatly reduced, the overall processing efficiency is effectively improved, the erected sponge embryo material is clamped and rotated at the center point by the cotton clamping assembly, the peripheral surface of the sponge embryo material is conveniently polished to the specified requirement, the dust generated in the polishing process is timely adsorbed by the dust collection assembly, the dust is prevented from flying, the working environment is improved, and the influence on the health of the operator is reduced. BRIEF DESCRIPTION OF DRAWINGS
[0017] Figure 1 is the overall structure diagram in the utility model;
[0018] Figure 2 is the structure diagram of the forming mechanism in the utility model.
[0019] Accessories mark: 1, feeding mechanism; 11, feeding channel; 12, double-channel feeding assembly; 121, poking piece; 2, forming mechanism; 3, discharging mechanism; 31, cotton clamping assembly; 311, first driving piece; 312, second driving piece; 313, third driving piece; 314, clamping wheel; 32, polishing assembly; 321, grinding wheel; 33, dust suction assembly; 331, dust suction cover; 332, dust suction pipe; 4, sponge blank; 5, transparent panel. DETAILED DESCRIPTION
[0020] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the present application.
[0021] It should be noted that when a component is referred to as being "fixed" to another component, it can be directly on the other component or there can be intervening components. When a component is referred to as being "connected" to another component, it can be directly connected to the other component or there can be intervening components. When a component is referred to as being "disposed" on another component, it can be directly disposed on the other component or there can be intervening components. The terms "vertical", "horizontal", "left", "right", and similar terms as used herein are for purposes of description only.
[0022] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this application belongs. The terminology used in the description of the application herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the application. As used in this description, the term "and / or" includes any and all combinations of one or more of the associated listed items.
[0023] The embodiments of the present application are further described below in conjunction with the accompanying drawings:
[0024] Since the current sponge processing equipment has low polishing precision and serious deficiencies in system integration, the feeding, forming, conveying and other links are independent of each other, lack effective cooperation, not only lead to large equipment area, but also poor connection between links, often appear jam, greatly affect the overall production efficiency, therefore, the present application designs this sponge forming machine, as shown in the figure, including feeding mechanism 1, discharging mechanism 3 and at least one set of forming mechanism 2 (the forming mechanism 2 in the present application is two sets, because it is adapted to double-channel feeding); Figure 1 As shown in the figure, the sponge forming machine comprises a feeding mechanism 1, a discharging mechanism 3 and at least one set of forming mechanism 2 (the forming mechanism 2 in the present application is two sets, because it is adapted to double-channel feeding);
[0025] The feeding mechanism 1 comprises a double-channel feeding assembly 12 and a feeding channel 11, the feeding channel 11 is connected with the discharging channel of the discharging mechanism 3 through the forming mechanism 2, the double-channel feeding assembly 12 comprises a conveying belt and a poking piece 121, the conveying direction of the conveying belt is provided with double channels formed by a partition, the discharging end of the double channels is located above the conveying channel, in addition, a plurality of fixed seats moving along the feeding channel 11 are arranged in the feeding channel 11, the poking piece 121 is used for poking the erected sponge embryo 4 in the double channels into the fixed seat of the feeding channel 11 one by one, so that the sponge embryo 4 is prevented from tilting or overturning, the feeding mechanism 1, the forming mechanism 2 and the discharging mechanism 3 in the utility model are closely matched, the feeding channel 11 is seamlessly connected with the discharging channel, and the stable movement of the fixed seat along the feeding channel 11 is matched, so that the continuous and stable conveying of the sponge embryo 4 is realized, the material waiting time is greatly reduced, the overall processing efficiency is effectively improved, in the double-channel feeding assembly 12, the conveying belt and the poking piece 121 work cooperatively, the stacked sponge embryo 4 can be poked into the feeding mechanism 1 one by one, and the feeding efficiency is further improved, and batch production is realized.
[0026] The fixed seat comprises two groups of supporting pieces, the two groups of supporting pieces act on the outer circumferential surface of the erected sponge embryo 4 respectively, the width of the feeding channel 11 is the same as the width of the sponge embryo 4, at this time, the sponge embryo 4 falling into the fixed seat is just clamped, but the falling precision is relatively high, therefore, the width of the feeding channel 11 can be slightly larger than the width of the sponge embryo 4, at this time, when the sponge embryo 4 is a square material, the supporting piece is an inclined plate, the inclined plates of the two groups of supporting pieces are oppositely arranged to form an included angle, and the included angle is usually 90° and matches one corner of the square material, so that the square material can be clamped, when the sponge embryo 4 is a circular material, the supporting piece is an arc-shaped plate, the arc-shaped plates of the two groups of supporting pieces are oppositely arranged to form an arc, which can match the circular material, so that the circular material is conveniently limited and the sponge embryo 4 is prevented from rolling, and the polishing precision is further ensured.
[0027] As Figure 2As shown, the forming mechanism 2 includes a cotton clamping assembly 31 for fixing and rotating the erected sponge blank 4, a polishing assembly 32 for polishing the outer peripheral surface of the rotating sponge blank 4, and a dust suction assembly 33 for suction of the polished dust, and the discharging mechanism 3 is used for outputting the polished sponge body into a finished product box. Specifically, the cotton clamping assembly 31 includes a first driving member 311, a second driving member 312, a third driving member 313, and two groups of clamping wheels 314. The feeding channel 11 in the forming mechanism 2 is provided with a through opening, the feeding channel 11 is composed of two long plates, the through opening is in a "U" shape and penetrates through the two long plates, the two groups of clamping wheels 314 are respectively located on the two sides of the "U" shaped through opening, the first driving member 311 is used for driving the two groups of clamping wheels 314 to move towards or away from each other, the two groups of clamping wheels 314 and the corresponding first driving member 311 are both mounted on a plate, the second driving member 312 is used for synchronously driving the two groups of clamping wheels 314 to move in the vertical direction, that is, the second driving member 312 drives the plate to move in the vertical direction, and the third driving member 313 is used for driving any one group of clamping wheels 314 to rotate. The first driving member 311 and the second driving member 312 can be air cylinders or screw rods, and the third driving member 313 is a motor.
[0028] The three groups of driving members in the cotton clamping assembly 31 cooperate with each other to accurately control the action of the clamping wheels 314. The first driving member 311 tightly fixes the sponge blank 4 with the clamping wheels 314, the second driving member 312 realizes flexible adjustment of the clamping wheels 314 in the vertical direction, and the third driving member 313 drives the clamping wheels 314 to rotate, thereby ensuring that the sponge blank 4 remains stable and can rotate in all directions during polishing. In combination with the grinding wheel 321 of the polishing assembly 32, the outer peripheral surface of the sponge blank 4 can be accurately polished to meet the high-precision processing requirements.
[0029] The dust suction assembly 33 includes a dust suction cover 331 and a dust suction pipe 332, the dust suction pipe 332 is connected to the dust suction cover 331, the dust suction cover 331 is provided below a polishing opening, the polishing assembly 32 includes a grinding wheel 321, and the grinding wheel 321 is located in the dust suction cover 331. The dust suction cover 331 and the grinding wheel 321 can move synchronously to ensure that the polishing opening of the dust suction cover 331 is always aligned with the through opening, thereby improving the dust suction efficiency and minimizing the dust residue.
[0030] In addition, one side panel of the dust suction cover 331 is a transparent panel 5, so that the operator can directly observe the polishing condition and timely find and adjust problems, thereby reducing the operation difficulty. The overall structure of the device is reasonably designed, the functions of each assembly are clear, and the device is convenient to install, debug and maintain, thereby reducing the device maintenance cost and prolonging the service life of the device.
[0031] Working principle: when the fixed seat with sponge embryo material 4 moves to the through hole, stop, the two sides of the clamping wheel 314 move to clamp the two sides of the sponge embryo material 4, under normal circumstances, the clamping wheel 314 acts on the center point of the sponge embryo material 4, after the two clamping wheels 314 clamp the sponge embryo material 4, move upward to the dust cover 331 below, so that part of the sponge embryo material 4 enters the polishing port and is contacted and polished with the grinding wheel 321, in the polishing process, one of the clamping wheels 314 rotates to drive the sponge embryo material 4 to rotate, so as to realize the polishing of the whole sponge embryo material 4, after polishing, the clamping wheel 314 moves downward to place the sponge body on the fixed seat, and the next sponge embryo material 4 is polished again.
[0032] It should be emphasized that the embodiments described in the present application are illustrative rather than restrictive, and thus the present application is not limited to the embodiments described in the specific embodiments, and any other embodiments derived by those skilled in the art according to the technical scheme of the present application also belong to the scope of protection of the present application.
Claims
1. A sponge molding machine, characterized in that: It includes a feeding mechanism (1), a discharging mechanism (3), and at least one set of forming mechanisms (2). The feeding mechanism (1) is used to transport the upright sponge blank (4) into the forming mechanism (2). The forming mechanism (2) includes a cotton clamping assembly (31), a polishing assembly (32), and a dust collection assembly (33). The cotton clamping assembly (31) is used to fix and rotate the upright sponge blank (4). The polishing assembly (32) is used to polish the outer circumference of the rotating sponge blank (4). The dust collection assembly (33) is used to absorb the dust from the polishing. The discharging mechanism (3) is used to output the polished sponge body into the finished product box.
2. The sponge molding machine according to claim 1, characterized in that: The feeding mechanism (1) includes a feeding channel (11), which passes through the forming mechanism (2) and connects to the discharge channel of the discharge mechanism (3). The feeding channel (11) is provided with a number of fixed seats that move along the feeding channel (11).
3. The sponge molding machine according to claim 2, characterized in that: The fixing seat includes two sets of support members, which act on the outer peripheral surface of the erected sponge blank (4).
4. The sponge molding machine according to claim 3, characterized in that: The quilting assembly (31) includes a first driving member (311), a second driving member (312), a third driving member (313), and two sets of clamping wheels (314). The feeding channel (11) located in the forming mechanism (2) is provided with a through opening. The two sets of clamping wheels (314) are located on both sides of the through opening. The first driving member (311) is used to drive the two sets of clamping wheels (314) to move towards each other or away from each other. The second driving member (312) is used to synchronously drive the two sets of clamping wheels (314) to move in the vertical direction. The third driving member (313) is used to drive any one set of clamping wheels (314) to rotate.
5. A sponge molding machine according to claim 2 or 4, characterized in that: The dust collection assembly (33) includes a dust collection hood (331) and a dust collection pipe (332). The dust collection pipe (332) is connected to the dust collection hood (331). A polishing port is provided below the dust collection hood (331). The polishing assembly (32) includes a polishing wheel (321). The polishing wheel (321) is located inside the dust collection hood (331). The dust collection hood (331) and the polishing wheel (321) can move synchronously so that the polishing port of the dust collection hood (331) is aligned with the through-hole below.
6. The sponge molding machine according to claim 5, characterized in that: The dust collection hood (331) has a transparent panel (5) on one side.
7. The sponge molding machine according to claim 3, characterized in that: The width of the feeding channel (11) is the same as the width of the sponge blank (4).
8. The sponge molding machine according to claim 3, characterized in that: The support member is an arc-shaped plate or an inclined plate.
9. The sponge molding machine according to claim 1, characterized in that: The forming mechanism (2) consists of two sets, and the feeding mechanism (1) further includes a dual-channel feeding assembly (12). The dual-channel feeding assembly (12) includes a conveyor belt and a material feeding component (121). The conveyor belt has a dual channel formed by a partition in the conveying direction. The discharge end of the dual channel is located above the conveying channel. The material feeding component (121) is used to push the sponge blanks (4) stacked upright in the dual channel one by one onto the feeding channel (11).