Three-station laminating device for foam production
By designing a three-station bonding device for foam production, the height of the upper pressure roller is adjusted using a handwheel, lead screw, and moving block. Combined with the design of the chuck and screws, the problem of the inability to adjust the bonding thickness in foam production devices is solved, and easy disassembly and limiting functions are achieved to ensure bonding quality.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-21
- Publication Date
- 2026-03-24
AI Technical Summary
Existing foam production equipment cannot adjust the bonding thickness to meet the production needs of foams of different thicknesses and specifications.
A three-station bonding device for foam production was designed, comprising a transmission belt, a back plate, a foam roller, a double-sided adhesive roller, and a thickness adjustment component. The height between the upper and lower pressure rollers can be adjusted through the cooperation of a handwheel, a lead screw, a moving block, and a connecting block. The design of the clamp and screw enables easy disassembly and limiting functions.
It realizes the bonding thickness adjustment function of foam production equipment, is easy to disassemble and install, prevents position deviation during transmission, and ensures bonding quality.
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Figure CN224028432U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to a foam production equipment technical field, concretely to a three station laminating device for foam production. BACKGROUND
[0002] The foam production equipment technology is the equipment technology field that is concentrated on foam material processing and manufacturing, and the three station laminating device for foam production is an important equipment in the field, which is mainly used for combining multiple layers of foam materials or other related materials together through a lamination process to form foam products with specific properties and purposes, but the thickness and specifications of the foam may vary depending on production needs, and current lamination devices cannot achieve lamination of foam with different thicknesses and specifications.
[0003] Now, a new three station laminating device for foam production is proposed to solve the above problems. UTILITY MODEL CONTENTS
[0004] The utility model aims at providing a three station laminating device for foam production to solve the problem of being unable to adjust the lamination thickness as mentioned in the background technology.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical scheme: a three station laminating device for foam production, comprising a transmission belt, a back plate fixedly connected to the rear end of the top of the transmission belt, a foam roller fixedly connected to the left side of the front end of the back plate, a double-sided adhesive roller fixedly connected to the right side of the front end of the back plate, and two sets of thickness adjustment assemblies fixedly connected to the front end of the transmission belt.
[0006] The thickness adjustment assembly comprises two sets of pressing platforms, the pressing platforms are fixedly connected to the front end of the transmission belt, the top end of the pressing platform is provided with a hand wheel, the bottom end of the hand wheel is fixedly connected with a lead screw, the bottom end of the outer periphery of the lead screw is movably connected with a moving block, the bottom end of the moving block is fixedly connected with a connecting block, the left and right sides inside the pressing platform are fixedly connected with sliding rails, the front end of the pressing platform is fixedly connected with two sets of gears, the rear end of the connecting block is movably connected with an upper pressing roller, and the lower side of the upper pressing roller is provided with a lower pressing roller.
[0007] As a further technical scheme of the utility model, the lead screw penetrates the top end of the pressing platform and is connected with the moving block, and the gears are connected with the lower pressing roller.
[0008] As a further technical scheme of the utility model, the shape and size of the left and right sides of the moving block and the connecting block are consistent with the shape and size inside the sliding rails, and the moving block and the connecting block can slide up and down along the inside of the sliding rails.
[0009] As a further technical scheme of the utility model, the shape and size of the moving block and the connecting block are consistent with the shape and size of the periphery of the screw rod, and the moving block and the connecting block can move up and down along the periphery of the screw rod.
[0010] As a further technical scheme of the utility model, the shape and size of the moving block and the connecting block are consistent with the shape and size of the periphery of the screw rod, and the moving block and the connecting block can move up and down along the periphery of the screw rod, and the moving block and the connecting block can move up and down along the periphery of the screw rod.
[0011] As a further technical scheme of the utility model, the shape and size of the moving block and the connecting block are consistent with the shape and size of the periphery of the screw rod, and the moving block and the connecting block can move up and down along the periphery of the screw rod, and the moving block and the connecting block can move up and down along the periphery of the screw rod.
[0012] As a further technical scheme of the utility model, the shape and size of the moving block and the connecting block are consistent with the shape and size of the periphery of the screw rod, and the moving block and the connecting block can move up and down along the periphery of the screw rod, and the moving block and the connecting block can move up and down along the periphery of the screw rod.
[0013] As a further technical scheme of the utility model, the shape and size of the moving block and the connecting block are consistent with the shape and size of the periphery of the screw rod, and the moving block and the connecting block can move up and down along the periphery of the screw rod, and the moving block and the connecting block can move up and down along the periphery of the screw rod.
[0014] Compared with the prior art, the three-station laminating device for foam production has the advantages that it not only realizes the lamination thickness adjusting function, but also realizes the easy dismounting function and the limiting function.
[0015] The hand wheel, the screw rod and the upper compression roller are arranged, when in use, the blue film roller inserted in the disc is laminated with the foam on the foam roller, passes through the first set of compression and lamination platform, and is compressed and laminated, the hand wheel is rotated, the screw rod is driven by the hand wheel, and then the moving block and the connecting block are driven to move up and down along the slide rail, the connecting block is connected with the upper compression roller, the upper compression roller is synchronously moved up and down when the hand wheel is rotated, the lamination thickness between the upper compression roller and the lower compression roller can be adjusted, the blue film roller is laminated with the foam roller, and then is laminated with the double-sided adhesive roller, the thickness changes after lamination due to the addition of one set of material, the lamination thickness between the upper compression roller and the lower compression roller can be adjusted by the same way, the lamination thickness of the final product is adjusted, and the lamination thickness adjusting function is realized.
[0016] By setting the chuck and screw, in use, for the convenience of installation and disassembly, the disc can be inserted into the connecting plate through the cylinder, then only need to twist the screw, fix the position of the cylinder, then pull out the chuck, clamp on the periphery of the disc, the disc and the connecting plate can be fixed, then the other end of the material roll required such as the blue film roll is inserted into the circular groove, and the other end is inserted into the second group of discs, the disc and the second group of supports are fixed, and the installation is completed, when disassembling, only need to loosen the screw, and pull the chuck outward, the disc and the connecting plate can be separated, the material roll in the inside can be taken out, convenient to disassemble and assemble, and the easy disassembly function is realized.
[0017] By setting the screw rod and the internally threaded L-shaped plate, in use, in order to prevent position deviation during transmission, causing deviation of the lamination, the position of the internally threaded L-shaped plate can be set according to the specific width of the material, then the screw rod is inserted into the internally threaded L-shaped plate through the hole, and is taken out from the hole on the other side, at this time, the positions of the two groups of internally threaded L-shaped plates and the long plate are fixed, and the laminated foam can only be transmitted between the internally threaded L-shaped plates, so that the limiting function is realized. BRIEF DESCRIPTION OF DRAWINGS
[0018] Figure 1 It is a front view sectional structure schematic view of the utility model;
[0019] Figure 2 It is a side view sectional enlarged structure schematic view of the upper compression roller moving state of the utility model;
[0020] Figure 3 It is a rear view and connecting plate front view sectional enlarged structure schematic view of the utility model;
[0021] Figure 4 It is a side view sectional enlarged structure schematic view of the long plate of the utility model;
[0022] Figure 5 It is a front view sectional enlarged structure schematic view of the long plate of the utility model.
[0023] In the drawing: 1, transmission belt; 2, back plate; 3, foam roll; 4, double-sided adhesive roll; 5, pressing and laminating platform; 6, hand wheel; 7, screw rod; 8, moving block; 9, connecting block; 10, sliding rail; 11, gear; 12, upper compression roller; 13, lower compression roller; 14, support; 15, connecting plate; 16, round hole; 17, cylinder; 18, disc; 19, circular groove; 20, spring; 21, chuck; 22, screw; 23, cross beam; 24, long plate; 25, hole; 26, screw rod; 27, internally threaded L-shaped plate. PREFERRED EMBODIMENT
[0024] With reference to the drawings of the embodiments of the present application, the technical solutions in the embodiments of the present application will be clearly and completely described. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments of the present application, all other embodiments obtained by those skilled in the art without creative efforts fall within the scope of the present application.
[0025] With reference to the drawings of the embodiments of the present application, the technical solutions in the embodiments of the present application will be clearly and completely described. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments of the present application, all other embodiments obtained by those skilled in the art without creative efforts fall within the scope of the present application. Figures 1-5 The present application provides an embodiment: a three-station laminating device for foam production, comprising a transmission belt 1, a back plate 2 fixedly connected to the rear end of the top of the transmission belt 1, a foam roller 3 fixedly connected to the left side of the front end of the back plate 2, a double-sided adhesive roller 4 fixedly connected to the right side of the front end of the back plate 2, and two sets of thickness adjusting assemblies fixedly connected to the front end of the transmission belt 1.
[0026] With reference to the drawings of the embodiments of the present application, the technical solutions in the embodiments of the present application will be clearly and completely described. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments of the present application, all other embodiments obtained by those skilled in the art without creative efforts fall within the scope of the present application. Figures 1-5 The three-station laminating device for foam production further comprises a thickness adjusting assembly, which comprises two sets of pressing platforms 5, the pressing platforms 5 being fixedly connected to the front end of the transmission belt 1, a hand wheel 6 being arranged at the top end of the pressing platform 5, a lead screw 7 being fixedly connected to the bottom end of the hand wheel 6, a moving block 8 being movably connected to the bottom end of the periphery of the lead screw 7, a connecting block 9 being fixedly connected to the bottom end of the moving block 8, slide rails 10 being fixedly connected to the left and right sides inside the pressing platform 5, two sets of gears 11 being fixedly connected to the front end of the pressing platform 5, an upper pressing roller 12 being movably connected to the rear end of the connecting block 9, a lower pressing roller 13 being arranged below the upper pressing roller 12, the lead screw 7 penetrating through the top end of the pressing platform 5 and being connected to the moving block 8, the gears 11 being connected to the lower pressing roller 13, the shape and size of the moving block 8 and the connecting block 9 being consistent with the shape and size inside the slide rails 10, the moving block 8 and the connecting block 9 being capable of sliding up and down inside the slide rails 10, the shape and size inside the moving block 8 and the connecting block 9 being consistent with the shape and size of the periphery of the lead screw 7, the moving block 8 and the connecting block 9 being capable of moving up and down along the periphery of the lead screw 7, so as to facilitate the adjustment of the lamination thickness.
[0027] Specifically, as Figure 1 and Figure 2As shown, in use, the blue film roller inserted in the disc 18 is attached to the foam on the foam roller 3, and passes through the first set of pressing platform 5 to compact and attach the two, the hand wheel 6 can be rotated to drive the screw 7, and then drive the moving block 8 and the connecting block 9 to move up and down along the slide rail 10, because the connecting block 9 is connected with the upper pressing roller 12, when the hand wheel 6 is rotated, the upper pressing roller 12 can be synchronously moved up and down, so that the attachment thickness between the upper pressing roller 12 and the lower pressing roller 13 can be adjusted, after the blue film roller is attached to the foam roller 3, it is attached to the double-sided adhesive roller 4, because an additional material is added, the thickness after attachment changes, the height between the upper pressing roller 12 and the lower pressing roller 13 can be adjusted by the same way to adjust the attachment thickness of the final product, so as to adjust the thickness.
[0028] The transmission belt 1 is fixedly connected with the bracket 14 at both ends, the bracket 14 is fixedly connected with the connecting plate 15 at one end close to the transmission belt 1, the connecting plate 15 is provided with a circular hole 16 in the inside, the circular hole 16 is inserted with a cylinder 17 in the inside, the cylinder 17 is fixedly connected with a disc 18 at one end close to the transmission belt 1, the disc 18 is provided with a circular groove 19 in the inside, the connecting plate 15 is fixedly connected with a plurality of springs 20 in the inside, the spring 20 is fixedly connected with a chuck 21 at one end away from the cylinder 17, the top and bottom of the connecting plate 15 is provided with a screw 22, the shape of the outside of the cylinder 17 is consistent with the shape of the inside of the circular hole 16, the cylinder 17 can move forward and backward along the inside of the circular hole 16, the screw 22 penetrates through the connecting plate 15 and tightly attaches with the cylinder 17, which is convenient for disassembly and installation;
[0029] Specifically, as shown in Figure 1 and Figure 3 shown, in use, for the convenience of installation and disassembly, the disc 18 can be inserted into the connecting plate 15 through the cylinder 17, then only need to twist the screw 22 to fix the position of the cylinder 17, then pull out the chuck 21 and clamp it around the disc 18, the disc 18 can be fixed with the connecting plate 15, then one end of the blue film roller and other required material rollers is inserted into the circular groove 19, and the other end is inserted into the second disc 18, the disc 18 is fixed with the second bracket 14 to complete the installation, when disassembling, only need to loosen the screw 22, and pull the chuck 21 outward, the disc 18 can be separated from the connecting plate 15, the internal material roller can be taken out, which is convenient for disassembly and installation.
[0030] The bottom of the front end of the back plate 2 is fixedly connected with a cross beam 23, the left and right sides of the inside of the cross beam 23 are fixedly connected with long plates 24, a plurality of groups of holes 25 are arranged in the inside of the long plates 24, two groups of screw rods 26 are inserted into the inside of the holes 25, the outer periphery of the screw rods 26 is provided with internal thread L-shaped plates 27, the shape and size of the inside of the holes 25 are consistent with the shape and size of the outside of the screw rods 26, the screw rods 26 can be pulled left and right along the inside of the holes 25, the thread shape of the inside of the internal thread L-shaped plates 27 is consistent with the thread shape of the outside of the screw rods 26, there is a distance between the bottom end of the internal thread L-shaped plates 27 and the top end of the transmission belt 1, which is convenient for limiting;
[0031] Specifically, as shown in Figure 1 、 Figure 4 and Figure 5 , in use, in order to prevent position deviation during transmission, causing deviation of the fit, the positions of the internal thread L-shaped plates 27 can be set according to the specific width of the material, then the screw rods 26 are inserted through the holes 25 and screwed into the internal thread L-shaped plates 27, and then screwed out from the holes 25 on the other side, at this time, the positions of the two groups of internal thread L-shaped plates 27 and the long plates 24 are fixed, and the fitted foam can only be transmitted between the internal thread L-shaped plates 27, limiting the position.
[0032] Working principle: the utility model discloses in using, first, using, the blue film roll of inserting in disc 18 and the foam on foam roll 3 carry out lamination, will pass through first group of pressure and paste platform 5, and the compaction of both sides is pasted, can rotate hand wheel 6, passes through hand wheel 6 drive screw rod 7, then drive moving block 8 and connecting block 9 along slide rail 10 and move up and down, because connecting block 9 and upper pressure roller 12 are connected, when rotating hand wheel 6, can make upper pressure roller 12 synchronous up and down movement, can adjust the lamination thickness between upper pressure roller 12 and lower pressure roller 13, after blue film roll and foam roll 3 lamination, will carry out lamination with double-sided adhesive roll 4, because add a group of materials, the thickness changes after lamination, can adjust the height between upper pressure roller 12 and lower pressure roller 13 through the same way, adjust the lamination thickness of final product, when using, for the convenience of installation and disassembly, can insert disc 18 through cylinder 17 in connecting plate 15, then only need to twist screw 22, the position of cylinder 17 is fixed, then after extracting chuck 21, clamps in the periphery of disc 18, can fix disc 18 with connecting plate 15, then the end of the required material roll of blue film roll is inserted into circular groove 19, and the other end is inserted into the second disc 18, and disc 18 and the second group of supports 14 are fixed to complete installation, when disassembling, only need to loosen screw 22, and chuck 21 is pulled outwards simultaneously, disc 18 can be separated from connecting plate 15, and the material roll in the interior can be taken down, convenient to disassemble, when using, to prevent the position from deviating during transmission, resulting in deviation in lamination, the position of internal thread L-shaped plate 27 can be set according to the specific width of the material, then screw rod 26 passes through hole 25, is screwed into internal thread L-shaped plate 27, and then passes out from the hole 25 on the other side, at this time, the position of the two internal thread L-shaped plates 27 and long plate 24 is fixed, and the foam after lamination can only be transmitted between the internal thread L-shaped plates 27.
[0033] It is obvious for those skilled in the art that the utility model is not limited to the details of the above-mentioned exemplary embodiments, and can be realized in other specific forms without departing from the spirit or basic characteristics of the utility model. Therefore, no matter from which point of view, the embodiments should be regarded as exemplary and non-limiting, and the scope of the utility model is defined by the appended claims rather than the above description, and therefore all changes falling within the meaning and scope of the equivalent elements of the claims are intended to be included in the utility model. Any reference signs in the claims should not be regarded as limiting the claims involved.
Claims
1. A three-station laminating device for production of foam, comprising a conveyor belt (1), characterized in that: The rear end of the top of the transmission belt (1) is fixedly connected with a back plate (2), the left side of the front end of the back plate (2) is fixedly connected with a foam roller (3), the right side of the front end of the back plate (2) is fixedly connected with a double-sided adhesive roller (4), and the front end of the transmission belt (1) is fixedly connected with two groups of thickness adjusting assemblies. The thickness adjusting assembly comprises two groups of pressing platforms (5), the pressing platforms (5) are fixedly connected to the front end of the transmission belt (1), the top end of the pressing platform (5) is provided with a hand wheel (6), the bottom end of the hand wheel (6) is fixedly connected with a lead screw (7), the bottom end of the lead screw (7) is movably connected with a moving block (8), the bottom end of the moving block (8) is fixedly connected with a connecting block (9), the left and right sides in the interior of the pressing platform (5) are fixedly connected with slide rails (10), the front end of the pressing platform (5) is fixedly connected with two groups of gears (11), the rear end of the connecting block (9) is movably connected with an upper pressing roller (12), and the lower side of the upper pressing roller (12) is provided with a lower pressing roller (13).
2. The three-station lamination device for foam production of claim 1, wherein: The lead screw (7) penetrates through the top end of the pressing platform (5) and is connected with the moving block (8), and the gear (11) is connected with the lower pressing roller (13).
3. The three-station lamination device for foam production of claim 1, wherein: The shape and size of the left and right sides of the moving block (8) and the connecting block (9) are consistent with the shape and size in the interior of the slide rail (10), and the moving block (8) and the connecting block (9) can slide up and down along the interior of the slide rail (10).
4. The three-station lamination device for foam production of claim 1, wherein: The shape and size in the interior of the moving block (8) and the connecting block (9) are consistent with the shape and size of the periphery of the lead screw (7), and the moving block (8) and the connecting block (9) can move up and down along the periphery of the lead screw (7).
5. The three-station lamination device for foam production of claim 1, wherein: The front and rear ends of the transmission belt (1) are fixedly connected with supports (14), one end of the support (14) near the transmission belt (1) is fixedly connected with a connecting plate (15), a circular hole (16) is formed in the interior of the connecting plate (15), a cylinder (17) is inserted into the interior of the circular hole (16), a disc (18) is fixedly connected to one end of the cylinder (17) near the transmission belt (1), a circular groove (19) is formed in the interior of the disc (18), a plurality of springs (20) are fixedly connected in the interior of the connecting plate (15), a collet (21) is fixedly connected to one end of the spring (20) away from the cylinder (17), and screws (22) are arranged at the top end and the bottom end of the connecting plate (15).
6. The three-station lamination device for foam production of claim 5, wherein: The shape of the exterior of the cylinder (17) is consistent with the shape of the interior of the circular hole (16), the cylinder (17) can move forward and backward along the interior of the circular hole (16), and the screws (22) penetrate through the connecting plate (15) and are tightly attached to the cylinder (17).
7. The three-station lamination device for foam production of claim 1, wherein: The bottom of the front end of the back plate (2) is fixedly connected with a cross beam (23), the left and right sides in the interior of the cross beam (23) are fixedly connected with long plates (24), a plurality of hole holes (25) are formed in the interior of the long plate (24), two groups of screw rods (26) are inserted into the interior of the hole hole (25), and the periphery of the screw rod (26) is provided with an internally threaded L-shaped plate (27).
8. The three-station lamination device for foam production of claim 7, wherein: The shape and size of the inside of the hole (25) is consistent with the shape and size of the outside of the screw rod (26), the screw rod (26) can be pulled left and right along the inside of the hole (25), the thread shape of the inside of the internally threaded L-shaped plate (27) is consistent with the thread shape of the outside of the screw rod (26), and there is a distance between the bottom end of the internally threaded L-shaped plate (27) and the top end of the transmission belt (1).