Uniform material distribution device for chain grate

By introducing a distributor and a flat scraper into the material distribution device of the chain grate machine, the problems of thick material zone and empty material zone in the shuttle material distributor are solved, achieving uniform material distribution and improving the drying effect.

CN224030240UActive Publication Date: 2026-03-24JIANGSU SHAGANG STEEL CO LTD +1
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-04-30
Publication Date
2026-03-24

AI Technical Summary

Technical Problem

The existing shuttle feeder of the chain grate machine is prone to creating empty material zones and thick material zones during the feeding process, which prevents the material from entering the chain grate machine evenly and affects the drying effect.

Method used

The material is divided and leveled by a distributor and a flat scraper structure. The distributor and flat scraper are set on the wide feed belt to divide and level the material, avoid material accumulation in thick areas and improve the uniformity of material distribution.

Benefits of technology

It effectively solves the problem of material accumulation in the thick material area during the feeding process of the shuttle fabric feeder, and improves the uniformity of the material and the subsequent drying effect.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a uniform material distributing device for a chain grate machine. The uniform material distributing device comprises a rack, a shuttle type material distributing machine, a feeding wide belt, a roller screen, a material flattening scraper blade and a material distributor. The shuttle-type material distributing machine is movably arranged on the rack and can do reciprocating motion; the feeding wide belt is arranged below the discharging end of the shuttle-type material distributing machine and used for receiving materials conveyed by the shuttle-type material distributing machine. The roller screen is in butt joint with the conveying end of the feeding wide belt. The material flattening scraping plate is fixedly arranged above the feeding wide belt, and a first gap is formed between the material flattening scraping plate and the feeding wide belt; a plurality of material distributors are uniformly fixed on the material flattening scraping plate, the plurality of material distributors and the wide feeding belt are arranged in parallel, and a second gap is formed between the plurality of material distributors and the wide feeding belt. The distributor and the material flattening scraper are arranged on the wide feeding belt, so that the material distribution uniformity can be improved, and the subsequent drying effect of the materials is improved.
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Description

TECHNICAL FIELD

[0001] The application belongs to the technical field of chain grate machine material distribution, and particularly relates to a uniform material distribution device for a chain grate machine. BACKGROUND

[0002] The process for treating metallurgical zinc-containing iron dust slurry by a rotary hearth furnace direct reduction method is that the zinc-containing iron dust slurry is mixed with a binder and a carbon-containing raw material, then balling is performed through a disc balling machine, and then the balling is sent into a chain grate machine through a material distribution device for drying, and then the dried balling is distributed into a rotary hearth furnace for high-temperature roasting to be reduced into metallized balling, and finally the reduced zinc vapor is recovered by a flue gas system. In the process, whether the material distribution device can uniformly distribute the balling into the chain grate machine is a key factor affecting whether the balling can be fully dried subsequently. However, the chain grate machine material distribution device commonly used in the prior art is generally a shuttle material distribution machine, which, in use, transports the material to a feeding wide belt through reciprocating movement, and then the feeding wide belt transports the material to a roller screen, and finally the material enters the chain grate machine. However, the reciprocating distribution mode is prone to cause empty material area and thick material area on the wide belt, so that the material cannot be uniformly fed into the chain grate machine, and the drying effect is affected. CONTENT OF THE UTILITY MODEL

[0003] The application is proposed to solve the technical problem in the prior art that the shuttle material distribution machine for the chain grate machine is prone to cause empty material area and thick material area during material distribution, so that the material in the thick material area is accumulated into the chain grate machine, and the drying effect of the material is affected. The application provides a uniform material distribution device for a chain grate machine, which can effectively solve the problem of empty material area and thick material area of the shuttle material distribution machine during material distribution, so as to effectively improve the uniformity of material distribution, and further improve the subsequent drying effect of the material.

[0004] In order to achieve the above-mentioned purpose, the application adopts the following technical scheme:

[0005] A uniform material distribution device for a chain grate machine, comprising a rack, a shuttle material distribution machine, a feeding wide belt, a roller screen, a material leveling scraper and a material distributor.

[0006] The shuttle material distribution machine is movably arranged on the rack and can reciprocate.

[0007] The feeding wide belt is arranged below the material discharge end of the shuttle material distribution machine to receive the material transported by the shuttle material distribution machine, and the conveying direction of the feeding wide belt is perpendicular to the movement direction of the shuttle material distribution machine.

[0008] The roller screen is connected with the conveying end of the feeding wide belt to receive the material conveyed by the feeding wide belt.

[0009] The flat material scraper is fixedly arranged above the wide feeding belt, and a first gap is arranged between the flat material scraper and the wide feeding belt.

[0010] The distributor is a plurality of and is uniformly fixed on the flat material scraper, and the plurality of distributors and the wide feeding belt are arranged in parallel, and a second gap is arranged between the plurality of distributors and the wide feeding belt.

[0011] Further, the single-trip distance of the shuttle feeder during reciprocating motion is 60%-70% of the width of the wide feeding belt.

[0012] Further, the height of the first gap is 4-10 cm, and the height of the second gap is 6-18 cm.

[0013] Further, the distributor is arranged on the flat material scraper away from the side of the roller screen.

[0014] Further, the distributor includes a fixed rod and two distribution plates, and the two distribution plates are fixed on opposite sides of the same end of the fixed rod so that the distributor has an arrow shape, and the other end of the fixed rod is fixed on the flat material scraper.

[0015] Further, the included angle between the distribution plate and the fixed rod is 30-45°.

[0016] Further, the distance between the distribution plates on adjacent two distributors is 10-15 cm.

[0017] Further, the fixed rod and the flat material scraper are connected or welded together.

[0018] Further, the roller gap of the roller screen is 3-5 mm.

[0019] The beneficial effects of the present application are:

[0020] The present application can distribute and level the material on the wide feeding belt by arranging the distributor and the flat material scraper on the wide feeding belt, thereby effectively solving the problem that the material in the thick material area of the shuttle feeder is easily accumulated into the chain grate during the material distribution process, affecting the material drying effect, improving the material distribution uniformity, and further improving the subsequent material drying effect. BRIEF DESCRIPTION OF DRAWINGS

[0021] In order to more clearly illustrate the technical solutions in the embodiments of the present application, the drawings needed to be used in the embodiments will be briefly introduced. Obviously, the drawings in the following description only represent some of the embodiments of the present application, and other drawings can be obtained by those skilled in the art without any creative effort on the basis of these drawings.

[0022] Figure 1 The structure schematic diagram of the uniform material distribution device for the chain and pallet conveyor provided by the embodiments of the present application is shown.

[0023] Explanation of reference signs:

[0024] The shuttle material distribution machine 1, the feeding wide belt 2, the roller screen 3, the flat material scraper 4, the material distributor 5, the fixed rod 5-1, and the material distribution plate 5-2. DETAILED DESCRIPTION

[0025] The technical solutions in the embodiments of the present application will be described clearly and completely in the following with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments only represent some of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without any creative effort belong to the scope of protection of the present application.

[0026] In the description of the present application, it should be understood that the orientations or positional relationships indicated by the terms “center”, “longitudinal”, “transverse”, “length”, “width”, “thickness”, “upper”, “lower”, “front”, “back”, “left”, “right”, “vertical”, “horizontal”, “top”, “bottom”, “inner”, “outer”, “clockwise”, “counterclockwise” and the like are the orientations or positional relationships shown in the drawings, and are only for the purpose of facilitating the description of the present application and simplifying the description, and do not indicate or imply that the device or element indicated by the orientation must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as a limitation on the present application. In addition, the terms “first” and “second” are only for the purpose of description, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the technical features indicated. Therefore, the features limited by “first” and “second” can explicitly or implicitly include one or more of the features. In the description of the present application, the meaning of “multiple” is two or more, unless otherwise specifically limited.

[0027] In the description of the present application, it is necessary to point out that, unless otherwise explicitly specified and limited, the terms "mounting", "connection", "connecting" should be understood in a broad sense, for example, it can be fixed connection, or detachable connection, or integrally connected; it can be directly connected, or indirectly connected through an intermediate medium, it can be the internal communication of two elements or the interaction relationship of two elements. For those skilled in the art, the specific meaning of the above terms in the present application can be understood according to the specific circumstances.

[0028] In the present application, unless otherwise explicitly specified and limited, the first feature "on" or "under" the second feature can include that the first and second features are in direct contact, or that the first and second features are not in direct contact but are in contact through another feature between them. Moreover, the first feature "on", "above" and "above" the second feature includes that the first feature is directly above and obliquely above the second feature, or only indicates that the horizontal height of the first feature is higher than that of the second feature. The first feature "below", "below" and "below" the second feature includes that the first feature is directly below and obliquely below the second feature, or only indicates that the horizontal height of the first feature is less than that of the second feature.

[0029] As shown in Figure 1 The present application provides a uniform material distribution device for a chain and grate machine, which comprises a rack (not shown in the figure), a shuttle feeder 1, a wide feeding belt 2, a roller screen 3, a flat material scraper 4 and a material distributor 5.

[0030] The shuttle feeder 1 is movably arranged on the rack and can reciprocate. The shuttle feeder is a conventional shuttle feeder commonly used in the prior art, and the specific connection mode between the shuttle feeder and the rack is also a technical common sense known to those skilled in the art, so the specific structure of the shuttle feeder and the specific connection mode between the shuttle feeder and the rack will not be described again.

[0031] The wide feeding belt 2 is arranged below the discharge end of the shuttle feeder 1 to receive the material (i.e. pellets) transported by the shuttle feeder 1, and the conveying direction of the wide feeding belt 2 is perpendicular to the movement direction of the shuttle feeder 1. The one-way distance of the shuttle feeder 1 during reciprocating movement is 60% of the width of the wide feeding belt 2. In actual application, those skilled in the art can set the one-way distance of the shuttle feeder 1 during reciprocating movement according to actual needs. Generally, the one-way distance of the shuttle feeder 1 during reciprocating movement is set to be 60%-70% of the width of the wide feeding belt 2, which is appropriate to ensure that the material transported by the output end of the shuttle feeder 1 can completely enter the wide feeding belt 2.

[0032] The roller screen 3 is connected with the conveying end of the wide feeding belt 2 to receive the material conveyed by the wide feeding belt 2. The roller gap of the roller screen is 4 mm, and the size of the roller gap can be selected by the person skilled in the art according to actual needs, for example, the roller gap can be set to be between 3 mm and 5 mm.

[0033] The flat material scraper 4 is fixedly arranged above the wide feeding belt 2 and does not contact the wide feeding belt 2, and a first gap (not shown in the figure) is arranged between the flat material scraper 4 and the wide feeding belt 2. During the conveying of the material by the wide feeding belt 2, the flat material scraper 4 can prevent the material in the thick material area of the wide feeding belt 2 from being stacked too high, and therefore the height of the first gap can be set by the person skilled in the art according to actual needs, and it is appropriate to set the height of the first gap to be between 4 cm and 10 cm, and the height of the first gap in the embodiment is 8 cm.

[0034] The material distributor 5 is a plurality of and is fixedly arranged on the flat material scraper 4 away from the side of the roller screen 3. The plurality of material distributors 5 and the wide feeding belt 2 are arranged in parallel, and a second gap is arranged between the plurality of material distributors 5 and the wide feeding belt 2. The second gap is generally set to be between 6 cm and 18 cm, and the second gap in the embodiment is 13 cm. The material distributor 5 includes a fixed rod 5-1 and two material distribution plates 5-2, and the two material distribution plates 5-2 are fixed to opposite sides of the same end of the fixed rod 5-1 to make the material distributor 5 have an arrow shape. The other end of the fixed rod 5-1 is fixed to the flat material scraper 4, and the fixed rod and the flat material scraper are fixed together by welding, and other ways disclosed in the prior art can also be used to fix them together, for example, riveting.

[0035] In order to ensure the powder effect of the material distributor 5 during use, the included angle between the material distribution plate 5-2 and the fixed rod 5-1 is set to be 36°, and the angle is not limited to the above in actual application, and the person skilled in the art can set the corresponding angle according to actual needs, for example, the angle can also be set to be between 30° and 45°. The distance between the material distribution plates 5-2 on the adjacent two material distributors 5 is 8 cm, and the distance is not limited to the above in actual application, and the person skilled in the art can set the corresponding distance according to actual needs, for example, the distance can also be set to be between 10 cm and 15 cm.

[0036] In the above embodiments, the description of each embodiment has its own focus, and the parts not described in detail in a certain embodiment can be referred to the related description of other embodiments.

[0037] The above has carried out the detailed introduction to the uniform material distribution device for the chain and pallet machine provided by the embodiment of the application, the principle and implementation mode of the application are described by applying specific examples in this paper, and the above embodiment description is only used to help understand the technical solutions and core ideas of the application; ordinary skilled in the art should understand that: it can still modify the technical solutions recorded in the foregoing embodiments, or make equivalent replacement to part of the technical features; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the scope of the technical solutions of the embodiments of the application.

Claims

1. A uniform material distributing device for a chain grate, characterized in that: The machine frame, the shuttle feeder (1), the wide feeding belt (2), the roller screen (3), the flat material scraper (4) and the material distributor (5) are included. The shuttle feeder (1) is movably arranged on the machine frame and can reciprocate. The wide feeding belt (2) is arranged below the discharge end of the shuttle feeder (1) to receive the material delivered by the shuttle feeder (1), and the conveying direction of the wide feeding belt (2) is perpendicular to the movement direction of the shuttle feeder (1). The roller screen (3) is connected with the conveying end of the wide feeding belt (2) to receive the material delivered by the wide feeding belt (2). The flat material scraper (4) is fixedly arranged above the wide feeding belt (2), and a first gap is arranged between the flat material scraper (4) and the wide feeding belt (2). The material distributor (5) is a plurality of and is uniformly fixed on the flat material scraper (4), and the plurality of material distributors (5) and the wide feeding belt (2) are parallelly arranged, and a second gap is arranged between the plurality of material distributors (5) and the wide feeding belt (2).

2. The uniform distributing device for a chain and pan machine according to claim 1, characterized in that: The single-trip distance of the shuttle feeder (1) during reciprocating movement is 60%-70% of the width of the wide feeding belt (2).

3. The uniform distributing device for a chain grate as claimed in claim 1, wherein: The height of the first gap is 4-10 cm, and the height of the second gap is 6-18 cm.

4. The uniform distributing device for a chain and pan machine according to claim 1, wherein: The material distributor (5) is arranged on the flat material scraper (4) away from the roller screen (3).

5. The uniform distributing device for a chain grate as claimed in claim 1, wherein: The material distributor (5) includes a fixed rod (5-1) and two material distribution plates (5-2), and the two material distribution plates (5-2) are fixed on the opposite sides of the same end of the fixed rod (5-1) to form an arrow shape, and the other end of the fixed rod (5-1) is fixed on the flat material scraper (4).

6. The uniform distributing device for a chain grate as claimed in claim 5, wherein: The included angle between the material distribution plate (5-2) and the fixed rod (5-1) is 30-45°.

7. The uniform distributing device for a chain grate as claimed in claim 5, wherein: The distance between the material distribution plates (5-2) on the adjacent two material distributors (5) is 10-15 cm.

8. The uniform distributing device for a chain grate as claimed in claim 5, wherein: The fixed rod (5-1) and the flat material scraper (4) are connected by rivets or welded together.

9. The uniform distributing device for a chain grate as claimed in claim 1, wherein: The roller gap of the roller screen (3) is 3-5 mm.