Vacuum adsorption device
By setting multiple air inlets and a double sealing layer in the vacuum adsorption device, the problem of uneven airflow in the containment cavity is solved, achieving stable adsorption and fixation of parts, and improving the efficiency and reliability of the device.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-23
- Publication Date
- 2026-03-24
AI Technical Summary
Existing vacuum adsorption devices use a single suction port to draw air, resulting in uneven airflow and inconsistent air pressure within the containment cavity. This makes it impossible to provide uniform suction force, which affects the fixation effect of parts.
The design incorporates multiple air intakes to draw gas from different directions, creating a balanced airflow environment. The pressure uniformity is ensured by limiting grooves and a double sealing layer. Combined with the working unit and fixing mechanism, stable adsorption of parts is achieved.
It achieves a balanced airflow environment within the containment cavity, reduces the risk of inconsistent air pressure, improves the adsorption stability and fixation reliability of the parts, and reduces energy consumption.
Smart Images

Figure CN224027488U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to mechanical assembly technical field especially relates to a vacuum adsorption device. BACKGROUND
[0002] Vacuum adsorption is with vacuum adsorption force as medium in adsorption fixed different parts, for hanging or fixed various articles.
[0003] The vacuum adsorption mechanism on the market adopts one suction port to suck or extract gas in the cavity, but this one suction port to extract gas in the cavity can easily cause uneven airflow environment, make the partial air pressure in the containing cavity inconsistent, lead to unable to provide uniform force, unable to provide guarantee for suction force. CONTENT OF THE UTILITY MODEL
[0004] The utility model discloses a vacuum adsorption device, through setting up multiple suction ports, and multiple suction ports extract gas from different directions to the containing cavity, can provide an even airflow environment, reduce the risk of uneven airflow environment in the containing cavity, cause the partial air pressure in the containing cavity inconsistent.
[0005] Correspondingly, the utility model provides a vacuum adsorption device, the vacuum adsorption device includes: vacuum adsorption mechanism and working unit,
[0006] The vacuum adsorption mechanism includes: base, the base has the containing cavity of hollow cavity and the multiple suction ports on the outer surface of base, multiple the suction port is communicated with containing cavity,
[0007] One end of containing cavity is inserted for the output end of working unit, the limiting recess is arranged on the base, and the limiting recess is located at the other end of the containing cavity.
[0008] The output end of working unit moves along the working direction in containing cavity.
[0009] Preferably, the containing cavity includes: moving cavity and working cavity, and a slope is formed at the junction of the moving cavity and the working cavity.
[0010] The working cavity is communicated with the outside, and the moving cavity is connected with the outside based on the working cavity.
[0011] Preferably, the moving cavity is communicated with multiple suction ports.
[0012] Preferably, the moving cavity and the working cavity are connected at the junction.
[0013] Preferably, the vacuum adsorption mechanism further includes a connecting seat, and the connecting seat has a connecting hole.
[0014] The working unit passes through the connecting hole of the connecting base, and a first sealing layer and a second sealing layer are arranged at the connection between the working unit and the connecting base.
[0015] Preferably, the inner wall of the first sealing layer is in abutment with the working unit, and the outer wall of the second sealing layer is in abutment with the connecting base.
[0016] Preferably, a mounting base is arranged between the connecting base and the base, and the mounting base extends in a direction away from the base to form a connecting portion.
[0017] Preferably, the connecting portion is provided with a plurality of clamping bosses and a plurality of fixing holes, and the plurality of clamping bosses are distributed on both sides of the plurality of fixing holes.
[0018] Preferably, the root of the limiting groove and the side wall of the limiting groove are connected to form a curved surface.
[0019] Preferably, the vacuum adsorption device further comprises a fixing mechanism, the vacuum adsorption mechanism is fixedly installed on the fixing mechanism, and the working unit is movably installed on the fixing mechanism.
[0020] The beneficial effects of the utility model are as follows:
[0021] The utility model discloses a plurality of suction ports are set up, and the plurality of suction ports extracts gas to the containing cavity from different directions, can provide an even airflow environment, reduces the risk of the formation uneven airflow environment in the containing cavity, causes the partial air pressure in the containing cavity to be inconsistent, is favorable to the processing part corresponding with adsorption in the limiting groove. BRIEF DESCRIPTION OF DRAWINGS
[0022] In order to more clearly illustrate the technical scheme in the embodiments of the utility model or prior art, the following will briefly introduce the drawings needed to be used in the embodiment or prior art description, and obviously, the drawings in the following description are only some embodiments of the utility model, and for those skilled in the art, other drawings can also be obtained according to these drawings without paying creative labor.
[0023] Figure 1 It is the structure schematic view of the vacuum adsorption device in the utility model;
[0024] Figure 2 It is the mechanism schematic view of the vacuum adsorption mechanism in the utility model;
[0025] Figure 3 It is the sectional view of the vacuum adsorption mechanism in the utility model;
[0026] Figure 4Is the structure diagram of mounting seat in the utility model.
[0027] In the drawings, 1, vacuum suction mechanism;11, base;110, containing cavity;1101, moving cavity;1102, working cavity;1103, inclined plane;111, air inlet;112, limit groove;2, working unit;3, connecting seat;31, connecting hole;4, first sealing layer;5, second sealing layer;6, mounting seat;7, connecting part;71, clamping boss;72, fixing hole;8, fixing mechanism;81, fixing support;82, first mounting frame;83, second mounting frame. DETAILED DESCRIPTION
[0028] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the protection scope of the utility model.
[0029] Figure 1 The structure diagram of vacuum suction device in the utility model is shown, Figure 2 The mechanism diagram of vacuum suction mechanism in the utility model is shown, Figure 3 The sectional view of vacuum suction mechanism in the utility model is shown, Figure 4is structural schematic view showing mounting seat in the utility model, the vacuum adsorption device includes: vacuum adsorption mechanism 1 and work unit 2;The vacuum adsorption mechanism 1 includes: base 11, the base 11 has the containing cavity 110 of hollow cavity and multiple suction ports 111 on the outer surface of base, multiple the suction port 111 with the containing cavity 110 is communicated;The containing cavity 110 is inserted for the output end of work unit 2 one end, the base 11 is provided with the limiting groove 112, the limiting groove 112 is located the other end of containing cavity 110;The output end of work unit 2 moves in containing cavity 110 along the working direction.In the embodiment, the base 11 has two suction ports 111, and the number of suction ports 111 can be adjusted according to use, and the efficiency of air suction is changed by using different number of suction ports 111, the suction port 111 is used to suck away the air in the containing cavity 110, and the containing cavity 110 forms a negative pressure environment.Two suction ports 111 can provide a balanced airflow environment from two different directions, reduce the risk of uneven airflow environment in the containing cavity 110, leading to inconsistent air pressure in the containing cavity 110.The limiting groove 112 is used to limit the corresponding machining parts, and the corresponding parts are adsorbed in the limiting groove 112.The working direction of work unit 2 is specifically moving from containing cavity 110 to limiting groove 112 direction, or moving from limiting groove 112 to containing cavity 110, wherein moving from containing cavity 110 to limiting groove 112 direction is to install the machining parts to the corresponding position, and moving from limiting groove 112 to containing cavity 110 is to restore the original position to prepare for the next time to install the machining parts to the corresponding position.
[0030] It should be noted that work unit 2 can be an electric screwdriver or a compression device with a pneumatic cylinder, when work unit 2 is an electric screwdriver, the electric screwdriver head is located in the containing cavity 110, and the electric screwdriver head moves downward to the machining cavity and abuts against the corresponding machining part during use, and the electric screwdriver head rotates to drive the corresponding machining part to the corresponding position.Similarly, when work unit 2 is a compression device with a pneumatic cylinder, the output end of the compression device is located in the containing cavity 110, and the output end moves downward to the machining cavity and abuts against the corresponding machining part during use, and the output end drives the machining part to embed in the corresponding position.
[0031] Further, the vacuum adsorption device further comprises a fixing mechanism 8, the vacuum adsorption mechanism 1 is fixedly installed on the fixing mechanism, and the working unit 2 is movably installed on the fixing mechanism. In the embodiment, the fixing mechanism comprises a fixing support 81 and a first mounting bracket 82 and a second mounting bracket 88 installed on the fixing support 81, wherein the first mounting bracket 82 is fixedly connected with the working unit 2, and the second mounting bracket 88 is fixedly connected with the vacuum adsorption mechanism 1. The first mounting bracket 82 moves on the fixing support 81, thereby driving the working unit 2 to move, so that the working unit 2 can adjust its position according to the use condition; similarly, the second mounting bracket 88 moves on the fixing support 81, thereby driving the vacuum adsorption mechanism 1 to move, so that the vacuum adsorption mechanism 1 can adjust its position according to the use condition and cooperate with the working unit 2.
[0032] Further, the accommodating cavity 110 comprises a moving cavity 1101 and a working cavity 1102, and a slope 1103 is formed at the connection of the moving cavity 1101 and the working cavity 1102; the moving cavity 1101 is in communication with the working cavity 1102, the working cavity 1102 is in communication with the outside, and the moving cavity 1101 is in communication with the outside based on the working cavity 1102, that is, the accommodating cavity 110 is in communication with the outside. The slope 1103 has a clear guiding property, so that the working unit 2 can accurately enter the working cavity 1102, and this is beneficial to the accurate machining of the working unit 2. The moving cavity 1101 is used for accommodating the output end of the corresponding working unit 2, so as to reduce the risk of deformation of the output end of the working unit 2 due to collision with the outside during use, and the working cavity 1102 is used for aligning and connecting the output end of the working unit 2 with the corresponding machining part, so as to ensure that the gap and the fit degree between the parts meet the working requirements.
[0033] Further, the moving cavity 1101 is in communication with a plurality of air suction ports 111. In the embodiment, the moving cavity 1101 is in communication with two air suction ports 111, and the two air suction ports 111 are located at opposite sides, each of the air suction ports 111 is provided with an air pipe, and the other end of the air pipe is connected with an air suction device. When the air suction device starts to work, simultaneously suctioning air from two directions can significantly accelerate the air flow speed in the accommodating cavity 110, thereby shortening the time required to reach the required negative pressure state. Simultaneously suctioning air from two directions can ensure that the negative pressure in the accommodating cavity 110 is more uniform, avoiding the situation that the negative pressure is insufficient or excessive in some areas, and this is beneficial to ensuring that the environmental conditions in the whole accommodating cavity 110 are more consistent and stable.
[0034] Specifically, the vacuum suction device moves to the corresponding material area, the processing parts in the material area are attracted into the limiting groove 112, and then the two air suction ports 111 work simultaneously to extract the gas in the containing cavity 110, so that a negative pressure state is formed in the containing cavity 110. Atmospheric pressure has a force on the processing parts, so that the processing parts are adsorbed in the limiting groove 112, reducing the risk of falling of the processing parts. Then the vacuum suction device moves to the corresponding processing position, the two air suction ports 111 stop suction, the output end of the processing unit moves in the containing cavity 110 towards the limiting groove 112 until abutting with the processing parts, and pushes the processing parts away from the limiting groove 112 and installs to the corresponding position. In this process, air enters the containing cavity 110 from the gap between the limiting groove 112 and the processing parts, so that the air pressure in the containing cavity 110 becomes normal atmospheric pressure, reducing the force of atmospheric pressure on the processing parts, which is beneficial to reduce the energy consumption of the processing unit.
[0035] Further, the vacuum suction mechanism 1 further comprises a connecting seat 3, the connecting seat 3 has a connecting hole 31; the working unit 2 passes through the connecting seat 3 based on the connecting hole 31, and the connecting part of the working unit 2 and the connecting seat 3 is provided with a first sealing layer 4 and a second sealing layer 5. The first sealing layer 4 is arranged on the contact surface of the connecting seat 3 and the working unit 2, and its main function is to fill the small gap between the two and prevent gas leakage. The second sealing layer 5 is arranged outside the first sealing layer 4, and its main function is to provide additional protection to prevent the first sealing layer 4 from failing due to long-term use or wear. Double sealing significantly improves the overall sealing performance and reduces the risk of gas exchange between the containing cavity 110 and the outside.
[0036] Further, the inner wall of the first sealing layer 4 abuts against the working unit 2, and the outer wall of the second sealing layer 5 abuts against the connecting seat 3. The first sealing layer 4 is used to seal the gap between the working unit 2 and the connecting seat 3, so as to avoid gas flowing out of the gap between the working unit 2 and the connecting seat 3 during use, which is beneficial to maintain the negative pressure state in the containing cavity 110 and adsorb the processing parts in the limiting groove 112. The second sealing layer 5 is used to seal the gap between the connecting seat 3 and the containing cavity 110, so as to avoid gas flowing out of the gap between the working unit 2 and the connecting seat 3 during use, which is beneficial to maintain the negative pressure state in the containing cavity 110 and adsorb the processing parts in the limiting groove 112. The structure of the double sealing layer performs double sealing on the containing cavity 110, reduces the risk of leakage of the containing cavity 110, and is beneficial to stably adsorb the processing parts in the limiting groove 112.
[0037] Further, the connecting seat 3 and the base 11 are provided with a mounting seat 6 extending away from the base 11 to form a connecting part 7. The mounting seat 6 is used to connect the connecting seat 3 and the base 11, and the connecting part 7 is used to mount the vacuum adsorption device to the corresponding position, so that the vacuum adsorption device can be mounted on the corresponding equipment. The base 11, the mounting seat 6 and the connecting seat 3 form a clear hierarchical structure, so that the connection between each component is more stable, and maintenance and replacement are also facilitated.
[0038] Further, the connecting part 7 has a plurality of clamping bosses 71 and a plurality of fixing holes 72, and the plurality of clamping bosses 71 are distributed on both sides of the plurality of fixing holes 72. In this embodiment, the connecting part 7 has two clamping bosses 71 and two fixing holes 72, and the two clamping bosses 71 are symmetrically distributed on both sides of the two fixing holes 72. The clamping boss 71 is used to clamp the connecting part 7 on the corresponding device, and the fixing hole 72 is used to fix the connecting part 7 on the corresponding device. The clamping boss 71 is inserted into the clamping groove of the corresponding device, and the two are clamped together to form a stable mechanical connection, so that the connecting part 7 is more stable and reliable, which helps to reduce the risk of falling or circumferential rotation of the connecting part 7 during use. The fixing hole 72 fixes the connecting part 7 and the corresponding device together by connecting fasteners to provide stable mechanical support for the entire structure and reduce the risk of falling or circumferential rotation of the connecting part 7 during use.
[0039] Further, the root of the limiting groove 112 and the side wall of the limiting groove 112 are connected to form a curved surface. The curved surface design of the limiting groove 112 can provide a guiding effect, ensure that the processed parts always maintain the correct direction during sliding, and reduce wear caused by friction. The curved surface design helps to achieve a tighter fit during assembly. When the processed parts are inserted into the limiting groove 112, the curved surface can guide the components to gradually enter the correct position, thereby reducing assembly errors. Secondly, the limiting groove 112 has a magnet, which can have an adsorption effect on the processed parts, and can firmly adsorb these parts to avoid losing or falling of the processed parts during use, thereby reducing the time to find and pick up the parts again and improving work efficiency.
[0040] Need to explain, the limiting groove 112 with the accommodating cavity 110 is located in the same axis, the limiting groove 112 and the accommodating cavity 110 are located in the same axis, the output end of the working unit 2 is moved from the moving cavity 1101 to the machining cavity during processing, and is in abutment with the machining part from the machining cavity, pushes the machining part away from the limiting groove 112, helps to reduce the friction and vibration between the working unit 2 and the inner wall of the accommodating cavity 110.Secondly, the working unit 2 can more easily align and insert the parts into the correct position, thereby reducing the assembly time and error rate.
[0041] In summary, the utility model discloses a plurality of air inlets are set up, and a plurality of air inlets extract gas from different directions to the accommodating cavity, can provide a balanced airflow environment, reduce the risk of the formation of uneven airflow environment in the accommodating cavity, cause the partial air pressure in the accommodating cavity to be inconsistent, benefit the corresponding machining part is adsorbed in the limiting groove.
[0042] In addition, the vacuum adsorption device provided by the embodiment of the utility model is described in detail above, the principle and implementation mode of the utility model are described in this paper by using specific examples, and the above embodiment is only used to help understand the method and core idea of the utility model;Meanwhile, for the general technical personnel in the art, according to the idea of the utility model, the specific implementation mode and application range will be changed, and the above description should not be understood as the limitation of the utility model.
Claims
1. A vacuum adsorption device, characterized in that, The vacuum adsorption device includes: a vacuum adsorption mechanism and a working unit; The vacuum adsorption mechanism includes: a base, the base having a hollow cavity and a plurality of air intakes located on the outer surface of the base, the plurality of air intakes being connected to the cavity; One end of the receiving cavity is for the output end of the working unit to be inserted, and a limiting groove is provided on the base, the limiting groove being located at the other end of the receiving cavity; The output end of the working unit moves along the working direction within the receiving cavity.
2. The vacuum adsorption device according to claim 1, characterized in that, The receiving cavity includes a movable cavity and a working cavity, and an inclined surface is formed at the connection between the movable cavity and the working cavity; The working chamber is connected to the outside, and the movable chamber is connected to the outside based on the working chamber.
3. The vacuum adsorption device according to claim 2, characterized in that, The movable cavity is connected to the plurality of air intake ports.
4. The vacuum adsorption device according to claim 1, characterized in that, The vacuum adsorption mechanism further includes a connecting seat, which has a connecting hole; The working unit passes through the connecting seat based on the connecting hole, and a first sealing layer and a second sealing layer are provided at the connection between the working unit and the connecting seat.
5. The vacuum adsorption device according to claim 4, characterized in that, The inner wall of the first sealing layer abuts against the working unit, and the outer wall of the second sealing layer abuts against the connecting seat.
6. The vacuum adsorption device according to claim 5, characterized in that, A mounting base is provided between the connecting seat and the base, and the mounting base extends in a direction away from the base to form a connecting part.
7. The vacuum adsorption device according to claim 6, characterized in that, The connecting part has multiple snap-fit protrusions and multiple fixing holes, with the multiple snap-fit protrusions distributed on both sides of the multiple fixing holes.
8. The vacuum adsorption device according to claim 1, characterized in that, The root of the limiting groove and the sidewall of the limiting groove are connected to form an arc surface.
9. The vacuum adsorption device according to claim 8, characterized in that, The limiting groove and the receiving cavity are located on the same axis.
10. The vacuum adsorption device according to claim 1, characterized in that, The vacuum adsorption device also includes a fixing mechanism, on which the vacuum adsorption mechanism is fixedly installed, and the working unit is movably installed.