Component detection device for ceramic material
By using a servo motor-driven vibration mechanism for the crushing roller and sieve plate, the problem of poor ceramic material crushing was solved, achieving efficient and accurate component detection.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-03
- Publication Date
- 2026-03-24
AI Technical Summary
Existing ceramic material composition detection devices suffer from poor crushing effects, resulting in low detection accuracy and efficiency.
A servo motor drives a rotating shaft to rotate a crushing roller on a sieve plate. The vibration of the sieve plate and the cooperation of the limiting plate and springs enable efficient crushing of ceramic samples. Particles of suitable size are then screened out through the sieve holes for subsequent sample pretreatment in a heating chamber.
It improves the crushing efficiency, ensures that the particle size of the test samples meets the requirements, shortens the testing cycle, and improves the accuracy and efficiency of component detection.
Smart Images
Figure CN224035374U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to ceramic material detection technical field, specifically is a kind of component detection device of ceramic material. BACKGROUND
[0002] In the production, research and development and quality control of ceramic materials, accurate detection of its composition is a very critical link.
[0003] The existing ceramic material composition detection device has some deficiencies. For example, some devices have poor crushing effect when pretreating ceramic samples, and it is difficult to fully crush the ceramic samples into particles of appropriate particle size, which will affect the accuracy and efficiency of subsequent component detection.
[0004] Therefore, we designed a kind of component detection device of ceramic material to solve the above problems. UTILITY MODEL CONTENTS
[0005] The utility model aims at providing a kind of component detection device of ceramic material to solve the problems raised in the above background.
[0006] To solve the above technical problems, the utility model provides a kind of component detection device of ceramic material, including heating box and analyzer, the top of heating box is fixedly connected with crushing chamber, the crushing chamber is provided with screening board, the top of screening board is provided with rotating shaft, the rotating shaft is rotatably connected to the inner wall of crushing chamber on the front and back sides, the both ends of screening board are fixedly connected with connecting plate, the both ends of connecting plate are fixedly connected with connecting shaft, the crushing roller is rotatably connected to the connecting shaft, the crushing roller is rotatably connected to the top surface of screening board, the side wall of crushing chamber is fixedly connected with motor box, the motor box is provided with servo motor, and the driving end of servo motor is fixedly connected with rotating shaft.
[0007] Further, a plurality of screen holes are formed on the screening board, and the screen holes are uniformly distributed on the screening board.
[0008] Further, the left and right inner walls of the crushing chamber are provided with limiting grooves, the both ends of the screening board are fixedly connected with limiting plates, the limiting plates are slidably connected in the limiting grooves, the bottom end of the limiting plate is fixedly connected with a spring, and the other end of the spring is fixedly connected with the bottom wall of the limiting groove.
[0009] Further, the bottom opening of the crushing chamber is provided with a discharge hole, and the discharge hole is communicated with the heating box.
[0010] Further, the top opening of the crushing chamber is provided with a sealing cover.
[0011] Further, the side wall of the heating box is fixedly connected with a plurality of heating wires, and the plurality of heating wires are arranged around the side wall in the heating box.
[0012] Further, a communication pipeline is fixedly inserted into one side wall of the heating box, and the other end of the communication pipeline is fixedly connected with the analyzer.
[0013] Further, the top end of the analyzer is fixedly connected with a display screen.
[0014] Compared with the prior art, the device has the advantages that:
[0015] 1. In the crushing chamber of the device, the rotating shaft is driven to rotate by a servo motor, and the crushing roller is rolled on the screening plate to crush the ceramic sample. The uniformly distributed screen holes on the screening plate can screen out particles with appropriate particle size, ensure that the sample particle size entering the subsequent detection link meets the requirements, avoid affecting the detection accuracy due to too large particles, and improve the accuracy of component detection.
[0016] 2. The limiting plate and the limiting groove at both ends of the screening plate and the spring cooperate with each other, so that the screening plate vibrates during the crushing process. The vibration can assist the crushing roller to crush the ceramic sample, accelerate the crushing speed, improve the crushing efficiency, reduce the time required for sample pretreatment, and thus shorten the entire component detection cycle and improve the detection efficiency. BRIEF DESCRIPTION OF DRAWINGS
[0017] Figure 1 It is a schematic structural view of the whole device;
[0018] Figure 2 It is a schematic structural view of the front view of the device;
[0019] Figure 3 It is a schematic structural view of the top view of the crushing chamber of the device;
[0020] Figure 4 It is an enlarged view of A in the device. Figure 2
[0021] In the figure: 1, heating box; 2, analyzer; 3, crushing chamber; 4, heating wire; 5, screening plate; 6, limiting plate; 7, limiting groove; 8, spring; 9, screen hole; 10, discharging hole; 11, rotating shaft; 12, connecting plate; 13, crushing roller; 14, motor box; 15, communication pipeline; 16, display screen. DETAILED DESCRIPTION
[0022] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments of the present application, all other embodiments obtained by those skilled in the art without creative efforts fall within the scope of the present application.
[0023] Please refer to Figure 1 and Figure 2 A component detection device of ceramic material, including heating box 1 and analyzer 2, the top of heating box 1 is fixedly connected with crushing chamber 3, screening plate 5 is arranged in crushing chamber 3, the top of screening plate 5 is provided with rotating shaft 11, rotating shaft 11 is rotatably connected to the inner walls of crushing chamber 3 on the left and right sides, both ends of screening plate 5 are fixedly connected with connecting plate 12, connecting plate 12 away from rotating shaft 11 is fixedly connected with connecting shaft between one end, and crushing roller 13 is rotatably connected to the connecting shaft on the top surface of screening plate 5, motor box 14 is fixedly connected to the side wall of crushing chamber 3, servo motor is installed in motor box 14, the driving end of servo motor is fixedly connected with rotating shaft 11, a plurality of sieve holes 9 are formed in screening plate 5, and the plurality of sieve holes 9 are evenly distributed on screening plate 5.
[0024] In specific implementation, the ceramic material to be detected is placed on screening plate 5 in crushing chamber 3, the servo motor in motor box 14 is started, the servo motor drives rotating shaft 11 to rotate, rotating shaft 11 drives connecting plate 12 and connecting shaft to rotate, and then crushing roller 13 rolls on the top surface of screening plate 5. In the rolling process, the crushing roller 13 crushes and grinds the ceramic material, and the ceramic material with large particles is broken into small particles. The particles meeting the size requirements of sieve holes 9 can fall through sieve holes 9, and the large particles continue to be further crushed on screening plate 5 until the appropriate particle size passes through sieve holes 9.
[0025] Please refer to Figure 3 and Figure 4 Limiting grooves 7 are formed in the left and right inner walls of crushing chamber 3, limiting plates 6 are fixedly connected to both ends of screening plate 5, limiting plates 6 are slidably connected in limiting grooves 7, springs 8 are fixedly connected to the bottom end of limiting plates 6, the other end of springs 8 is fixedly connected to the bottom wall of limiting grooves 7, in addition, the shape of screening plate 5 is semicircular arc, and the length of connecting plate 12 is greater than the radius of screening plate 5.
[0026] In specific implementation, when the crushing roller 13 rotates to the position in contact with the screening plate 5, the crushing roller 13 generates downward pressure on the screening plate 5, and the limiting plates 6 fixedly connected at both ends of the screening plate 5 start to slide downward in the limiting grooves 7, while the compression springs 8 are compressed, so that the screening plate 5 as a whole moves downward along the limiting grooves 7. As the rotating shaft 11 continues to rotate, the crushing roller 13 gradually rotates to the position away from the screening plate 5. At this time, the compressed springs 8 start to rebound and drive the screening plate 5 to move upward by the elastic force of the springs. With the continuous rotation of the connecting plate 12 and the crushing roller 13, the screening plate 5 repeatedly moves up and down in the limiting grooves 7. The repeated up-and-down movement makes the screening plate 5 vibrate, and the ceramic material placed on the screening plate 5 is subjected to the impact force brought by the vibration of the screening plate 5 in addition to the crushing by the crushing roller 13. Under the combined action of the two, the ceramic material can be more effectively crushed, greatly improving the crushing effect.
[0027] Referring to Figure 2 , the bottom end of the crushing chamber 3 is provided with a discharging hole 10, which is in communication with the heating box 1. The sidewall of the heating box 1 is fixedly connected with a plurality of heating wires 4, which are wrapped around the sidewall of the heating box 1.
[0028] In specific implementation, the ceramic particles of the appropriate particle size screened by the screening plate 5 fall into the heating box 1 through the discharging hole 10. When the ceramic particles enter the heating box 1, the power supply of the heating wires 4 is started, and the heat generated by the heating wires 4 heats the ceramic particles, causing physical or chemical changes in the ceramic material, so as to provide a suitable state for subsequent component detection. According to the characteristics and detection requirements of different ceramic materials, the temperature and heating time in the heating box 1 can be controlled by adjusting the power of the heating wires 4.
[0029] Referring to Figure 1 , the top end of the crushing chamber 3 is provided with a sealing cover.
[0030] In specific implementation, after the material is put in, the sealing cover is closed in time. The sealing cover can prevent the ceramic particles from splashing out of the crushing chamber 3 during the crushing process, causing environmental pollution and material waste.
[0031] Referring to Figure 1 and Figure 2 , the sidewall of the heating box 1 is fixedly inserted with a communication pipeline 15, the other end of the communication pipeline 15 is fixedly connected with an analyzer 2, and the top end of the analyzer 2 is fixedly connected with a display screen 16.
[0032] In specific implementation, when the ceramic material in the heating box 1 is heated to a suitable state, the analyzer 2 accurately places the pretreated ceramic sample into the sample cell of the analyzer 2 through the communication pipeline 15 by a mechanical arm. The sample cell is equipped with a high-precision weighing sensor and a temperature sensor, which can monitor the sample quality and temperature change in real time.
[0033] The working principle of the component detection device for ceramic materials is as follows:
[0034] First, open the sealing cover at the top end of the crushing chamber 3, place the ceramic material to be detected on the screening plate 5 in the crushing chamber 3, and then close the sealing cover. Start the servo motor in the motor box 14, the servo motor drives the rotating shaft 11 to rotate, the rotating shaft 11 drives the connecting plate 12 and the connecting shaft to rotate, and then the crushing roller 13 rolls on the top surface of the screening plate 5. In the rolling process, the crushing roller 13 crushes and grinds the ceramic material, and the larger particles of the ceramic material are broken into smaller particles. The particles meeting the size requirements of the screen hole 9 will fall through the screen hole 9, while the larger particles will continue to be further crushed on the screening plate 5 until they reach the appropriate particle size and pass through the screen hole 9.
[0035] The above is only an embodiment of the present application, and does not limit the patent scope of the present application, and any equivalent structure or equivalent process transformation using the content of the present application specification and drawings, or direct or indirect application in other related technical fields, are also included in the patent protection scope of the present application.
Claims
1. A component detection device for ceramic materials, comprising a heating chamber (1) and an analyzer (2), characterized in that, The top of the heating box (1) is fixedly connected to a crushing chamber (3), and a sieve plate (5) is provided inside the crushing chamber (3). A rotating shaft (11) is provided at the top of the sieve plate (5). The rotating shaft (11) is rotatably connected to the inner walls of the front and rear sides of the crushing chamber (3). Both ends of the sieve plate (5) are fixedly connected to connecting plates (12). A connecting shaft is fixedly connected between the ends of the two connecting plates (12) away from the rotating shaft (11). A crushing roller (13) is rotatably connected to the connecting shaft. The crushing roller (13) is rolled on the top surface of the sieve plate (5). A motor box (14) is fixedly connected to one side of the outer wall of the crushing chamber (3). A servo motor is installed inside the motor box (14). The drive end of the servo motor is fixedly connected to the rotating shaft (11).
2. The ceramic material composition detection device as described in claim 1, characterized in that: The sieve plate (5) has multiple sieve holes (9) evenly distributed on the sieve plate (5).
3. The ceramic material composition detection device as described in claim 2, characterized in that: Limiting grooves (7) are provided on the inner walls of both sides of the crushing chamber (3). Limiting plates (6) are fixedly connected to both ends of the screening plate (5). The limiting plates (6) slide up and down in the limiting grooves (7). A spring (8) is fixedly connected to the bottom end of the limiting plate (6). The other end of the spring (8) is fixedly connected to the bottom wall of the limiting groove (7).
4. The ceramic material composition detection device as described in claim 3, characterized in that: The bottom opening of the crushing chamber (3) is provided with a feeding hole (10), which is connected to the heating box (1).
5. The ceramic material composition detection device as described in claim 4, characterized in that: The top opening of the crushing chamber (3) is provided with a sealing cover.
6. The ceramic material composition detection device as described in claim 5, characterized in that: Multiple heating wires (4) are fixedly connected to the side wall of the heating box (1), and the multiple heating wires (4) are connected around the four sides of the heating box (1).
7. The ceramic material composition detection device as described in claim 6, characterized in that: A connecting pipe (15) is fixedly inserted into one side wall of the heating box (1), and the other end of the connecting pipe (15) is fixedly connected to the analyzer (2).
8. The ceramic material composition detection device as described in claim 7, characterized in that: The analyzer (2) is fixedly connected to a display screen (16) at its top.