Upper shell assembly pressure test packaging machine

By combining a transmission device, a pressure measuring mechanism, and a material handling mechanism, the problem of slow sealing detection speed for small products is solved, enabling rapid detection and packaging and reducing enterprise costs.

CN224029408UActive Publication Date: 2026-03-24FUNAN TL ELECTRONICS CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-02
Publication Date
2026-03-24

AI Technical Summary

Technical Problem

Existing pressure testing packaging machines for upper shell components are slow when testing the internal sealing of small products, leading to increased labor and time costs and reducing the profitability of enterprises.

Method used

By combining a transmission device, a pressure measuring mechanism, and a material handling mechanism, the system enables rapid testing and packaging of qualified products through conveyor belt conveying, pressure head positioning, air blowing detection, and suction nozzle material handling.

Benefits of technology

It enables precise sealing testing of small products, preventing leaks, reducing manpower input, and lowering production costs.

✦ Generated by Eureka AI based on patent content.

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    Figure CN224029408U_ABST
Patent Text Reader

Abstract

The utility model relates to the technical field of packaging equipment, in particular to an upper shell assembly pressure testing packaging machine which comprises a transmission device, a pressure testing mechanism arranged on the upper portion of the transmission device and a material taking mechanism arranged on the upper portion of the transmission device. The detection result is transmitted to the pressure gauge in real time through the sensor, the product can be accurately measured, it is guaranteed that the leakproofness of the product meets the standard, the situation that the product leaks in the using process is avoided, meanwhile, the qualified product can be packaged through movement of the material taking suction nozzle, and the production efficiency is improved. And the investment of manpower in the aspect is saved, so that the production cost of an enterprise can be reduced.
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Description

TECHNICAL FIELD

[0001] The utility model relates to the technical field of packaging equipment, specifically is shell assembly pressure test packaging machine. BACKGROUND

[0002] Shell assembly pressure test packaging machine is a kind of packaging mechanical equipment specially used to carry out pressure test to shell assembly.It can simulate external force that packaging piece may encounter in circulation field, assess the pressure resistance of packaging piece (such as shell assembly) when being subjected to pressure or the protection ability to inner package by pressure test, ensure the safety and integrity of product in the process of transportation, loading and unloading and storage.

[0003] In prior art, the working process of shell assembly pressure test packaging machine is that mechanical and electrical system cooperates, simulates external pressure to shell assembly and its packaging, simultaneously utilizes sensor and data acquisition system to monitor and record pressure value and the deformation of packaging piece in real time, to assess the pressure resistance and protection ability of packaging piece, ensure the safety and integrity of product in the process of transportation and storage.

[0004] The above scheme still has some problems in actual application, product needs to be tested for internal sealing during production, to ensure that product does not leak during use, but since the product is small in size, detection is difficult, so the detection speed of product is relatively slow, and then artificial and time cost are increased, and the overall profitability of enterprise is reduced.

[0005] Therefore, the utility model provides shell assembly pressure test packaging machine. UTILITY MODEL CONTENT

[0006] In order to make up for the deficiency of prior art, solve at least one technical problem proposed in background art.

[0007] The utility model solves its technical problems by adopting the technical scheme of shell assembly pressure test packaging machine, which comprises a transmission device, a pressure measuring mechanism is arranged on the upper part of the transmission device, and a material taking mechanism is arranged on the upper part of the transmission device.

[0008] As a further technical scheme of the utility model, the transmission device comprises a machine table, a conveyor belt is fixedly connected with the machine table through a side plate and arranged on the upper part of the machine table.

[0009] As a further technical scheme of the utility model, the pressure measuring mechanism comprises a pressure measuring frame, the pressure measuring frame is fixedly connected with the upper part of the machine table, and a pressure gauge is arranged on the upper part of the pressure measuring frame.

[0010] As a further technical scheme of the utility model, the upper part of the conveying belt side plate is fixedly connected with a blowing plate, a pressing head is fixedly arranged on the side wall of the blowing plate, and a clamp is fixedly arranged on the conveying belt.

[0011] As a further technical scheme of the utility model, the taking mechanism comprises a stepping motor, the stepping motor is fixedly connected to the upper part of the machine table through a fixed plate, a supporting frame is slidably connected to the side of the stepping motor, a taking servo motor is fixedly arranged at the bottom of the supporting frame on the side of the stepping motor, and a suction nozzle mounting plate is fixedly connected to the output end of the taking servo motor.

[0012] As a further technical scheme of the utility model, a plurality of taking suction nozzles are fixedly connected inside the suction nozzle mounting plate, a rotating mounting plate is arranged away from the taking servo motor, the suction nozzle mounting plate is rotatably connected to the side of the rotating mounting plate, an electric cylinder is arranged on the upper part of the machine table, a supporting plate is fixedly connected to one end of the electric cylinder, a taking plate is detachably connected to the upper part of the supporting plate, a guide block is fixedly connected to the upper part of the machine table, and the supporting plate is slidably connected to the guide block.

[0013] Compared with the prior art, the utility model has the advantages that:

[0014] 1、The upper shell assembly pressure test packaging machine can accurately measure the product, ensure that the airtightness of the product meets the standard, avoid leakage of the product during use, package the products that have passed the detection, save the labor input in this respect, and thus reduce the production cost of enterprises. BRIEF DESCRIPTION OF DRAWINGS

[0015] Figure 1 It is a whole structure schematic diagram of the utility model;

[0016] Figure 2 It is a whole structure schematic diagram of the utility model Figure 1 It is an enlarged structure schematic diagram of position A in the utility model;

[0017] Figure 3 It is a whole structure schematic diagram of the utility model Figure 1 It is an enlarged structure schematic diagram of position B in the utility model;

[0018] Figure 4 It is a whole overhead structure schematic diagram of the utility model.

[0019] In the drawing: 1, transmission device; 101, machine table; 102, conveying belt;

[0020] 2, pressure measuring mechanism; 201, pressure measuring frame; 202, pressure gauge; 203, blowing plate; 204, pressing head; 205, clamp;

[0021] 3, take mechanism;301, take servo motor;302, suction nozzle mounting plate;303, take suction nozzle;304, rotary mounting plate;305, take plate;306, electric cylinder;307, stepper motor;308, support plate. DETAILED DESCRIPTION

[0022] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the present application.

[0023] Embodiment 1:

[0024] Please refer to Figures 1 to 4 , the upper shell assembly pressure test packaging machine, including transmission device 1, the transmission device 1 upper portion is provided with pressure measuring mechanism 2, the transmission device 1 upper portion is provided with take mechanism 3.

[0025] Specifically, the product needs to be tested for internal sealing during production to ensure that the product does not leak during use. However, due to the small size of the product, detection is difficult, so the detection speed of the product is relatively slow, thereby increasing the labor and time cost and reducing the overall profitability of the enterprise;

[0026] In this embodiment, the working process of the upper shell assembly pressure test packaging machine is through the synergistic effect of mechanical and electrical systems, simulating external pressure on the upper shell assembly and its packaging, and at the same time using sensors and data acquisition systems to monitor and record pressure values and deformation of the packaging in real time, to evaluate the pressure resistance and protection ability of the packaging, to ensure the safety and integrity of the product during transportation and storage. However, due to the small size of the product, detection is difficult, so the detection speed of the product is relatively slow, thereby increasing the labor and time cost and reducing the overall profitability of the enterprise. At this time, through the cooperation of the transmission device 1, the pressure measuring mechanism 2 and the take mechanism 3, the leakage of the product during use can be avoided, and the products that have passed the detection are packaged, saving the labor input in this regard, thereby reducing the production cost of the enterprise.

[0027] Embodiment 2: Comparative example one, wherein another embodiment of the present application is:

[0028] As Figure 1 and Figure 2As shown, the transmission device 1 includes a machine table 101, and the upper portion of the machine table 101 is provided with a conveying belt 102, and the conveying belt 102 is fixedly connected with the machine table 101 through side plates, and a clamp 205 is fixedly arranged on the conveying belt 102.

[0029] Specifically, when the material is placed on the clamp 205, the material is fixed by the clamp 205, and at this time, the conveying belt 102 is started to drive the clamp 205 and the material on the clamp 205 to be synchronously conveyed.

[0030] As shown, Figure 1 The pressure measuring mechanism 2 includes a pressure measuring frame 201, and the pressure measuring frame 201 is fixedly connected to the upper portion of the machine table 101, and a pressure gauge 202 is arranged on the upper portion of the pressure measuring frame 201.

[0031] As shown, Figure 2 The upper portion of the side plate of the conveying belt 102 is fixedly connected with a blowing plate 203, and the side wall of the blowing plate 203 is fixedly provided with a pressing head 204.

[0032] Specifically, when the clamp 205 moves to the middle of the two groups of pressing heads 204, the pressing heads 204 are started to position the material on the clamp 205, and when the two groups of pressing heads 204 clamp the material, the blowing plate 203 is started to blow the material, and at the same time, the sensor transmits the detected results to the pressure gauge 202 in real time.

[0033] As shown, Figure 1 and Figure 3 The material taking mechanism 3 includes a stepping motor 307, and the stepping motor 307 is fixedly connected to the upper portion of the machine table 101 through a fixed plate, and the side surface of the stepping motor 307 is slidingly connected with a support frame, and a material taking servo motor 301 is fixedly arranged on the bottom of the side surface support frame of the stepping motor 307, and a suction nozzle mounting plate 302 is fixedly connected to the output end of the material taking servo motor 301.

[0034] As shown, Figure 1 and Figure 3 A plurality of material taking suction nozzles 303 are fixedly connected inside the suction nozzle mounting plate 302, and a rotating mounting plate 304 is arranged away from the material taking servo motor 301, and the suction nozzle mounting plate 302 is rotatably connected to the side surface of the rotating mounting plate 304, and an electric cylinder 306 is arranged on the upper portion of the machine table 101, and a support plate 308 is fixedly connected to one end of the electric cylinder 306, and a material taking plate 305 is detachably connected to the upper portion of the support plate 308, and a guide block is fixedly connected to the upper portion of the machine table 101, and the support plate 308 is slidingly connected to the guide block.

[0035] Specifically, when the pressure measuring mechanism 2 completes detection, the qualified material will move synchronously with the movement of the clamp 205, when moving to the bottom of the stepping motor 307, the conveyor belt 102 will pause movement, at this time the stepping motor 307 will start and drive the lead screw fixedly connected with the output shaft to move synchronously, in the process of rotating, it will drive the support frame sliding on the side of the stepping motor 307 to move synchronously, because the support frame is limited by the guide frame on the side of the stepping motor 307, it will drive the support frame, the material taking servo motor 301, the suction nozzle mounting plate 302, the suction nozzle 303 and the rotary mounting plate 304 to move synchronously, when the suction nozzle mounting plate 302 moves above the conveyor belt 102, the material taking servo motor 301 is started to drive the suction nozzle mounting plate 302 and the suction nozzle 303 to rotate synchronously and stop rotating when the suction nozzle of the suction nozzle mounting plate 302 rotates above the material, at this time the suction nozzle mounting plate 302 is started to adsorb the qualified material on the conveyor belt 102 to the suction nozzle 303, at this time the stepping motor 307 will rotate reversely and drive the lead screw fixedly connected with the output shaft to rotate synchronously, while rotating, it will drive the support frame, the material taking servo motor 301, the suction nozzle mounting plate 302, the suction nozzle 303 and the rotary mounting plate 304 to move away from the stepping motor 307, when the support frame, the material taking servo motor 301, the suction nozzle mounting plate 302, the suction nozzle 303 and the rotary mounting plate 304 move above the material taking plate 305, the material taking servo motor 301 drives the suction nozzle mounting plate 302 to rotate, until the suction nozzle of the suction nozzle 303 and the material are in a vertical state in the same vertical plane with the material taking plate 305, the material taking servo motor 301 stops moving, at this time the suction nozzle 303 is started to place the material on the material taking plate 305, thereby completing the work, at this time the movement of the suction nozzle 303 can pack the qualified products, saving the labor input in this respect, thereby reducing the production cost of enterprises.

[0036] Working principle: when the material is placed on the clamp 205, the clamp 205 fixes the material, at this time the conveyor belt 102 is started to drive the clamp 205 and the material on the clamp 205 to move synchronously.

[0037] When the clamp 205 moves to the middle of the two groups of pressing heads 204, the pressing heads 204 are started to position the material on the clamp 205, when the two groups of pressing heads 204 clamp the material, the air blowing plate 203 is started to blow air to the material, at the same time the sensor transmits the detected result to the pressure gauge 202 in real time.

[0038] When the pressure measuring mechanism 2 completes detection, the qualified material will move synchronously with the movement of the clamp 205, when moving to the bottom of the stepping motor 307, the conveyor belt 102 will pause movement, at this time the stepping motor 307 will start and drive the lead screw fixedly connected with the output shaft to move synchronously, in the process of rotating, it will drive the support frame sliding on the side of the stepping motor 307 to move synchronously, because the support frame is limited by the guide frame on the side of the stepping motor 307, it will drive the support frame, the material taking servo motor 301, the suction nozzle mounting plate 302, the suction nozzle 303 and the rotary mounting plate 304 to move synchronously, when the suction nozzle mounting plate 302 moves above the conveyor belt 102, the material taking servo motor 301 is started to drive the suction nozzle mounting plate 302 and the suction nozzle 303 to rotate synchronously and stop rotating when the suction nozzle of the suction nozzle mounting plate 302 rotates above the material, at this time the suction nozzle mounting plate 302 is started to adsorb the qualified material on the conveyor belt 102 to the suction nozzle 303, at this time the stepping motor 307 will reverse rotation and drive the lead screw fixedly connected with the output shaft to rotate synchronously, while rotating, it will drive the support frame, the material taking servo motor 301, the suction nozzle mounting plate 302, the suction nozzle 303 and the rotary mounting plate 304 to move away from the stepping motor 307, when the support frame, the material taking servo motor 301, the suction nozzle mounting plate 302, the suction nozzle 303 and the rotary mounting plate 304 move above the material taking plate 305, the material taking servo motor 301 drives the suction nozzle mounting plate 302 to rotate, until the suction nozzle of the suction nozzle 303 and the material are in a vertical state in the same vertical plane with the material taking plate 305, the material taking servo motor 301 stops moving, at this time the suction nozzle 303 is started to place the material on the material taking plate 305, thereby completing the work, at this time the movement of the suction nozzle 303 can pack the qualified products, saving the labor input in this respect, thereby reducing the production cost of enterprises.

[0039] Although the embodiments of the present application have been shown and described, it should be understood by those skilled in the art that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of the present application, and the scope of the present application is defined by the appended claims and their equivalents.

Claims

1. A pressure testing and packaging machine for upper shell components, characterized in that: It includes a transmission device (1), a pressure measuring mechanism (2) is provided on the upper part of the transmission device (1), and a material picking mechanism (3) is provided on the upper part of the transmission device (1). The pressure measuring mechanism (2) includes a pressure measuring frame (201), which is fixedly connected to the upper part of the machine base (101), and a pressure gauge (202) is provided on the upper part of the pressure measuring frame (201).

2. The upper shell component pressure testing and packaging machine according to claim 1, characterized in that: The transmission device (1) includes a machine platform (101), and a conveyor belt (102) is provided on the upper part of the machine platform (101). The conveyor belt (102) is fixedly connected to the machine platform (101) through a side plate.

3. The upper shell component pressure testing and packaging machine according to claim 2, characterized in that: An air blowing plate (203) is fixedly connected to the upper part of the side plate of the conveyor belt (102), a pressing head (204) is fixedly provided on the side wall of the air blowing plate (203), and a clamp (205) is fixedly provided on the conveyor belt (102).

4. The upper shell component pressure testing and packaging machine according to claim 1, characterized in that: The material handling mechanism (3) includes a stepper motor (307), which is fixedly connected to the upper part of the machine base (101) by a fixing plate. A support frame is slidably connected to the side of the stepper motor (307), and a material handling servo motor (301) is fixedly installed at the bottom of the support frame on the side of the stepper motor (307). A suction nozzle mounting plate (302) is fixedly connected to the output end of the material handling servo motor (301).

5. The upper shell component pressure testing and packaging machine according to claim 4, characterized in that: Multiple sets of material-picking nozzles (303) are fixedly connected inside the nozzle mounting plate (302). A rotating mounting plate (304) is provided at a section of the nozzle mounting plate (302) away from the material-picking servo motor (301). The nozzle mounting plate (302) is rotatably connected to the side of the rotating mounting plate (304). An electric cylinder (306) is provided on the upper part of the machine base (101). A support plate (308) is fixedly connected to one end of the electric cylinder (306). A material-picking plate (305) is detachably connected to the upper part of the support plate (308). A guide block is fixedly connected to the upper part of the machine base (101). The support plate (308) is slidably connected to the guide block.