Forming mold for foaming headrest
By improving the structural design of the foam headrest mold, and utilizing the mold mechanism driven by an electric push rod and the arc-shaped fixing block, the problem of headrest falling off was solved, thereby improving the product qualification rate and production efficiency.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-15
- Publication Date
- 2026-03-24
AI Technical Summary
During the opening and closing process of existing foam headrest molds, the headrests are prone to falling off due to gravity, resulting in dirt on the product surface and affecting the pass rate.
A mold mechanism including an electric push rod drive was designed. By using the arc design of the upper and lower molds and the setting of the fixing block, the contact area between the headrest and the built-in groove is reduced. The combination of the concave surface and the built-in groove forms a closed space, reducing the probability of the headrest flipping. Combined with the cooling channel, rapid molding and cooling are achieved.
It effectively prevents the headrest from falling off during the molding process, improves the product qualification rate, and increases production efficiency through rapid molding and cooling channels.
Smart Images

Figure CN224028205U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of foam mold technology, specifically to a molding mold for a foam headrest. Background Technology
[0002] Foam headrests are a common type of headrest, and their manufacturing process and characteristics give them a competitive edge in the market. Low cost, simple manufacturing process, and inexpensive materials result in relatively low production costs. At the same time, these headrests have a relatively long lifespan; the foaming process creates a dense molecular structure, providing good elasticity and stability, making them less prone to deformation, aging, and softening. Furthermore, ordinary foam headrests typically undergo surface finishing, resulting in an attractive appearance, soft feel, and high comfort.
[0003] A search of existing technology revealed a "foamed headrest mold" with publication number "CN207696899U". This device uses alloy tool steel for the upper and lower cutting edge frames instead of the original aluminum alloy frames, offering better wear resistance, stronger sealing after mold closing, preventing foam material leakage, and ensuring the mold does not experience product defects due to cutting edge deformation during long-term use. However, during the mold opening and closing process, the headrest, formed during use, will move upwards with the upper mold, causing it to fall under gravity. This can lead to dirt accumulation on the headrest surface, affecting the product qualification rate.
[0004] Based on this, the present invention designs a molding die for a foam headrest to solve the above problems. Utility Model Content
[0005] In view of the above-mentioned shortcomings of the existing technology, the present invention provides a molding die for a foam headrest.
[0006] To achieve the above objectives, this utility model provides the following technical solution:
[0007] A molding die for a foam headrest includes a mounting platform, an electric push rod hinged to the vertical surface of the mounting platform, the telescopic end of the electric push rod extending to the upper end of the mounting platform, and a mold mechanism mounted on the upper end of the mounting platform, the surface of the mold mechanism being connected to the telescopic end of the electric push rod; wherein, the mold mechanism includes a lower die mounted on the upper end of the mounting platform, an upper die provided at the upper end of the lower die, and connecting rods fixedly connected to the inclined surfaces of the lower end of the lower die and the upper end of the upper die, the bent ends of adjacent connecting rods being hinged to each other.
[0008] Furthermore, the lower end of the upper mold is arc-shaped, and a second internal groove is provided at the lower end of the upper mold. A fixing block is fixedly connected to the upper end of the lower mold.
[0009] Further, the upper end of the fixed block is provided with an upper inclined surface, the upper inclined surface is arc-shaped, and the upper inclined surface is matched with the lower end of the upper mold.
[0010] Further, the upper end of the lower mold is provided with a first built-in groove, the lower end of the lower mold is fixedly connected with a connecting head, and the inside of the lower mold is provided with a cooling flow channel.
[0011] Further, the cooling flow channel is arc-shaped, and the cooling flow channel is communicated with the adjacent connecting head.
[0012] Further, a fixed rod is arranged between the two connecting rods at the upper end, and the end of the fixed rod is fixedly connected with the surface of the adjacent connecting rod.
[0013] Further, the surface of the fixed rod is rotatably connected with a circular pipe, and the circular pipe is fixedly connected with the telescopic end of the electric push rod.
[0014] Further, the side of the fixed block close to the electric push rod is provided with an inner concave surface, and the inner concave surface and the first built-in groove combine to form a recess. Beneficial effects
[0015] The foaming headrest forming mold has the beneficial effects that the lower end of the upper mold is arc-shaped, the contact area of the formed headrest and the second built-in groove is reduced, the situation that the headrest is turned over by the second built-in groove is reduced, the fixed block is arranged, the headrest and the upper mold combine to form a relatively closed space under the action of the upper inclined surface during the headrest forming process, the situation that the headrest is turned over by the upper mold is reduced, the situation that the headrest falls is reduced, and the product qualified rate is ensured.
[0016] The inner concave surface and the first built-in groove combine to form the space for foaming the headrest, the inner concave surface can press the formed headrest, the headrest is pressed by the inner concave surface during the turning process of the upper mold after the headrest is formed, the situation that the headrest is turned over by the upper mold is reduced, the situation that the headrest falls is reduced, and the product qualified rate is ensured. BRIEF DESCRIPTION OF DRAWINGS
[0017] In order to more clearly illustrate the technical scheme in the embodiments of the present application or the prior art, the following will briefly introduce the drawings needed to be used in the embodiments or the prior art description. Obviously, the drawings in the following description are only some embodiments of the present application, and those skilled in the art can obtain other drawings according to these drawings without creating any creative labor.
[0018] Figure 1 It is a foaming headrest forming mold structure diagram;
[0019] Figure 2 Fig. 1 is a schematic view of a forming die mechanism structure for a foaming headrest;
[0020] Figure 3 Fig. 2 is a sectional view of a lower die of the forming die for the foaming headrest;
[0021] Figure 4 Fig. 3 is a schematic view of a cooling runner opening of the forming die for the foaming headrest.
[0022] The reference numerals in the figures respectively represent:
[0023] 1, mounting table; 2, electric push rod; 3, die mechanism; 31, lower die; 311, first built-in groove; 312, cooling runner; 313, connecting head; 32, upper die; 321, second built-in groove; 33, connecting rod; 34, fixed rod; 35, round pipe; 36, fixed block; 361, upper inclined surface; 362, inner concave surface. DETAILED DESCRIPTION
[0024] In order to make the purpose, technical scheme and advantages of the embodiments of the present application more clear, the technical scheme in the embodiments of the present application will be described clearly and completely below in combination with the drawings in the embodiments of the present application. Obviously, the described embodiments are some embodiments of the present application, rather than all the embodiments of the present application. Based on the embodiments in the present application, all the other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the present application.
[0025] The present application will be further described below in combination with the embodiments.
[0026] In some embodiments, please refer to the drawings in the description Figures 1-4 A forming die for a foaming headrest, comprising a mounting table 1, a vertical surface of the mounting table 1 being hingedly connected with an electric push rod 2, a telescopic end of the electric push rod 2 extending to an upper end of the mounting table 1, a die mechanism 3, the die mechanism 3 being installed at the upper end of the mounting table 1, a surface of the die mechanism 3 being connected with the telescopic end of the electric push rod 2; wherein the die mechanism 3 comprises a lower die 31 installed at the upper end of the mounting table 1, an upper die 32 being arranged at the upper end of the lower die 31, a connecting rod 33 being fixedly connected with the upper end inclined surface of the lower die 31 and the upper end inclined surface of the upper die 32, respectively, curved end portions of adjacent connecting rods 33 being hingedly connected with each other; a fixed rod 34 being arranged between the two connecting rods 33 at the upper end, end portions of the fixed rod 34 being fixedly connected with surfaces of adjacent connecting rods 33, and a round pipe 35 being rotatably connected with the surface of the fixed rod 34.
[0027] In the embodiment of the utility model, the device can drive the circular tube 35 to move longitudinally through the driving electric push rod 2, the lower end of the electric push rod 2 is hinged to the vertical surface of the mounting table 1, the upper and lower two groups of connecting rods 33 are matched to make the upper die 32 swing in an arc shape, so that the device can be directly opened after foaming to expose the formed headrest outside, and the staff can take out the headrest conveniently.
[0028] In some embodiments, as shown in Figures 1-3 As a preferred embodiment of the utility model, the lower end of the upper die 32 is in an arc shape, the lower end of the upper die 32 is provided with a second built-in groove 321, the upper end of the lower die 31 is fixedly connected with a fixed block 36, the upper end of the fixed block 36 is provided with an upper inclined surface 361, the upper inclined surface 361 is in an arc shape, the upper inclined surface 361 is matched with the lower end of the upper die 32, the upper end of the lower die 31 is provided with a first built-in groove 311, and the lower end of the lower die 31 is fixedly connected with a connecting head 313.
[0029] In the embodiment of the utility model, the upper inclined surface 361 is matched with the lower end of the upper die 32 to form a V-shaped structure, when the upper die 32 swings in an arc shape, the second built-in groove 321 inside the hinged part of the connecting rod 33 is less in contact with the formed headrest, the headrest is prevented from swinging in an arc shape, and the headrest is prevented from being displaced after being formed.
[0030] In some embodiments, as shown in Figure 1 、 Figure 2 、 Figure 4 As a preferred embodiment of the utility model, the circular tube 35 is fixedly connected to the telescopic end of the electric push rod 2, the side close to the electric push rod 2 of the fixed block 36 is provided with an inner concave surface 362, the inner concave surface 362 is combined with the first built-in groove 311 to form a recess, the inside of the lower die 31 is provided with a cooling flow channel 312, the cooling flow channel 312 is in an arc shape, and the cooling flow channel 312 is in communication with the adjacent connecting head 313.
[0031] In the embodiment of the utility model, the fixed block 36 can form a convenient clamping effect on the formed headrest, the inner concave surface 362 and the first built-in groove 311 can make the headrest form a complete surface after being combined, the inner concave surface 362 can clamp the surface of the formed headrest during the process of the upper die 32 going up, the headrest can be prevented from being displaced after being formed, the cooling flow channel 312 can make the headrest form a rapid cooling effect after being formed, and the staff can manually take out the formed headrest.
[0032] The above examples are only used to illustrate the technical solutions of the present application, and are not intended to limit them; although the present application has been described in detail with reference to the foregoing examples, those skilled in the art should understand that the technical solutions recorded in the foregoing examples can still be modified, or some technical features therein can be replaced by equivalents; and these modifications or replacements will not cause the essence of the corresponding technical solutions to deviate from the spirit and scope of the technical solutions of the embodiments of the present application.
Claims
1. A molding die for a foamed headrest, comprising a mounting platform (1), wherein an electric push rod (2) is hinged to the vertical surface of the mounting platform (1), and the telescopic end of the electric push rod (2) extends to the upper end of the mounting platform (1), characterized in that: The mold mechanism (3) is installed on the upper end of the mounting platform (1), and the surface of the mold mechanism (3) is connected to the telescopic end of the electric push rod (2); The mold mechanism (3) includes a lower mold (31) installed on the upper end of the mounting platform (1), and an upper mold (32) is provided on the upper end of the lower mold (31). The lower end of the lower mold (31) and the upper end of the upper mold (32) are both fixedly connected to connecting rods (33), and the bent ends of adjacent connecting rods (33) are hinged to each other.
2. The molding die for a foamed headrest according to claim 1, characterized in that, The lower end of the upper mold (32) is arc-shaped, and a second internal groove (321) is provided at the lower end of the upper mold (32). A fixing block (36) is fixedly connected to the upper end of the lower mold (31).
3. The molding die for a foamed headrest according to claim 2, characterized in that, The upper end of the fixing block (36) is set as an upper inclined surface (361), the upper inclined surface (361) is arc-shaped, and the upper inclined surface (361) matches the lower end of the upper mold (32).
4. The molding die for a foamed headrest according to claim 1, characterized in that, The lower mold (31) has a first internal groove (311) at its upper end, a connector (313) is fixedly connected to the lower end of the lower mold (31), and a cooling channel (312) is provided inside the lower mold (31).
5. The molding die for a foamed headrest according to claim 4, characterized in that, The cooling channel (312) is configured to be arc-shaped, and the cooling channel (312) is connected to the adjacent connector (313).
6. The molding die for a foamed headrest according to claim 1, characterized in that, A fixing rod (34) is provided between the two upper connecting rods (33), and the end of the fixing rod (34) is fixedly connected to the surface of the adjacent connecting rod (33).
7. The molding die for a foamed headrest according to claim 6, characterized in that, The surface of the fixed rod (34) is rotatably connected to a round tube (35), which is fixedly connected to the telescopic end of the electric push rod (2).
8. The molding die for a foamed headrest according to claim 3, characterized in that, The fixed block (36) has a concave surface (362) on the side near the electric push rod (2), and the concave surface (362) and the first built-in groove (311) form a recess.
Citation Information
Patent Citations
Foaming headrest mould
CN207696899U