Plastic particle fast melting device for plastic processing

By introducing a linkage structure of components such as active bevel gears and a harmful gas treatment system into the plastic granule rapid melting device, the problem of rapid mixing of different types of plastics has been solved, achieving uniform melting and environmentally friendly production, and improving the adaptability of the equipment and product quality.

CN224028054UActive Publication Date: 2026-03-24GUANGDONG YUEHUA NEW MATERIALS TECHNOLOGY CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-02-11
Publication Date
2026-03-24

AI Technical Summary

Technical Problem

Existing plastic pellet fast-melting devices for plastic processing lack flexibility when handling different types of plastics or different processing needs, and cannot quickly adjust the process, resulting in uneven mixing and affecting product quality and performance.

Method used

The system employs a linkage structure consisting of components such as an active bevel gear, connecting rod, transmission rod, slide rod, turntable, bearing rod, spring, and limit block to achieve flexible control of the stirring rod. It also removes harmful gases through components such as air guide pipe, filter box, activated carbon filter, water pipe, and atomizing nozzle, thereby enhancing the equipment's adaptability and mixing efficiency.

Benefits of technology

It achieves uniform melting of different types of plastic granules, improves mixing efficiency, ensures stable product quality, reduces environmental pollution, complies with environmental regulations, and adapts to diversified production needs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of fast melting devices, and discloses a plastic particle fast melting device for plastic processing, which comprises a processing platform, a servo motor is fixedly connected to the middle of one side of the bottom of the processing platform, and the output end of the servo motor penetrates through the processing platform and is fixedly connected with a driving bevel gear. The top of the driving bevel gear is fixedly connected with a connecting rod, the connecting rod penetrates through and is rotationally connected with the machining platform, the middle of the top of the machining platform is fixedly connected with a box body, one side of the middle of the top of the box body is fixedly connected with a fixing plate, and the middle of the bottom of the fixing plate penetrates through and is rotationally connected with a transmission rod. According to the plastic particle mixing device, plastic particles can be effectively mixed through linkage among the driving bevel gear, the connecting rod, the transmission rod, the sliding rod, the rotating disc, the bearing rod, the spring, the limiting block, the rotating rod, the first driven bevel gear, the second driven bevel gear, the third driven bevel gear, the supporting rod, the fourth driven bevel gear, the universal joint and the sliding column.
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Description

TECHNICAL FIELD

[0001] The utility model relates to fast melting device technical field, concretely is a kind of plastic granule fast melting device for plastic processing. BACKGROUND

[0002] Fast melting device is a kind of equipment for the field of plastic processing, aims at quickly converting plastic granule into molten state, improves production efficiency, this kind of device usually combines advanced heating technology and efficient mixing system, can uniformly heat and fully mix plastic granule in short time, to ensure the quality stability of melt, fast melting device not only can significantly shorten melting time, reduce energy consumption, can also reduce material thermal degradation, is widely used in injection molding, extrusion and other multiple plastic processing links, provides efficient, environmentally-friendly production solution for enterprise.

[0003] Plastic granule fast melting device is an advanced equipment for improving plastic processing efficiency, mainly by heating and stirring, quickly melts plastic granule into uniform melt, the device is usually equipped with efficient heating system and dynamic mixing device, helps shorten melting time, reduces energy consumption, while ensuring the temperature uniformity of melt, reduces the risk of material thermal degradation, it is widely used in injection molding, extrusion and other plastic processing technology, not only improves production efficiency, but also improves the quality of finished product, contributes to the sustainable development of plastic industry.

[0004] But the existing plastic granule fast melting device for plastic processing in equipment in processing different types of plastics or different processing needs, lack of flexibility, thereby limit its ability to adapt to different materials, especially when demand changes, unable to quickly adjust process, and lead to different types or different color plastic granule mixing uneven, affect the quality of final product, thereby leading to unstable product performance or appearance inconsistency, to solve the above problems, therefore, put forward a kind of plastic granule fast melting device for plastic processing. UTILITY MODEL CONTENTS

[0005] The utility model aims at providing a kind of plastic granule fast melting device for plastic processing, solve the problem of unable to adapt to different types of plastic fast melting process and unable to quickly adjust stirring mode in background art.

[0006] In order to achieve the above object, the utility model provides the following technical scheme: A kind of plastic particle fast melting device for plastic processing, including processing platform, the bottom side middle of processing platform is fixedly connected with servo motor, the output of servo motor penetrates processing platform and is fixedly connected with driving bevel gear, the top of driving bevel gear is fixedly connected with connecting rod, and connecting rod is penetrated with processing platform and is rotatably connected, the top middle of processing platform is fixedly connected with box, the top middle side of box is fixedly connected with fixed plate, the bottom middle of fixed plate is penetrated and rotatably connected with transmission rod, the bottom of transmission rod is penetrated and is slidably connected with slide rod, the bottom of slide rod is fixedly connected with rotary table, and rotary table is penetrated with connecting rod and is slidably connected, the top side of rotary table is fixedly connected with bearing rod, and bearing rod is penetrated with fixed plate and is slidably connected, the outer ring side of bearing rod is penetrated and fixedly connected with spring, the other end of spring is fixedly connected with limit block, and limit block is penetrated with fixed plate and is slidably connected, the inside of processing platform is provided with transmission assembly.

[0007] By adopting the above technical scheme, the connection transmission can be quickly released through the linkage between the above structures, so that the stirring can be stopped quickly when a fault occurs or emergency stop is needed, thereby ensuring the safety of the operator.

[0008] As a further description of the above technical scheme: the transmission assembly includes a rotating rod, the rotating rod is penetrated with one side of the processing platform and is rotatably connected, both ends of the rotating rod are fixedly connected with first driven bevel gears, and the first driven bevel gears are meshingly connected with the driving bevel gear, a fixed rod is penetrated with the top middle of the processing platform and is rotatably connected, the bottom of the fixed rod is fixedly connected with a second driven bevel gear, and the second driven bevel gear is meshingly connected with the first driven bevel gear on the other side.

[0009] By adopting the above technical scheme, the second driven bevel gear can drive the fixed rod to rotate on the processing platform through the installed first driven bevel gear.

[0010] As a further description of the above technical scheme: the top of the transmission rod is fixedly connected with a third driven bevel gear, a support rod is penetrated with one side of the fixed plate and is rotatably connected, one end of the support rod is fixedly connected with a fourth driven bevel gear, and the fourth driven bevel gear on one side is meshingly connected with the third driven bevel gear, the other end of the support rod is fixedly connected with a universal joint, a slide column is penetrated with the top middle of the box and is rotatably connected, and the slide column is fixedly connected with the universal joint.

[0011] By adopting the above technical scheme, the fourth driven bevel gear can be driven to rotate by the third driven bevel gear through the rotation of the installed support rod, so that the required components or structures can be rotated.

[0012] As a further description of the above technical solution: the top side of the box is penetrated and fixedly connected with a gas guide pipe, one end of the gas guide pipe is penetrated and fixedly connected with a filter box, and the top of the filter box is penetrated and fixedly connected with a fan.

[0013] By adopting the above technical scheme, the harmful gas generated in the box can be discharged to the outside through the installed gas guide pipe.

[0014] As a further description of the above technical solution: the inner wall of the filter box is provided with an activated carbon filter screen, and the inner wall of the box is provided with a heating plate.

[0015] By adopting the above technical scheme, the harmful gas generated in the box can be finally filtered through the installed activated carbon filter screen, thereby ensuring the safety and health of the environment outside.

[0016] As a further description of the above technical solution: one end of the filter box is penetrated and fixedly connected with a water pipe, and one end of the water pipe is penetrated and fixedly connected with a water tank.

[0017] By adopting the above technical scheme, the chemical absorbent in the water tank can be transported to the designated position through the installed water pipe.

[0018] As a further description of the above technical solution: the other end of the water pipe is fixedly connected with an atomizing nozzle, the outer wall of the water pipe is fixedly connected with a water pump, and the water pump is fixedly connected with the water tank.

[0019] By adopting the above technical scheme, the chemical absorbent can be sprayed in mist form into the box through the installed atomizing nozzle and water pump.

[0020] As a further description of the above technical solution: the top of the box is provided with a feeding port at one end, the outer wall of the box is penetrated and fixedly connected with a discharging pipe at one end, and the bottom of the processing platform is fixedly connected with a stand column around.

[0021] By adopting the above technical scheme, the stability of the whole device can be maintained through the installed stand column.

[0022] Compared with the prior art, the beneficial effects of the present application are as follows:

[0023] 1. The plastic particle fast melting device for plastic processing provided by the present application can realize effective mixing of plastic particles through linkage between the driving bevel gear, the connecting rod, the transmission rod, the sliding rod, the rotating disc, the bearing rod, the spring, the limiting block, the rotating rod, the first driven bevel gear, the second driven bevel gear, the third driven bevel gear, the supporting rod, the fourth driven bevel gear, the universal joint and the sliding column, so that different types of materials can be more uniformly melted, the overall mixing efficiency is improved, and the working states of the two stirring rods can be flexibly controlled.

[0024] 2、The utility model provides a kind of plastic granule fast melting device for plastic processing, linkage between gas guide pipe, filter box, vacuum pump, fan, activated carbon filter screen, water pipe, atomizing nozzle, water pump and water tank effectively neutralizes or removes harmful gas, reduce pollution to environment, comply with environmental regulations, and can replace absorbent according to actual production demand and raw material change, enhance the adaptability of equipment under different production conditions, satisfy diversified production demand. BRIEF DESCRIPTION OF DRAWINGS

[0025] Figure 1 It is the overall structure schematic diagram of the utility model;

[0026] Figure 2 It is the section view of the utility model;

[0027] Figure 3 It is the Figure 2 enlarged view of middle A;

[0028] Figure 4 It is the filter box section view of the utility model.

[0029] LEGEND:

[0030] 1, processing platform;2, stand;3, box;4, discharge pipe;5, feed inlet;6, servo motor;7, driving bevel gear;8, connecting rod;9, fixed plate;10, transmission rod;11, sliding rod;12, turntable;13, bearing rod;14, spring;15, limit block;16, rotating rod;17, first driven bevel gear;18, fixed rod;19, second driven bevel gear;20, third driven bevel gear;21, support rod;22, fourth driven bevel gear;23, universal joint;24, sliding column;25, gas guide pipe;26, filter box;27, heating plate;28, fan;29, activated carbon filter screen;30, water pipe;31, atomizing nozzle;32, water tank;33, water pump. DETAILED DESCRIPTION

[0031] The technical scheme in the embodiments of the utility model will be described clearly and completely below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of the utility model.

[0032] For further understanding the contents of the utility model, refer to the drawings to describe the utility model in detail.

[0033] Refer to Figure 1 and Figure 2The utility model discloses a plastic particle fast melting device for plastic processing, including processing platform 1, the bottom one side middle fixedly connected with servo motor 6 of processing platform 1, the needed component or structure rotation can be let through the servo motor 6 of installation, the top middle fixedly connected with box 3 of processing platform 1, the plastic particle that needs to carry out fast melting can be carried through the box 3 of installation, the top middle one side fixedly connected with fixed plate 9 of box 3, the needed component and structure can be carried and fixed through the fixed plate 9 of installation, the top middle of processing platform 1 is penetrated and is rotationally connected with fixed rod 18, the needed stirring rod can be connected and is positioned to it through the fixed rod 18 of installation, the inner wall of box 3 is provided with heating plate 27, the plastic particle in the box 3 can be heated and handled through the heating plate 27 of installation, the top one end of box 3 is set with feed inlet 5, the plastic particle needed can be transported to the box 3 through the feed inlet 5 of installation, the outer wall one end of box 3 is penetrated and is fixedly connected with discharge pipe 4, the material after fast melting can be discharged through the discharge pipe 4 of installation, the bottom all around of processing platform 1 is fixedly connected with stand 2, the whole device can be carried and fixed through the stand 2 of installation and keeps stable.

[0034] With reference to Figure 2 And Figure 3The output end of the servo motor 6 penetrates the processing platform 1 and is fixedly connected with the driving bevel gear 7, the top of the driving bevel gear 7 is fixedly connected with the connecting rod 8, and the connecting rod 8 is penetrated with the processing platform 1 and is rotationally connected, the bottom middle of the fixed plate 9 is penetrated and rotationally connected with the transmission rod 10, the bottom of the transmission rod 10 is penetrated and slidingly connected with the sliding rod 11, the bottom of the sliding rod 11 is fixedly connected with the rotating disc 12, and the rotating disc 12 is penetrated with the connecting rod 8 and is slidingly connected, the top of one side of the rotating disc 12 is fixedly connected with the bearing rod 13, and the bearing rod 13 is penetrated with the fixed plate 9 and is slidingly connected, the outer circle of one side of the bearing rod 13 is penetrated and fixedly connected with the spring 14, the other end of the spring 14 is fixedly connected with the limiting block 15, and the limiting block 15 is penetrated with the fixed plate 9 and is slidingly connected, by sliding the limiting block 15 into the bearing rod 13, the spring 14 is extruded, the bearing rod 13 slides out of the transmission rod 10, and when strong mixing is needed, the two stirring rods can rotate at the same time, the inside of the processing platform 1 is provided with a transmission assembly, the transmission assembly comprises a rotating rod 16, the rotating rod 16 is penetrated with one side of the processing platform 1 and is rotationally connected, both ends of the rotating rod 16 are fixedly connected with the first driven bevel gear 17, and the first driven bevel gear 17 is meshingly connected with the driving bevel gear 7, the bottom of the fixed rod 18 is fixedly connected with the second driven bevel gear 19, and the second driven bevel gear 19 is meshingly connected with the first driven bevel gear 17 on the other side, the top of the transmission rod 10 is fixedly connected with the third driven bevel gear 20, one side of the fixed plate 9 is penetrated and rotationally connected with the support rod 21, one end of the support rod 21 is fixedly connected with the fourth driven bevel gear 22, and the fourth driven bevel gear 22 is meshingly connected with the third driven bevel gear 20 on one side, the other end of the support rod 21 is fixedly connected with the universal joint 23, the top middle of the box body 3 is penetrated and rotationally connected with the sliding column 24, and the sliding column 24 is fixedly connected with the universal joint 23, by rotating the driving bevel gear 7, the first driven bevel gear 17 is driven to rotate, by rotating the rotating rod 16, the fixed rod 18 is driven to rotate in the processing platform 1, the stirring rod is driven to rotate, at the same time, the transmission rod 10 is rotated, the third driven bevel gear 20 drives the fourth driven bevel gear 22 to rotate, the support rod 21 is driven to rotate in the fixed plate 9, the universal joint 23 drives the sliding column 24 to rotate, and the other stirring rod is driven to rotate, so that the plastic particles can be effectively mixed, different kinds of materials can be more uniformly melted, and the overall mixing efficiency is improved.

[0035] With reference to Figure 4The top side of the box body 3 is penetrated and fixedly connected with an air guide pipe 25, one end of the air guide pipe 25 is penetrated and fixedly connected with a filter box 26, the top of the filter box 26 is penetrated and fixedly connected with a fan 28, the inner wall top of the filter box 26 is provided with an activated carbon filter screen 29, the gas in the box body 3 can be extracted into the filter box 26 through the installed fan 28, so as to be filtered through the activated carbon filter screen 29, so as to improve the safety and comfort of the working environment, protect the health of workers, and reduce the risk of occupational diseases, one end of the filter box 26 is penetrated and fixedly connected with a water pipe 30, one end of the water pipe 30 is penetrated and fixedly connected with a water tank 32, the other end of the water pipe 30 is fixedly connected with an atomizing nozzle 31, the outer wall of the water pipe 30 is fixedly connected with a water pump 33, and the water pump 33 is fixedly connected with the water tank 32, the chemical absorbent stored in the water tank 32 is extracted into the water pipe 30 through the start of the water pump 33, and the specified chemical absorbent is sprayed in mist form into the filter box 26 through the atomizing nozzle 31, so as to effectively neutralize or remove harmful gas and reduce environmental pollution.

[0036] Working principle: when the driving bevel gear 7 rotates forward, the first driven bevel gear 17 rotates reversely, so that the rotating rod 16 reverses in the machining platform 1, then through the meshing connection of the second driven bevel gear 19 and the first driven bevel gear 17, the fixed rod 18 reverses in the box body 3, then when two stirring rods need to rotate at the same time and in different directions, press the limiting block 15 to slide on the fixed plate 9, so as to slide into the bearing rod 13, so as to extrude the spring 14, so that the bearing rod 13 slides out of the fixed plate 9, so that the sliding rod 11 slides out of the transmission rod 10, so that the bottom of the rotating disc 12 slides into the connecting rod 8, so as to be driven to rotate by the connecting rod 8, so that the transmission rod 10 rotates forward in the fixed plate 9, then through the meshing connection of the third driven bevel gear 20 and the fourth driven bevel gear 22, the supporting rod 21 reverses in the fixed plate 9, then through the fixed connection of the universal joint 23 and the sliding column 24, the sliding column 24 reverses on the inner wall top of the box body 3, so that the other stirring rod reverses, so as to form a forward and reverse stirring mode, at the same time, when the additional stirring rod does not need to rotate, the sliding rod 11 slides into the transmission rod 10, so that the bearing rod 13 slides into the fixed plate 9, and through the rebound of the spring 14, the limiting block 15 slides out of the fixed plate 9 to be fixed and limited, then the fan 28 is started to extract the gas in the box body 3 into the filter box 26, then the water pump 33 is started to extract the chemical absorbent in the water tank 32 into the water pipe 30, and the chemical absorbent is sprayed in mist form into the box body 3 through the atomizing nozzle 31, finally the gas reacted with the chemical absorbent is filtered by the activated carbon filter screen 29 and discharged to the outside.

[0037] It is to be noted that, in the present document, relational terms such as first and second and the like can be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Moreover, the terms "comprises", "comprising", or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but can include other elements not expressly listed or inherent to such process, method, article, or apparatus.

[0038] While the embodiments of the present application have been illustrated and described, it will be understood by those skilled in the art that various changes, modifications, substitutions, and alterations can be made therein without departing from the spirit and scope of the application, which is defined by the appended claims and their equivalents.

Claims

1. A plastic particle fast melting device for plastic processing, comprising a processing platform (1), characterized in that: The bottom side of the processing platform (1) is fixedly connected with a servo motor (6), the output end of the servo motor (6) penetrates the processing platform (1) and is fixedly connected with a driving bevel gear (7), the top of the driving bevel gear (7) is fixedly connected with a connecting rod (8), and the connecting rod (8) penetrates and is rotatably connected with the processing platform (1), the top of the processing platform (1) is fixedly connected with a box (3), the top of the box (3) is fixedly connected with a fixed plate (9) on one side, the bottom of the fixed plate (9) penetrates and is rotatably connected with a transmission rod (10), the bottom of the transmission rod (10) penetrates and is slidably connected with a sliding rod (11), the bottom of the sliding rod (11) is fixedly connected with a rotating disc (12), and the rotating disc (12) penetrates and is slidably connected with the connecting rod (8), the top of the rotating disc (12) is fixedly connected with a bearing rod (13) on one side, and the bearing rod (13) penetrates and is slidably connected with the fixed plate (9), the outer ring of the bearing rod (13) is fixedly connected with a spring (14) on one side, the other end of the spring (14) is fixedly connected with a limiting block (15), and the limiting block (15) penetrates and is slidably connected with the fixed plate (9), and the inside of the processing platform (1) is provided with a transmission assembly.

2. The plastic particle fast melting device for plastic processing according to claim 1, characterized in that: The transmission assembly comprises a rotating rod (16), the rotating rod (16) penetrates and is rotatably connected with one side of the processing platform (1), both ends of the rotating rod (16) are fixedly connected with first driven bevel gears (17), and the first driven bevel gears (17) are meshedly connected with the driving bevel gear (7), and the top of the processing platform (1) penetrates and is rotatably connected with a fixed rod (18), the bottom of the fixed rod (18) is fixedly connected with a second driven bevel gear (19), and the second driven bevel gear (19) is meshedly connected with the first driven bevel gear (17) on the other side.

3. The plastic particle fast melting device for plastic processing according to claim 1, characterized in that: The top of the transmission rod (10) is fixedly connected with a third driven bevel gear (20), one side of the fixed plate (9) penetrates and is rotatably connected with a supporting rod (21), one end of the supporting rod (21) is fixedly connected with a fourth driven bevel gear (22), and the fourth driven bevel gear (22) on one side is meshedly connected with the third driven bevel gear (20), the other end of the supporting rod (21) is fixedly connected with a universal joint (23), the top of the box (3) penetrates and is rotatably connected with a sliding column (24), and the sliding column (24) is fixedly connected with the universal joint (23).

4. The plastic particle fast melting device for plastic processing according to claim 1, characterized in that: The top of the box (3) penetrates and is fixedly connected with an air duct (25) on one side, one end of the air duct (25) penetrates and is fixedly connected with a filter box (26), and the top of the filter box (26) penetrates and is fixedly connected with a fan (28).

5. The plastic particle fast melting device for plastic processing according to claim 4, characterized in that: The inner wall of the filter box (26) is provided with an activated carbon filter screen (29), and the inner wall of the box (3) is provided with a heating plate (27).

6. The plastic particle fast melting device for plastic processing according to claim 4, characterized in that: One end of the filter box (26) penetrates and is fixedly connected with a water pipe (30), one end of the water pipe (30) penetrates and is fixedly connected with a water tank (32).

7. The plastic particle fast melting device for plastic processing according to claim 6, characterized in that: The other end of the water pipe (30) is fixedly connected with an atomizing nozzle (31), an outer wall of the water pipe (30) is fixedly connected with a water pump (33), and the water pump (33) is fixedly connected with the water tank (32).

8. The plastic particle fast melting device for plastic processing according to claim 1, characterized in that: An inlet (5) is arranged at one end of the top of the box body (3), an outlet pipe (4) penetrates through and is fixedly connected to one end of the outer wall of the box body (3), and the bottom of the processing platform (1) is fixedly connected with four vertical columns (2).