New energy automobile wire harness fixing structure convenient to disassemble
By combining a rotating frame, guide rod, spring, and locking assembly, the problem of cumbersome and loose wiring harness fixing operations in new energy vehicles is solved, enabling convenient disassembly and stable electrical connection, thereby improving production efficiency and maintenance convenience.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-18
- Publication Date
- 2026-03-24
AI Technical Summary
Existing wiring harness fixing methods for new energy vehicles are cumbersome to operate, with screws providing poor fixation and prone to loosening, affecting the stability of electrical connections. Furthermore, disassembly and maintenance are inconvenient, making it difficult to meet the needs of efficient production and convenient maintenance.
It adopts a combination structure of rotating frame, guide rod, spring and locking assembly, and can be easily disassembled through rotating head and ball structure. It is fixed with high-strength aluminum alloy L-shaped plate to ensure the stability of the wiring harness and easy installation during vehicle operation.
It simplifies the disassembly and installation process of wire harnesses, improves production efficiency, ensures the stability of electrical connections, and reduces maintenance difficulty and cost.
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Figure CN224028938U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the technical field of automobile wire harness fixing, especially to a new energy automobile wire harness fixing structure convenient to disassemble. BACKGROUND
[0002] In today's era of rapid development of science and technology, new energy vehicles, as environmentally friendly and efficient transportation tools, are gradually occupying a larger and larger market share. As the main body of the automobile circuit network, the automobile wire harness device plays a crucial role. It is like the "nervous system" of the car. Without wire harness, there is no automobile circuit. Wire harness is usually a component that connects the circuit by pressing the contact terminal (connector) made of copper material and the wire cable, and then adding an insulating body or metal shell outside. Wire harness is usually a component that connects the circuit by pressing the contact terminal (connector) made of copper material and the wire cable, and then adding an insulating body or metal shell outside. Wire harness industry chain covers wire cable, connector, processing equipment, wire harness manufacturing and downstream application industry. Its application field is extremely wide. It is not only widely used in the field of automobiles, but also plays a key role in household appliances, computers and communication equipment, various electronic instruments and meters, etc. In particular, in new energy vehicles, the body wire harness connects the entire vehicle body and ensures stable electrical connection between various electronic devices and power systems. It is an indispensable part of the normal operation of the vehicle.
[0003] The existing automobile wire harness fixing device, especially in the field of new energy vehicles, mostly adopts the traditional screw fixing method. In this way, a threaded hole is usually provided on the wire harness fixing seat. After the wire harness is placed in place, the screw is used to pass through the wire harness fixing clamp or directly press the wire harness, and then the screw is tightened to fix the wire harness in the corresponding position. Its mechanical principle is simple and direct. It relies on the thread cooperation between the screw and the threaded hole. The axial pressure generated by rotating the screw is used to fix the wire harness. The purpose is to keep the wire harness position stable and prevent it from moving due to vibration and bumping during vehicle driving.
[0004] However, this traditional screw fixing new energy vehicle wire harness has many disadvantages. In the actual automobile production workshop scene, workers need to use screwdrivers and other tools to tighten the screws one by one, which is tedious and time-consuming. For example, on the mass production line of new energy vehicles, there are many wire harness fixing points on each vehicle, and workers frequently change tools and tighten screws, which greatly reduces production efficiency. Moreover, the effect of screw fixing is not ideal, as the vehicle is constantly subjected to vibration during driving, the screw is prone to looseness, which causes the wire harness to shift, thereby affecting the stability of the automobile circuit connection, causing problems such as flickering of the vehicle lights, failure of the vehicle-mounted electronic equipment, and even endangering the safety of driving. Furthermore, when maintenance such as repair and replacement of the wire harness is required, the process of disassembling the screw is also troublesome, and the worker needs to spend a lot of time finding the corresponding screw and unscrewing it, which brings great inconvenience to the later maintenance, increases the maintenance cost and time cost, and cannot meet the needs of efficient production, reliable operation and convenient maintenance of new energy vehicles, so the technical field proposes a new energy vehicle wire harness fixing structure convenient to disassemble to solve the above problems. Utility model content
[0005] In order to make up for the above shortcomings, the utility model provides a new energy vehicle wire harness fixing structure convenient to disassemble, aiming at improving the problem that the automobile wire harness fixing structure uses screws to fix the wire harness, the fixing effect is not good, and it is not convenient to disassemble the automobile wire harness fixing.
[0006] In order to achieve the above purpose, the utility model provides the following technical scheme: a new energy vehicle wire harness fixing structure convenient to disassemble, comprising a base and an assembly component, the assembly component is located on the outside of both sides of the base, two insertion grooves are formed in the top of the base, two accommodation grooves are formed in the top of the base, a wire pressing assembly is arranged on the top of the base, and the wire pressing assembly is used for pressing the wire harness;
[0007] The wire pressing assembly comprises a rotating frame, the outer side of the rotating frame is rotatably connected to the top of the base, the inner side of the rotating frame is fixedly connected with two guide rods, one end of the guide rod is fixedly connected with a limiting block, the outer side of the two guide rods is slidably connected with a pressing plate, and the outer side of the guide rod is sleeved with a spring.
[0008] Further, the outer side of the pressing plate is clamped in the inner side of the insertion groove, and the outer side of the limiting block is attached to the inner side of the accommodation groove.
[0009] Further, one end of the spring is fixedly connected with the inner side of the rotating frame, and the other end of the spring is fixedly connected with the outer side of the pressing plate.
[0010] Further, the top of the base is provided with a locking assembly, the locking assembly comprises a fixed plate, a combination block and a lock rod, the bottom of the fixed plate is fixedly connected to the top of the base, and the outer side of the combination block is fixedly connected to the outer side of the rotating frame.
[0011] Further, the inside of the combination block is provided with a clamping hole, the outside of the lock rod is threadedly connected to the inside of the fixed plate, and one end of the lock rod is clamped in the inside of the clamping hole.
[0012] Further, one end of the lock rod is fixedly connected with a rotating head, and the outside of the lock rod is provided with a rubber ring.
[0013] Further, one end of the rubber ring is attached to the outer side of the fixed plate, and the other end of the rubber ring is attached to the outer side of the rotating head.
[0014] Further, the assembling assembly comprises two L-shaped plates, the two L-shaped plates are arranged on the two outer sides of the base, the inner side of the L-shaped plate is provided with a groove, the top of the base is fixedly connected with two clamping beads, the outside of the clamping bead is clamped in the inside of the groove, the outer sides of the L-shaped plates are rotatably connected with rotating blocks, the outer sides of the rotating blocks are attached to the outer sides of the base, and torsional springs are arranged at the rotating shafts of the rotating blocks.
[0015] The utility model has the advantages of the following beneficial effects:
[0016] 1、in the utility model, by twisting the rotating head with the anti -skid line abstracts the lock rod, removes the restriction to the combination block, can easily separate the pressing plate and the slot and rotate the rotating frame, simple and quick operation, compared with the traditional screw fixing mode, more easily carries out the maintenance, such as replacement, to the wire harness, reduces the later maintenance difficulty.
[0017] 2、in the utility model, by rotating frame cooperation guide rod, spring and pressing plate, spring provides sustained stable elastic force, make the pressing plate can be tightly pressed wire harness, guide rod ensure the sliding accuracy of pressing plate, limit block and installation groove cooperation prevent the excessive pressing of pressing plate, guarantee wire harness not to loosen displacement in the vehicle driving process, ensure the stability of electrical connection.
[0018] 3、in the utility model, two L-shaped plates adopt high -strength aluminum alloy material, guarantee strength and reduce weight, utilize the cooperation of clamping bead and groove and rotating block and torsional spring structure, only need to fix L-shaped plate on the vehicle body, slide base and loosen rotating block can complete installation, compared with the traditional complex installation mode, greatly save installation time and labor cost. BRIEF DESCRIPTION OF DRAWINGS
[0019] Fig. 1 A three-dimensional view of a new energy automobile wire harness fixing structure convenient to disassemble is provided for the utility model;
[0020] Fig. 2 A compression plate structure schematic view of the new energy automobile wire harness fixing structure convenient to disassemble is provided for the utility model;
[0021] Fig. 3 An L-shaped plate structure schematic view of the new energy automobile wire harness fixing structure convenient to disassemble is provided for the utility model.
[0022] Legend:
[0023] 1, base; 2, rotating frame; 3, guide rod; 4, limit block; 5, spring; 6, compression plate; 7, insertion slot; 8, installation groove; 9, combination block; 10, clamping hole; 11, fixed plate; 12, lock rod; 13, rotating head; 14, rubber ring; 15, L-shaped plate; 16, recess; 17, clamping bead; 18, rotating block. Specific implementation
[0024] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the protection scope of the utility model.
[0025] Refer to Figs. 1-3The utility model provides a kind of new energy automobile wire harness fixing structure of easy disassembly, including base 1 and assembly component, assembly component is located the outside both sides of base 1, the top of base 1 is equipped with two insertion slot 7, these two insertion slot 7 are symmetric distribution, its design purpose is to provide accurate positioning for the clamping of subsequent pressing plate 6, ensure that the compression effect of wire harness is stable and reliable.The top of base 1 is also equipped with two installation groove 8, installation groove 8 is cooperated with insertion slot 7, for accurately installing limit block 4, so that the whole wire compression assembly is more stable in structure when working.The top of base 1 is provided with wire compression assembly, and wire compression assembly is used to compress wire harness;Wire compression assembly includes rotating frame 2, and the outside of rotating frame 2 is rotatably connected to the top of base 1 by precision pivot, and rotating frame 2 can rotate flexibly, which facilitates subsequent operation to fix or release wire harness.Rotating frame 2 is fixedly connected with two guide rods 3 on the inside, and guide rod 3 provides accurate guidance for the sliding of pressing plate 6 on the one hand, and ensures that spring 5 does not deviate during extension and retraction, to ensure that the elastic force is uniformly applied to pressing plate 6.One end of guide rod 3 is fixedly connected with limit block 4, and the size of limit block 4 is perfectly adapted to installation groove 8, when pressing plate 6 is pressed to the limit position, limit block 4 is completely embedded in installation groove 8, to prevent the structure from being damaged due to excessive pressing of pressing plate 6.Two guide rods 3 are slidably connected with pressing plate 6 on the outside, and spring 5 is provided on the outside of guide rod 3, and spring 5 has a certain elastic coefficient and is in a slightly compressed state in the initial state, to provide continuous and stable compression force for pressing plate 6.Pressing plate 6 is clamped on the inside of insertion slot 7, limit block 4 is attached to the inside of installation groove 8, one end of spring 5 is fixedly connected to the inside of rotating frame 2, and the other end of spring 5 is fixedly connected to the outside of pressing plate 6.
[0026] Specifically, when the wire harness fixing operation is to be performed, the wire harness is passed through the area between the pressing plate 6 and the base 1, and the width of the area is accurately calculated to exactly match the thickness specifications of common new energy automobile wire harnesses, which can ensure smooth passage of the wire harness and prevent excessive shaking space for the wire harness.In the elastic force of two springs 5, the elastic force of spring 5 is adjusted based on a large amount of wire harness fixing experimental data, and for wire harnesses of general thickness, it can stably provide a compression force of 6-8 Newton, so that the pressing plate 6 closely adheres to the wire harness and tightly compresses it.
[0027] Refer to Figs. 1-3The top of the base 1 is provided with a locking assembly, which comprises a fixed plate 11, a combined block 9 and a locking rod 12, the bottom of the fixed plate 11 is fixedly connected to the top of the base 1 by high-strength welding, which ensures that it will not loosen due to vibration during vehicle driving. The outer side of the combined block 9 is fixedly connected to the outer side of the rotating frame 2, and the inner part of the combined block 9 is provided with a clamping hole 10, the hole diameter of the clamping hole 10 is accurately matched with the outer diameter of the locking rod 12, which ensures that the locking rod 12 can be stably locked after being inserted into the combined block 9, preventing the rotating frame 2 from rotating accidentally. The outer part of the locking rod 12 is screw-connected to the inner part of the fixed plate 11, one end of the locking rod 12 is clamped in the inner part of the clamping hole 10, and one end of the locking rod 12 is fixedly connected with a rotating head 13, the rotating head 13 is designed with anti-skid lines, which facilitates the operator to twist the locking rod 12. The outer part of the locking rod 12 is sleeved with a rubber ring 14, which plays a sealing and buffering role, one end of the rubber ring 14 is attached to the outer side of the fixed plate 11, and the other end of the rubber ring 14 is attached to the outer side of the rotating head 13.
[0028] Specifically, when it is necessary to remove the fixing of the wire harness for subsequent work such as wire harness maintenance, replacement, etc., the rotating head 13 can be twisted, the rotating head 13 is provided with clear and effective anti-skid lines, which increases the friction between the hand and it, and makes the inner threaded area of the locking rod 12 and the fixed plate 11 smoothly staggered when being twisted, the thread pitch here is designed to be 1.2mm, which can not only ensure the tightness of the connection between the locking rod 12 and the fixed plate 11, but also make the operator feel not tired when twisting. Then the locking rod 12 is pulled out from the inner part of the clamping hole 10, and the restriction on the combined block 9 is released, at this time the pressure plate 6 can be stably pushed upwards with both hands, so that it is smoothly separated from the insertion slot 7, and then the rotating frame 2 is rotated, and the fixing of the wire harness is completely released. Compared with the traditional screw fixing wire harness method, the operation is more convenient, and the work efficiency is greatly improved.
[0029] With reference to Figs. 1-3 The assembly assembly comprises two L-shaped plates 15, which are made of high-strength aluminum alloy material, which not only ensures the structural strength, but also reduces the overall weight, and is arranged on the outer sides of the base 1, the inner side of the L-shaped plate 15 is provided with a groove 16, the depth and width of the groove 16 are carefully designed to accurately accommodate the clamping bead 17, and ensure that the clamping bead 17 is firmly clamped in the groove 16. The top of the base 1 is fixedly connected with two clamping beads 17, the outer part of the clamping bead 17 is clamped in the inner part of the groove 16, the outer sides of the L-shaped plate 15 are rotatably connected with rotating blocks 18, the outer side of the rotating block 18 is attached to the outer side of the base 1, and the rotating shaft of the rotating block 18 is provided with a torsional spring, the torsional force of the torsional spring is strictly tested, when the rotating block 18 is pushed away, it can be quickly reset by the torsional force, tightly blocking the outer side of the base 1, and achieving reliable limiting.
[0030] Specific, installation operation is carried out. Two L-shaped plates 15 are installed on the vehicle body, before installation, the operator should first check the installation part of the vehicle body, to ensure that the surface is free of rust, oil and other impurities affecting the degree of firm installation. Using the appropriate high-strength bolts, two L-shaped plate 15 is firmly fixed in the vehicle body in the pre-planned position, to ensure that the L-shaped plate 15 and the vehicle body connection stable, will not be a little loose due to subsequent driving in the vehicle vibration, jolt. Then, turn the rotating block 18 with hand, the rotation angle is accurately controlled at 90 degrees, so that it is vertical, then, the sliding base 1 to the inside of two L-shaped plate 15, when the base 1 moves to the appropriate position, the bead 17 will be in its own structure characteristics and the guidance of the groove 16, accurately and without error into the groove 16 inside, then release the rotating block 18, at this time, the pre-stored elastic potential energy of torsional spring is converted into rotational power, so that the rotating block 18 can be quickly reset in a very short time, the outside of the base 1 is tightly blocked, forming a reliable limit, so as to successfully complete the convenient installation of the wiring harness fixing structure.
[0031] Working principle: two L-shaped plate 15 is installed on the vehicle body, then rotate the rotating block 18 to vertical state, then slide the base 1 to the inside of two L-shaped plate 15, and let the bead 17 into the groove 16 inside, then release the rotating block 18 under the action of the rotating force of the torsional spring, so that the rotating block 18 quickly resets the outside of the base 1 to block and limit, so as to complete the convenient installation of the wiring harness fixing structure, in addition, the wiring harness is passed through the area between the pressing plate 6 and the base 1, under the action of the elastic force of the two springs 5, the pressing plate 6 will be pressed tightly, when the need to remove the fixed wiring harness, can twist the rotating head 13 so that the lock rod 12 and the internal threaded area of the fixed plate 11 are staggered, then pull out the lock rod 12 from the inside of the card hole 10, remove the restriction on the combination block 9, can push the pressing plate 6 upwards, so that it is separated from the insertion slot 7, then rotate the rotating frame 2 to remove the fixing of the wiring harness, which is more convenient than the traditional screw fixing wiring harness operation.
[0032] Finally, it should be noted that: the above only for the preferred embodiments of the present application, and not for limiting the present application, although the foregoing detailed description of the present application, for those skilled in the art, it still can be modified, or part of the technical features of the equivalent replacement, within the spirit and principles of the present application, any modification, equivalent replacement, improvement, etc., should be included in the scope of protection of the present application.
Claims
1. A new energy vehicle wire harness fixing structure convenient to disassemble, comprising a base (1) and an assembly component, characterized in that: The assembly component is located at the two sides of the outside of the base (1), two insertion slots (7) are arranged on the top of the base (1), two installation grooves (8) are arranged on the top of the base (1), a wire pressing assembly is arranged on the top of the base (1), and the wire pressing assembly is used for pressing the wire harness; The wire pressing assembly comprises a rotating frame (2), the outer side of the rotating frame (2) is rotatably connected to the top of the base (1), the inner side of the rotating frame (2) is fixedly connected with two guide rods (3), one end of the guide rod (3) is fixedly connected with a limiting block (4), the outer sides of the two guide rods (3) are slidably connected with a pressing plate (6), and the outer side of the guide rod (3) is sleeved with a spring (5).
2. The new energy vehicle wire harness fixing structure convenient to disassemble according to claim 1, characterized in that: The outer side of the pressing plate (6) is clamped in the inner side of the insertion slot (7), and the outer side of the limiting block (4) is attached to the inner side of the installation groove (8).
3. The new energy vehicle wire harness fixing structure convenient to disassemble according to claim 2, characterized in that: One end of the spring (5) is fixedly connected with the inner side of the rotating frame (2), and the other end of the spring (5) is fixedly connected with the outer side of the pressing plate (6).
4. The new energy vehicle wire harness fixing structure convenient to disassemble according to claim 1, characterized in that: The top of the base (1) is provided with a locking assembly, the locking assembly comprises a fixed plate (11), a combination block (9) and a lock rod (12), the bottom of the fixed plate (11) is fixedly connected to the top of the base (1), and the outer side of the combination block (9) is fixedly connected to the outer side of the rotating frame (2).
5. The new energy vehicle wire harness fixing structure convenient to disassemble according to claim 4, characterized in that: The inner side of the combination block (9) is provided with a clamping hole (10), the outer side of the lock rod (12) is threadedly connected in the inner side of the fixed plate (11), and one end of the lock rod (12) is clamped in the inner side of the clamping hole (10).
6. The new energy vehicle wire harness fixing structure convenient to disassemble according to claim 5, characterized in that: One end of the lock rod (12) is fixedly connected with a rotating head (13), and the outer side of the lock rod (12) is sleeved with a rubber ring (14).
7. The new energy vehicle wire harness fixing structure convenient to disassemble according to claim 6, characterized in that: One end of the rubber ring (14) is attached to the outer side of the fixed plate (11), and the other end of the rubber ring (14) is attached to the outer side of the rotating head (13).
8. The new energy vehicle wire harness fixing structure convenient to disassemble according to claim 1, characterized in that: The assembly component comprises two L-shaped plates (15), the two L-shaped plates (15) are arranged on the two sides of the outside of the base (1), the inner side of the L-shaped plate (15) is provided with a groove (16), the top of the base (1) is fixedly connected with two clamping beads (17), the outer side of the clamping bead (17) is clamped in the inner side of the groove (16), the outer sides of the L-shaped plates (15) are rotatably connected with rotating blocks (18), the outer side of the rotating block (18) is attached to the outer side of the base (1), and the rotating shaft of the rotating block (18) is provided with a torsional spring.