Kiln ventilation device capable of uniformly distributing gas

By designing a kiln ventilation device with uniform gas distribution, and utilizing a combination of an intake fan, a distribution plate, and a heat exchanger, the problem of unstable gas inside the kiln was solved, achieving uniform gas distribution and preheating, and improving the kiln's combustion effect and efficiency.

CN224034388UActive Publication Date: 2026-03-24LINXIANG CONCH CEMENT CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-02-18
Publication Date
2026-03-24

AI Technical Summary

Technical Problem

Existing kiln ventilation systems directly introduce air into the kiln during use, resulting in unstable gas levels inside the kiln and incomplete combustion.

Method used

A kiln ventilation device with uniform gas distribution was designed. By combining an intake fan, a distribution plate, and a heat exchange cylinder, the gas is dust-removed and preheated before being evenly sent into the kiln. The distribution cylinder and the distribution pipe are used to evenly disperse the gas, and the heat exchange cylinder is used to preheat the gas to improve the combustion effect.

Benefits of technology

It achieves uniform gas distribution and preheating inside the kiln, improves combustion efficiency, and enhances the kiln's combustion efficiency and temperature utilization.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a kiln ventilation device capable of uniformly distributing gas, which relates to the technical field of kiln ventilation, and comprises a kiln body, a ventilation pipe and an equipartition plate, a shielding cover is arranged on the outer side of the kiln body, and the ventilation pipe is arranged on the upper side of the kiln body; the two sides of the ventilation pipe are symmetrically connected with flow dividing pipes, and the bottoms of the two flow dividing pipes are connected with the kiln body through gas guide pipes. According to the kiln ventilation device capable of evenly distributing the gas, the outside gas can be evenly fed into the kiln body from the two sides of the kiln body for use in the mode that the outside gas is dedusted and then evenly distributed, the combustion-supporting effect is better, in addition, the outside air can be preheated and then guided into the kiln body for use, and the use effect is better. According to the kiln ventilation device, the combustion-supporting effect can be further enhanced, so that the gas is uniformly distributed, and the problem that the gas filled into the kiln is unstable due to the fact that air is directly guided into the kiln when the kiln ventilation device is used is solved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to kiln ventilation technical field, concretely is a kiln ventilation device of gas uniform distribution. BACKGROUND

[0002] Kiln ventilation is an important means to keep the gas circulation in the kiln, to remove smoke and harmful gas, to ensure the indoor air fresh and safe, and to prevent indoor air pollution and smoke accumulation. It helps to improve heat exchange efficiency, reduce exhaust gas temperature, prevent coking, and improve working environment. In the cement rotary kiln, ventilation control is crucial to ensure proper combustion air for fuel and to avoid carbon monoxide production.

[0003] The existing kiln ventilation device is composed of an air inlet assembly and an air inlet cylinder. When in use, the air inlet assembly is installed inside the air inlet cylinder, and then the air inlet assembly is started to suck the air outside into the air inlet cylinder, and then the air is introduced into the kiln interior through the air inlet cylinder. However, this kiln ventilation device directly introduces air into the kiln interior, which leads to unstable gas filling in the kiln interior, and thus the materials in the kiln interior cannot be fully burned. SUMMARY

[0004] The purpose of the utility model is to provide a kiln ventilation device with uniform gas distribution to solve the problem of unstable gas filling in the kiln interior caused by directly introducing air into the kiln interior when using the kiln ventilation device as mentioned in the background.

[0005] To achieve the above purpose, the utility model provides the following technical scheme: a kiln ventilation device with uniform gas distribution, comprising a kiln body, a ventilation pipe, and a uniform distribution plate, wherein the kiln body is provided with a shielding cover on the outside, and the kiln body is provided with a ventilation pipe on the upper side;

[0006] The ventilation pipe is symmetrically connected with two shunt pipes on both sides, and the bottoms of the two shunt pipes are connected with the kiln body through air guide pipes. The ventilation pipe is inserted with a uniform distribution plate inside, and one side of the uniform distribution plate is connected with a uniform distribution cylinder. The side of the uniform distribution cylinder away from the uniform distribution plate is provided with an air inlet fan. The air inlet fan is connected with an outer connecting ring through a connecting rod on the outside.

[0007] Preferably, the side adjacent to the kiln body of the outer connecting ring is connected with a connecting lug, and the connecting lug is inserted with a connecting bolt inside.

[0008] Preferably, the uniform distribution cylinder is provided in a circular truncated cone shape, and the side with a large opening of the uniform distribution cylinder is close to the air inlet fan. The side with a small opening of the uniform distribution cylinder is connected with the uniform distribution plate.

[0009] Preferably, the outer connecting ring is internally symmetrical and provided with two insertion grooves, and two insertion blocks are inserted into the insertion grooves.

[0010] Preferably, the two insertion blocks are connected to the outer connecting ring by locking bolts, and the adjacent sides of the two insertion blocks are connected to the air inlet protective cover.

[0011] Preferably, the kiln body is connected to a smoke exhaust cylinder, and the smoke exhaust cylinder is connected to a heat exchange cylinder by a connecting pipe.

[0012] Preferably, the heat exchange cylinder is connected to a ventilation pipe, and the connecting pipe is inserted into the ventilation pipe.

[0013] Compared with the prior art, the kiln ventilation device with uniform gas distribution has the advantages that: the air outside the kiln is preheated and then introduced into the kiln body, which can further enhance the combustion effect and solve the problem of unstable gas in the kiln.

[0014] 1. The kiln ventilation device with uniform gas distribution avoids the problem of uneven and unstable gas in the kiln body by starting the air inlet fan installed in the outer connecting ring by the connecting rod when the gas is introduced, rotating the fan blade, introducing the air outside the kiln into the equal distribution cylinder through the air inlet protective cover, contacting the equal distribution cylinder, contacting the equal distribution plate on one side of the equal distribution cylinder after removing the dust in the air, and uniformly distributing the gas in the ventilation pipe, which can be introduced into the kiln body through the shunt pipe and the air guide pipe for use.

[0015] 2. The kiln ventilation device with uniform gas distribution further improves the combustion effect of the air and the utilization of the temperature in the kiln body by installing a heat exchange cylinder and a connecting pipe in the ventilation pipe, and when in use, the gas discharged from the kiln body is introduced into the connecting pipe and the heat exchange cylinder in the ventilation pipe in sequence, and the heat of the gas is transferred to the ventilation pipe through the connecting pipe and the heat exchange cylinder to preheat the gas entering the ventilation pipe. BRIEF DESCRIPTION OF DRAWINGS

[0016] Figure 1The utility model discloses a kiln three-dimensional structure schematic diagram shows;

[0017] Figure 2 The utility model discloses a kiln side view structure schematic diagram shows;

[0018] Figure 3 The utility model discloses a ventilation device three-dimensional section structure schematic diagram shows;

[0019] Figure 4 The utility model discloses a ventilation pipe three-dimensional section structure schematic diagram shows.

[0020] In the drawing: 1, kiln body; 101, shelter cover; 2, ventilation pipe; 201, shunt pipe; 202, gas guide pipe; 3, even division board; 301, even division cylinder; 302, air inlet fan; 303, connecting rod; 304, outer connecting ring; 305, connecting lug; 306, connecting bolt; 4, air inlet protective cover; 401, plug-in slot; 402, plug-in block; 403, locking bolt; 5, smoke exhaust cylinder; 501, connecting pipe; 502, heat exchange cylinder. DETAILED DESCRIPTION

[0021] The technical scheme in the embodiments of the utility model will be described clearly and completely below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model and not all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by the person skilled in the art without creative work fall within the scope of the utility model.

[0022] Please refer to Figures 1-4 The utility model provides a kind of technical scheme: a kiln ventilation device of gas uniform distribution, including kiln body 1, ventilation pipe 2 and even division board 3, the outer side of the kiln body 1 is provided with shelter cover 101, the upper side of the kiln body 1 is provided with ventilation pipe 2;

[0023] The shunt pipe 201 of two sides of the ventilation pipe 2 is connected symmetrically, and the bottom of two shunt pipes 201 is connected with kiln body 1 by gas guide pipe 202, the even division board 3 is plugged in the inside of the ventilation pipe 2, and the side of even division board 3 is connected with even division cylinder 301, the side of even division cylinder 301 away from even division board 3 is provided with air inlet fan 302, the outer side of air inlet fan 302 is connected with outer connecting ring 304 by connecting rod 303;

[0024] The outer connecting ring 304 and the kiln body 1 are each connected to a connecting lug 305 on the side adjacent to each other, and a connecting bolt 306 is inserted into the connecting lug 305. The equalizing cylinder 301 is frustum shaped, and the side with the larger opening of the equalizing cylinder 301 is close to the air intake fan 302. The side with the smaller opening of the equalizing cylinder 301 is connected to the equalizing plate 3. The outer connecting ring 304 has symmetrical insertion slots 401 inside, and each of the two insertion slots 401 has an insertion block 402 inserted inside. Both insertion blocks 402 are connected to the outer connecting ring 304 by locking bolts 403. The adjacent side of the two insertion blocks 402 is connected to the air intake protective cover 4.

[0025] In specific implementation, in order to avoid uneven and unstable gas filling into the kiln body 1, when gas is introduced, the air intake fan 302 installed inside the outer connecting ring 304 through the connecting rod 303 is activated. The air intake fan 302 drives the fan blades to rotate, and the outside air is introduced into the equalization cylinder 301 through the air intake protective cover 4. After contacting the equalization cylinder 301 and removing the dust inside the air, it contacts the equalization plate 3 on one side of the equalization cylinder 301 for uniform dispersion. At this time, the gas that has been uniformly dispersed inside the ventilation pipe 2 can be introduced into the kiln body 1 for use through the diversion pipe 201 and the air guide pipe 202.

[0026] The frustum-shaped distribution cylinder 301 increases the contact area with air, thereby improving air handling efficiency. The connecting lug 305 and connecting bolt 306 are used for the installation connection of the outer connecting ring 304 and the kiln body 1. The air inlet protective cover 4 is used to protect the air inlet fan 302 and prevent accidental contact. The insertion slot 401, insertion block 402 and locking bolt 403 are used for the installation connection of the air inlet protective cover 4. This kiln ventilation device with uniform gas distribution can evenly send the outside gas into the kiln body 1 from both sides of the kiln body 1 after dust removal and then evenly distribute it, resulting in better combustion effect.

[0027] See Figure 3 and Figure 4 It is known that a flue duct 5 is connected to the upper side of the kiln body 1. The upper side of the flue duct 5 is connected to the heat exchange cylinder 502 through a connecting pipe 501. The outer side of the heat exchange cylinder 502 is connected to the ventilation pipe 2. The outer side of the connecting pipe 501 is inserted into the ventilation pipe 2.

[0028] In specific implementation, in order to further improve the combustion-supporting effect of air and improve the utilization of the temperature inside the kiln body 1, the heat exchange cylinder 502 and the connecting pipe 501 are installed inside the ventilation pipe 2. In use, the gas discharged from the inside of the kiln body 1 is sequentially introduced into the connecting pipe 501 and the heat exchange cylinder 502 inside the ventilation pipe 2 through the smoke exhaust cylinder 5. At this time, the heat of the gas is conducted to the inside of the ventilation pipe 2 through the connecting pipe 501 and the heat exchange cylinder 502, preheats the gas entering the inside of the ventilation pipe 2, improves the activity of oxygen molecules in the gas, and then sends the preheated gas into the inside of the kiln body 1 through the shunt pipe 201 and the air guide pipe 202 for combustion-supporting. The gas uniformly distributed kiln ventilation device can preheat the air outside and then introduce it into the inside of the kiln body 1 for use, which can further enhance the combustion-supporting effect.

[0029] In summary, when the gas uniformly distributed kiln ventilation device is used, the air inlet fan 302 is started to drive the fan blades to rotate, the air outside is introduced into the inside of the uniform distribution cylinder 301 through the air inlet protective cover 4, contacts the uniform distribution cylinder 301, contacts the uniform distribution plate 3 after removing the dust in the air, is uniformly dispersed, exchanges heat with the flue gas discharged from the inside of the connecting pipe 501 and the heat exchange cylinder 502, and is introduced into the inside of the kiln body 1 through the shunt pipe 201 and the air guide pipe 202 for use. The contents not described in detail in the description belong to the prior art known to those skilled in the art.

[0030] Although the utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions recorded in the foregoing embodiments or make equivalent replacement to part of the technical features, and any modification, equivalent replacement, improvement, etc. made within the spirit and principles of the utility model should be included in the protection scope of the utility model.

Claims

1. A kiln ventilation device for uniform gas distribution, comprising a kiln body (1), a ventilation pipe (2), and a distribution plate (3), characterized in that: A shielding cover (101) is provided on the outside of the kiln body (1), and a ventilation pipe (2) is provided on the upper side of the kiln body (1); The ventilation pipe (2) is symmetrically connected to the two sides of the diversion pipe (201), and the bottom of the two diversion pipes (201) are connected to the kiln body (1) through the air guide pipe (202). A distribution plate (3) is inserted inside the ventilation pipe (2), and a distribution cylinder (301) is connected to one side of the distribution plate (3). An air intake fan (302) is provided on the side of the distribution cylinder (301) away from the distribution plate (3). The outer side of the air intake fan (302) is connected to the outer connecting ring (304) through the connecting rod (303).

2. The kiln ventilation device for uniform gas distribution according to claim 1, characterized in that: The outer connecting ring (304) and the kiln body (1) are each connected to a connecting lug (305) on the side adjacent to each other, and a connecting bolt (306) is inserted into the connecting lug (305).

3. The kiln ventilation device for uniform gas distribution according to claim 1, characterized in that: The equalizing cylinder (301) is frustum shaped, with the side of the equalizing cylinder (301) with a larger opening close to the intake fan (302), and the side of the equalizing cylinder (301) with a smaller opening connected to the equalizing plate (3).

4. A kiln ventilation device for uniform gas distribution according to claim 2, characterized in that: The outer connecting ring (304) has symmetrically opened insertion slots (401) inside, and insertion blocks (402) are inserted into both insertion slots (401).

5. A kiln ventilation device for uniform gas distribution according to claim 4, characterized in that: Both of the plug blocks (402) are connected to the outer connecting ring (304) by locking bolts (403), and the adjacent side of the two plug blocks (402) is connected to the air inlet protective cover (4).

6. A kiln ventilation device for uniform gas distribution according to claim 2, characterized in that: The upper side of the kiln body (1) is connected to a flue (5), and the upper side of the flue (5) is connected to a heat exchange cylinder (502) through a connecting pipe (501).

7. A kiln ventilation device for uniform gas distribution according to claim 6, characterized in that: The heat exchange cylinder (502) is connected to the ventilation pipe (2) on the outside, and the connecting pipe (501) is inserted into the ventilation pipe (2) on the outside.