Paint uniform blade coating equipment for photovoltaic glass

Abstract

The utility model discloses uniform coating blade coating equipment for photovoltaic glass. The uniform coating blade coating equipment comprises a workbench; the multiple supports are arranged on the top face of the workbench in the first direction at equal intervals; the moving mechanism is arranged on the top face of the workbench and located above the support. The feeding mechanism is fixedly arranged at the top of the moving mechanism; the spray head is communicated with the feeding mechanism; the adjusting mechanism is arranged on the moving mechanism and is in transmission connection with the nozzles; and the blade coating mechanism is arranged on the moving mechanism and is positioned on one side below each spray head. According to the blade coating equipment, the distance between the spray heads can be adjusted, the spray heads are distributed at equal intervals all the time, the blade coating requirements of photovoltaic glass of different specifications are met, the blade coating thickness and angle can be adjusted, coating is evenly distributed and consistent in thickness, and the processing quality of the photovoltaic glass is guaranteed.

Description

Technical Field

[0001] This utility model relates to the field of photovoltaic glass manufacturing technology, and in particular to a coating uniform coating device for photovoltaic glass. Background Technology

[0002] Photovoltaic glass is a crucial component of solar cell modules, and its surface typically requires a functional coating to enhance light absorption, anti-reflection, or self-cleaning properties. The uniformity of the coating directly affects the optical performance and power generation efficiency of the photovoltaic glass. Currently, commonly used coating methods include roller coating, spray coating, and blade coating. Among these, blade coating is widely used due to its simplicity and low cost. However, existing blade coating equipment is prone to problems such as uneven coating distribution and inconsistent thickness during the coating process, resulting in substandard surface quality of the photovoltaic glass and affecting product performance. Utility Model Content

[0003] In view of the above-mentioned defects or deficiencies in the prior art, it is desirable to provide a coating uniform coating device for photovoltaic glass, which can adjust the spacing of the nozzles and always distribute them at equal intervals to meet the coating requirements of photovoltaic glass of different specifications. It can also adjust the coating thickness and angle to make the coating uniformly distributed and consistent in thickness, thus ensuring the processing quality of photovoltaic glass.

[0004] This utility model provides a coating uniform coating device for photovoltaic glass, comprising:

[0005] Workbench;

[0006] Supports: A plurality of supports are provided at equal intervals along a first direction on the top surface of the workbench;

[0007] A movable mechanism is movably disposed on the top surface of the workbench along the first direction, located above the support;

[0008] The feeding mechanism is fixedly installed on the top of the moving mechanism;

[0009] The nozzles are arranged at equal intervals along the second direction, and each nozzle is connected to the feeding mechanism. The second direction is perpendicular to the first direction.

[0010] An adjustment mechanism is provided on the moving mechanism and is connected to the plurality of nozzles for adjusting the spacing between the nozzles and maintaining the equal spacing of the nozzles.

[0011] The coating mechanism, with adjustable coating thickness and angle, is mounted on the moving mechanism and located on one side below each of the nozzles.

[0012] Furthermore, an anti-slip pad layer is fixedly provided on the top surface of the support.

[0013] Further, the moving mechanism comprises linear modules symmetrically arranged on both sides of the supports, the top of the linear modules is drivingly connected with moving plates, and the upper portions of the two moving plates are fixedly provided with a moving frame.

[0014] Further, the feeding mechanism comprises a paint tank fixedly arranged on the top of the moving mechanism, the paint tank is connected with a pump, the output end of the pump is connected with a discharge pipe, the discharge pipe is provided with a control valve, and the bottom end of the discharge pipe is connected with a distribution pipe, and each spray head is connected with the distribution pipe through a hose.

[0015] Further, the adjusting mechanism comprises a support plate fixedly arranged on the moving mechanism, the bottom surface of the support plate is provided with a sliding groove along the second direction, the lower portion of the sliding groove is provided with an adjusting rod in parallel, the two ends of the adjusting rod are rotatably connected with the moving mechanism, the moving mechanism is provided with a driving motor for driving the adjusting rod to rotate, the two sides of the middle portion of the adjusting rod are symmetrically provided with first threaded sections with opposite threads, the outer sides of the first threaded sections are provided with second threaded sections with the same thread direction, the first threaded sections are threadedly sleeved with first adjusting blocks, the second threaded sections are threadedly sleeved with second adjusting blocks, the top portions of the first adjusting blocks and the second adjusting blocks are slidably connected with the sliding groove, and the moving distance of the second adjusting block when the adjusting rod rotates is twice the moving distance of the first adjusting block; and the bottom portions of the first adjusting blocks and the second adjusting blocks are fixedly provided with the spray heads.

[0016] Further, the adjusting rod is fixedly provided with a first limiting ring between the two first threaded sections, is fixedly provided with a second limiting ring between the first threaded section and the second threaded section, and is fixedly provided with a third limiting ring at the end away from the first threaded section of the second threaded section.

[0017] Further, the bottom portions of the first adjusting blocks and the second adjusting blocks are fixedly provided with adapter pipes, the bottom ends of the adapter pipes are threadedly connected with the spray heads, flow regulating valves are arranged between the adapter pipes and the spray heads, the sidewalls of the adapter pipes are connected with feeding pipes, and the hoses are connected with the spray heads through the feeding pipes.

[0018] Furthermore, the scraping mechanism includes a shaft arranged along the second direction. Both ends of the shaft are rotatably connected to the moving mechanism via bearings. Electric telescopic rods are symmetrically arranged at both ends of the shaft. One end of the electric telescopic rod is rotatably connected to the moving mechanism, and the other end is rotatably connected to a transmission rod. The end of the transmission rod away from the electric telescopic rod is vertically and fixedly connected to the shaft. A mounting strip parallel to the shaft is arranged on the side of the shaft away from the spray head. The mounting strip is inclined downward on the side away from the shaft and fixedly connected to a scraper. The other side is fixedly connected to the shaft via a connecting rod.

[0019] Compared with the prior art, the beneficial effects of this utility model are:

[0020] The coating equipment of this utility model is equipped with a support, a moving mechanism, a feeding mechanism, a nozzle, an adjusting mechanism, and a coating mechanism. The spacing between the nozzles can be adjusted by the adjusting mechanism, and they are always evenly distributed to meet the coating requirements of photovoltaic glass of different specifications. The coating thickness and angle can be adjusted by the coating mechanism to ensure that the coating is evenly distributed and of consistent thickness, thus ensuring the processing quality of photovoltaic glass.

[0021] It should be understood that the description in this utility model description section is not intended to limit the key or essential features of the embodiments of this utility model, nor is it intended to restrict the scope of this utility model. Other features of this utility model will become readily apparent from the following description. Attached Figure Description

[0022] Other features, objects, and advantages of this invention will become more apparent from the following detailed description of non-limiting embodiments with reference to the accompanying drawings:

[0023] Figure 1 This is a schematic diagram of the main structure of the scraping coating equipment.

[0024] Figure 2 This is a side view of the coating equipment.

[0025] Figure 3 This is a cross-sectional schematic diagram of the moving mechanism.

[0026] The diagram labels are as follows: 1. Workbench; 2. Support; 3. Moving mechanism; 4. Feeding mechanism; 5. Spray nozzle; 6. Adjusting mechanism; 7. Scraping mechanism; 8. Photovoltaic glass;

[0027] 21. Anti-slip mat layer;

[0028] 31. Linear module; 32. Moving plate; 33. Moving frame;

[0029] 41. Paint tank; 42. Discharge pipe; 43. Control valve; 44. Dispensing pipe; 45. Hose;

[0030] 51. Transfer pipe; 52. Flow regulating valve; 53. Feed pipe;

[0031] 61. Support plate; 62. Adjusting rod; 63. Drive motor; 64. First threaded section; 65. Second threaded section; 66. First adjusting block; 67. Second adjusting block; 68. First limiting ring; 69. Second limiting ring; 610. Third limiting ring;

[0032] 71. Shaft; 72. Electric telescopic rod; 73. Transmission rod; 74. Mounting strip; 75. Scraper; 76. Connecting rod. Detailed Implementation

[0033] The present invention will now be described in further detail with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the relevant invention and not intended to limit it. Furthermore, it should be noted that, for ease of description, only the parts relevant to the invention are shown in the accompanying drawings.

[0034] It should be noted that, where there is no conflict, the embodiments and features in the embodiments of this utility model can be combined with each other. The present utility model will now be described in detail with reference to the accompanying drawings and embodiments.

[0035] Please refer to Figures 1-3 An embodiment of this utility model provides a coating uniform coating device for photovoltaic glass, comprising:

[0036] Workbench 1;

[0037] Support 2, a number of supports 1 are provided at equal intervals along the first direction on the top surface of the workbench 1;

[0038] The moving mechanism 3 is movably disposed on the top surface of the workbench 1 along the first direction, located above the support 2;

[0039] The feeding mechanism 4 is fixedly installed on the top of the moving mechanism 3;

[0040] The nozzles 5 are arranged at equal intervals along the second direction, and each nozzle 5 is connected to the feeding mechanism 4. The second direction is perpendicular to the first direction.

[0041] The adjustment mechanism 6 is mounted on the moving mechanism 3 and is connected to several nozzles 5 for adjusting the spacing between each nozzle 5 and maintaining the equal spacing between each nozzle 5.

[0042] The coating mechanism 7, with adjustable coating thickness and angle, is mounted on the moving mechanism 3 and located on one side below each nozzle 5.

[0043] In this embodiment, when coating the photovoltaic glass 8, the spacing between each nozzle 5 is first adjusted according to its specifications by the adjustment mechanism 6 to ensure that the coating sprayed by each nozzle 5 fully covers the photovoltaic glass 8. The spacing between each nozzle 5 remains consistent after adjustment, which has good adaptability and ensures uniform coating. Then, the coating thickness and angle are adjusted according to the coating requirements by the coating mechanism 7 to ensure that the coating thickness meets the design requirements.

[0044] Then, each photovoltaic glass 8 is placed on the support 2 one by one. The moving mechanism 3 drives the spray head 5 in front and the scraping mechanism 7 behind to pass over each photovoltaic glass 8, spraying the coating onto the photovoltaic glass 8 and scraping it flat. The coating is evenly distributed and of consistent thickness, ensuring the processing quality of the photovoltaic glass.

[0045] In a preferred embodiment, such as Figure 1 and Figure 3 As shown, the top surface of the support 2 is fixedly provided with an anti-slip pad layer 21 to prevent the photovoltaic glass 8 from slipping and to protect it.

[0046] In a preferred embodiment, such as Figure 1 and Figure 2 As shown, the moving mechanism 3 includes linear modules 31 symmetrically arranged on both sides of several supports 2. The top of the linear modules 31 is connected to a moving plate 32, and a moving frame 33 is fixedly arranged above the two moving plates 32.

[0047] In this embodiment, the feeding mechanism 4, the nozzle 5, the adjusting mechanism 6, and the coating mechanism 7 are all mounted on the moving frame 33. The moving frame 33 is driven to move by two sets of linear modules 31, thereby driving the nozzle 5 and the coating mechanism 7 to pass over the photovoltaic glass 8 and complete the coating process, resulting in high processing efficiency.

[0048] In a preferred embodiment, such as Figure 1 and Figure 3 As shown, the feeding mechanism 4 includes a paint tank 41 fixedly installed on the top of the moving mechanism 3. The paint tank 41 is connected to a material pump. The output end of the material pump is connected to a discharge pipe 42. A control valve 43 is installed on the discharge pipe 42. The bottom end of the discharge pipe 42 is connected to a dispensing pipe 44. Each nozzle 5 is connected to the dispensing pipe 44 through a hose 45.

[0049] In this embodiment, the control valve 43 is opened and the material pump is started. The paint enters the dispensing pipe 44 through the discharge pipe 42, and then is delivered to the nozzle 5 through each hose 45. The paint is then sprayed out by the nozzle 5 to complete the coating, ensuring the uniformity of the paint coating.

[0050] In a preferred embodiment, such as Figure 2 and Figure 3As shown, the adjustment mechanism 6 includes a support plate 61 fixedly mounted on the moving mechanism 3. A groove is formed on the bottom surface of the support plate 61 along the second direction. An adjustment rod 62 is arranged parallel to the bottom of the groove. The two ends of the adjustment rod 62 are rotatably connected to the moving mechanism 3. A drive motor 63 is provided on the moving mechanism 3 to drive the adjustment rod 62 to rotate. First threaded sections 64 with opposite threads are symmetrically arranged on both sides of the middle part of the adjustment rod 62. Second threaded sections 65 with the same thread direction are arranged on the outer side of the first threaded sections 64. A first adjustment block 66 is threadedly sleeved on the first threaded section 64, and a second adjustment block 67 is threadedly sleeved on the second threaded section 65. The tops of the first adjustment block 66 and the second adjustment block 67 are slidably connected to the groove. When the adjustment rod 62 rotates, the distance that the second adjustment block 67 moves is twice the distance that the first adjustment block 66 moves. Spray nozzles 52 are fixedly mounted on the bottom of the first adjustment block 66 and the second adjustment block 67, respectively.

[0051] In this embodiment, the adjustment rod 62 is driven to rotate by the drive motor 63, and the first adjustment block 66 and the second adjustment block 67 move along the slide groove respectively. The pitch of the first threaded section 64 and the second threaded section 65 is different, so that if the first adjustment block 66 moves 1cm, the second adjustment block 67 moves 2cm. The spacing between each adjustment block is always kept consistent, ensuring uniform material distribution.

[0052] In some embodiments, when the number of nozzles 52 is odd, a fixed block that is fixedly connected to the support plate 61 is rotatably sleeved at the middle of the adjusting rod 62 via a bearing. When the nozzles 5 below the other adjusting blocks move, the nozzles 5 below the fixed block always remain stationary.

[0053] In other embodiments, when the size of the photovoltaic glass 8 is large and the number of nozzles 5 in this embodiment cannot meet the requirements, the number of threaded sections can be increased, and more adjusting blocks and nozzles 5 can be installed. The pitch is designed so that the moving distance of the adjusting block is twice the moving distance of its inner adjacent adjusting block.

[0054] In a preferred embodiment, such as Figure 1 As shown, a first limiting ring 68 is fixedly installed on the adjusting rod 62 between the two first threaded sections 64, a second limiting ring 69 is fixedly installed between the first threaded section 64 and the second threaded section 65, and a third limiting ring 610 is fixedly installed at the end of the second threaded section 65 away from the first threaded section 64.

[0055] In this embodiment, the movement of the adjusting block within the corresponding threaded segment is limited by a limiting ring to prevent the adjusting block from moving to a mismatched threaded segment and causing an accident, thus ensuring the structural safety of the equipment.

[0056] In a preferred embodiment, such as Figure 1 and Figure 3As shown, the bottom of the first adjusting block 66 and the second adjusting block 67 are both fixedly provided with a transfer pipe 51. The bottom end of the transfer pipe 51 is threadedly connected to the nozzle 5. A flow regulating valve 52 is provided between the transfer pipe 51 and the nozzle 5. A feed pipe 53 is connected to the side wall of the transfer pipe 51. The hose 45 is connected to the nozzle 5 through the feed pipe 53.

[0057] In this embodiment, when the spacing of the nozzles 5 is changed by adjustment, the spraying flow rate of the paint is adjusted by the flow regulating valve 52 to adapt to the change in the spacing of the nozzles 5, avoid the problem of insufficient or excessive paint, and ensure the uniformity of paint application.

[0058] In a preferred embodiment, such as Figures 1-3 As shown, the scraping mechanism 7 includes a shaft 71 arranged along the second direction. Both ends of the shaft 71 are rotatably connected to the moving mechanism 3 via bearings. Electric telescopic rods 72 are symmetrically arranged at both ends of the shaft 71. One end of the electric telescopic rod 72 is rotatably connected to the moving mechanism 3, and the other end is rotatably connected to a transmission rod 73. The end of the transmission rod 73 away from the electric telescopic rod 72 is vertically fixedly connected to the shaft 71. A mounting strip 74 parallel to the shaft 71 is arranged on the side of the shaft 71 away from the nozzle 5. The side of the mounting strip 74 away from the shaft 71 is inclined downward and fixedly connected to a scraper 75. The other side is fixedly connected to the shaft 71 via a connecting rod 76.

[0059] In this embodiment, the electric telescopic rod 72 is controlled to extend and retract. The electric telescopic rod 72 drives the shaft 71 to rotate through the transmission rod 73. The shaft 71 drives the mounting strip 74 to swing through the connecting rod 76, thereby adjusting the angle of the scraper 75, thus realizing the adjustment of the coating thickness and ensuring the quality of coating.

[0060] In the description of this specification, the terms "connection," "installation," and "fixing," etc., should be interpreted broadly. For example, "connection" can be a fixed connection, a detachable connection, or an integral connection; it can be a direct connection or an indirect connection through an intermediate medium. Those skilled in the art can understand the specific meaning of the above terms in this application according to the specific circumstances.

[0061] In the description of this specification, the terms "one embodiment," "some embodiments," etc., refer to specific features, structures, materials, or characteristics described in connection with that embodiment or example, which are included in at least one embodiment or example of this application. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples.

[0062] The above are merely preferred embodiments of this application and are not intended to limit this application. Various modifications and variations can be made to this application by those skilled in the art. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this application should be included within the protection scope of this application.

Claims

1. A coating uniform coating device for photovoltaic glass, characterized in that, include: Workbench (1); Support (2), a plurality of supports (2) are provided at equal intervals along the first direction on the top surface of the workbench (1); The moving mechanism (3) is movably disposed on the top surface of the workbench (1) along the first direction and located above the support (2); The feeding mechanism (4) is fixedly installed on the top of the moving mechanism (3); A plurality of nozzles (5) are arranged at equal intervals along the second direction, and each nozzle (5) is connected to the feeding mechanism (4). The second direction is perpendicular to the first direction. An adjustment mechanism (6) is provided on the moving mechanism (3) and is connected to a plurality of nozzles (5) for adjusting the spacing between each nozzle (5) and maintaining the equal spacing of each nozzle (5); The coating mechanism (7), with adjustable coating thickness and angle, is mounted on the moving mechanism (3) and located on one side below each of the nozzles (5).

2. The coating uniform coating equipment for photovoltaic glass according to claim 1, characterized in that, The top surface of the support (2) is fixedly provided with an anti-slip pad layer (21).

3. The coating uniform coating equipment for photovoltaic glass according to claim 1, characterized in that, The moving mechanism (3) includes linear modules (31) symmetrically arranged on both sides of several supports (2). The top of the linear modules (31) is connected to a moving plate (32), and a moving frame (33) is fixedly arranged above the two moving plates (32).

4. The coating uniform coating equipment for photovoltaic glass according to claim 1, characterized in that, The feeding mechanism (4) includes a paint tank (41) fixedly installed on the top of the moving mechanism (3). The paint tank (41) is connected to a material pump. The output end of the material pump is connected to a discharge pipe (42). A control valve (43) is installed on the discharge pipe (42). The bottom end of the discharge pipe (42) is connected to a dispensing pipe (44). Each of the nozzles (5) is connected to the dispensing pipe (44) through a hose (45).

5. The coating uniform coating equipment for photovoltaic glass according to claim 4, characterized in that, The adjusting mechanism (6) includes a support plate (61) fixedly mounted on the moving mechanism (3). A groove is formed on the bottom surface of the support plate (61) along a second direction. An adjusting rod (62) is arranged parallel to the bottom of the groove. Both ends of the adjusting rod (62) are rotatably connected to the moving mechanism (3). A drive motor (63) for driving the adjusting rod (62) to rotate is mounted on the moving mechanism (3). Symmetrical first threaded sections (64) with reversed threads are arranged on both sides of the middle portion of the adjusting rod (62). The outer sides of each first threaded section (64) are provided with… The second threaded section (65) has the same thread direction as the first threaded section (64), and the first adjusting block (66) is threadedly sleeved on the first threaded section (64). The second adjusting block (67) is threadedly sleeved on the second threaded section (65). The tops of the first adjusting block (66) and the second adjusting block (67) are slidably connected to the slide groove. When the adjusting rod (62) rotates, it drives the second adjusting block (67) to move a distance that is twice the moving distance of the first adjusting block (66). The nozzle (5) is fixedly installed at the bottom of the first adjusting block (66) and the second adjusting block (67).

6. The coating uniform coating equipment for photovoltaic glass according to claim 5, characterized in that, A first limiting ring (68) is fixedly provided on the adjusting rod (62) between the two first threaded sections (64), a second limiting ring (69) is fixedly provided between the first threaded section (64) and the second threaded section (65), and a third limiting ring (610) is fixedly provided at the end of the second threaded section (65) away from the first threaded section (64).

7. The coating uniform coating equipment for photovoltaic glass according to claim 5, characterized in that, The bottom of the first adjusting block (66) and the second adjusting block (67) are both fixedly provided with a connecting pipe (51). The bottom end of the connecting pipe (51) is threadedly connected to the nozzle (5). A flow regulating valve (52) is provided between the connecting pipe (51) and the nozzle (5). A feed pipe (53) is connected to the side wall of the connecting pipe (51). The hose (45) is connected to the nozzle (5) through the feed pipe (53).

8. The coating uniform coating equipment for photovoltaic glass according to claim 1, characterized in that, The scraping mechanism (7) includes a shaft (71) arranged along the second direction. Both ends of the shaft (71) are rotatably connected to the moving mechanism (3) through bearings. Electric telescopic rods (72) are symmetrically arranged at both ends of the shaft (71). One end of the electric telescopic rod (72) is rotatably connected to the moving mechanism (3), and the other end is rotatably connected to a transmission rod (73). The end of the transmission rod (73) away from the electric telescopic rod (72) is vertically fixedly connected to the shaft (71). A mounting strip (74) parallel to the shaft (71) is arranged on the side of the shaft (71) away from the nozzle (5). The side of the mounting strip (74) away from the shaft (71) is inclined downward and fixedly connected to a scraper (75). The other side is fixedly connected to the shaft (71) through a connecting rod (76).

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