Textile dust-gas separation and collection bin
By combining negative pressure adsorption and mechanical cleaning in the textile dust and gas separation and collection chamber, the problem of fuzz and impurities caused by static electricity accumulation in yarn is solved, achieving efficient cleaning and reducing equipment downtime, thereby improving the product quality and efficiency of textile production.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-23
- Publication Date
- 2026-03-27
AI Technical Summary
In the textile industry, static electricity buildup leads to problems such as increased fuzz on the yarn surface, uneven yarn, and yarn breakage. Existing static electricity elimination equipment has limited installation locations and coverage areas, and cannot effectively remove impurities adhering to the yarn.
A textile dust and gas separation and collection chamber is designed. It combines negative pressure adsorption and mechanical cleaning, and uses the rotation of impeller and spiral ring to perform physical friction cleaning on the yarn surface. Impurities are adsorbed and trapped by the filter screen to avoid re-contamination.
It achieves efficient removal of dust and lint during high-speed yarn transmission, reduces equipment downtime, improves maintenance efficiency, and ensures product quality.
Smart Images
Figure CN224040371U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to textile dust gas separation collection bin field, concretely to a textile dust gas separation collection bin. BACKGROUND
[0002] In the textile industry production, the static electricity problem of yarn transmission link has become the key technical bottleneck of influencing product quality and production efficiency. Yarn (especially chemical fiber) in the high-speed transmission process, the friction with the metal or nonmetal parts such as guide roller, groove cylinder, roller can produce static electricity accumulation due to poor material conductivity. According to the static electricity physical characteristics, the charged yarn can adsorb the dust, short fibers and other suspended particles in the environment, resulting in the increase of yarn surface hairiness, unevenness, even causing breakage, winding and other problems.
[0003] At present, although the static elimination rod can neutralize the charge through ionization, its installation position, coverage range and energy consumption efficiency are limited, especially in the high-speed winding or warping process, dynamic static electricity is difficult to eliminate in real time. At the same time, the impurities adhered to the yarn cannot be separated from the yarn, even if the yarn is separated, it is still in the environment and will adhere to the yarn in other operations, so an ideal device is needed to be compatible with the existing device and adapt to different fiber types and production environment to realize efficient and low-cost dust and lint prevention and control. UTILITY MODEL CONTENT
[0004] The utility model aims at providing a textile dust gas separation collection bin to solve the problems in the above background technology.
[0005] In order to solve the above technical problems, the utility model provides the following technical scheme: a textile dust gas separation collection bin, comprising:
[0006] The collection outer bin and the collection inner bin are installed in the collection outer bin, and the outer wall of the collection inner bin is shaped with a filter screen;
[0007] The wire body penetrates through the collection outer bin and the collection inner bin;
[0008] The negative pressure port is fixed on the outside of the collection outer bin, and is used for forming negative pressure inside the collection outer bin;
[0009] The yarn shaft one and the yarn shaft two are respectively installed at both ends of the collection outer bin, the wire body penetrates through the yarn shaft one and the yarn shaft two, the inner side of the yarn shaft one and the yarn shaft two is communicated with the inside of the collection inner bin, the yarn shaft two has an impeller set inside, and the impeller set inhales air inward under the action of the negative pressure of the collection outer bin and cleans the wire body.
[0010] Further, the collecting outer barrel is provided with an outer barrel cover which can be slidably opened, and through-slits are formed in both ends of the collecting outer barrel.
[0011] Further, the negative pressure port is in communication with the interior of the collecting outer barrel and is located outside the collecting inner barrel.
[0012] Further, yarn fixing grooves are formed in both ends of the collecting outer barrel, and the yarn shaft one and the yarn shaft two are slidably installed in the yarn fixing grooves.
[0013] Further, the yarn shaft one is fixed with a loop one on both sides of the end portion, the loop one clamps the wall body of the collecting outer barrel, and the wire body penetrates through the loop one and the yarn shaft one.
[0014] Further, the yarn shaft two is fixed with a loop two which clamps the wall body of the collecting outer barrel on both sides, the part between the two loop twos is provided with a hollow structure, and the impeller group is rotatably installed in the hollow part of the two loop twos.
[0015] Further, the impeller group comprises an outer ring, a fan leaf and an inner ring.
[0016] The outer ring has two, is respectively sleeved in the two loop twos, a plurality of groups of the fan leaf are fixed in the inner part of the two outer rings, the inner ring is fixed in the inner part of the plurality of groups of fan leaves, the wire body penetrates through the inner ring, the inner ring penetrates through the yarn fixing groove and the diameter is smaller than the yarn fixing groove, so that the gas can move from the fan leaf part.
[0017] Further, the inner end of the inner ring is fixed with a spiral ring which is sleeved with the wire body, the spiral ring is extruded with the wire body, and the end portion of the spiral ring is fixed with an end sleeve which is sleeved with the wire body.
[0018] Compared with the prior art, the beneficial effects achieved by the utility model are:
[0019] 1. By combining negative pressure adsorption and mechanical cleaning, the air flow of the yarn shaft two utilizes the rotation of the impeller group and the spiral ring to physically rub and clean the surface of the wire body, effectively removing dust, lint and short fibers caused by static adsorption. The design of airflow and mechanical linkage enables impurity cleaning to be completed during high-speed transmission of the yarn.
[0020] 2. The collecting inner barrel and the filter screen cooperate with the negative pressure port to perform air extraction, directly adsorbing and trapping the separated impurities in the filter screen, avoiding the re-entry of impurities into the production environment to cause secondary pollution. The collecting inner barrel can be quickly extracted through the through-slit, facilitating the cleaning or replacement of the filter screen, reducing the equipment downtime and improving the maintenance efficiency. BRIEF DESCRIPTION OF DRAWINGS
[0021] The accompanying drawings are used to provide further understanding of the present application, and constitute a part of the specification, and are used to explain the present application together with embodiments of the present application, and do not constitute a limitation to the present application. In the drawings:
[0022] Figure 1 is a schematic diagram of the overall structure of the present application;
[0023] Figure 2 is a schematic diagram of the separation structure of the collection inner bin and the collection outer bin of the present application;
[0024] Figure 3 is a schematic diagram of the hidden filter screen structure of the collection inner bin of the present application;
[0025] Figure 4 is a schematic diagram of the separation structure of the yarn spool one and the yarn spool two and the collection outer bin of the present application;
[0026] Figure 5 is a schematic diagram of the end structure of the yarn spool one of the present application;
[0027] Figure 6 is a schematic diagram of the end structure of the yarn spool two of the present application;
[0028] Figure 7 is a schematic diagram of the partial section structure of the end of the yarn spool two of the present application.
[0029] In the drawings: 1, collection outer bin; 11, outer bin cover; 12, sliding port; 13, yarn fixing groove; 2, collection inner bin; 21, inner bin cover; 3, wire body; 4, negative pressure port; 5, yarn spool one; 51, collar one; 6, yarn spool two; 61, collar two; 62, impeller set; 621, outer ring; 622, fan blade; 623, inner ring; 63, spiral ring; 631, end sleeve. DETAILED DESCRIPTION
[0030] The technical solutions in the embodiments of the present application will be described clearly and completely below in combination with the drawings of the embodiments of the present application. Obviously, the described embodiments are only a part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all the other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the present application.
[0031] Please refer to Figures 1-7 The present application provides a technical solution: a textile dust and gas separation and collection bin, comprising:
[0032] The collection outer bin 1 and the collection inner bin 2, the collection inner bin 2 is installed in the collection outer bin 1, and the outer wall of the collection inner bin 2 is shaped with a filter screen;
[0033] thread 3, penetrating the collection outer bin 1 and the collection inner bin 2;
[0034] negative pressure port 4, fixed on the outside of the collection outer bin 1, for forming negative pressure inside the collection outer bin 1;
[0035] yarn shaft one 5 and yarn shaft two 6, respectively installed at both ends of the collection outer bin 1, the thread 3 penetrating the yarn shaft one 5 and the yarn shaft two 6, the inner side of the yarn shaft one 5 and the yarn shaft two 6 being communicated with the inside of the collection inner bin 2, the yarn shaft two 6 having an impeller set 62 inside, which inhales air inward under the action of negative pressure of the collection outer bin 1, and cleans the thread 3.
[0036] Specifically, the negative pressure port 4 is connected with the air suction pump outside, which causes the impeller set 62 to inhale air outward partially, and makes the gas pass through the filter screen of the collection inner bin 2, the impurities being left on the filter screen and being adsorbed on the filter screen under the action of negative pressure, so as to avoid the impurities contacting the thread 3 again
[0037] The upper end of the collection outer bin 1 is provided with an outer bin cover 11 which can be opened slidingly, and the both ends of the collection outer bin 1 are provided with sliding ports 12 which penetrate, the collection inner bin 2 being slidingly arranged in the sliding ports 12 and blocking the sliding ports 12 at both ends, and the collection inner bin 2 is provided with an inner bin cover 21 which can be opened;
[0038] Specifically, the collection outer bin 1 and the collection inner bin 2 can be opened and cleaned, and when the collection inner bin 2 is separated from the collection outer bin 1, it only needs to be pulled away along the sliding port 12.
[0039] The negative pressure port 4 is communicated with the inside of the collection outer bin 1, and it is located outside the collection inner bin 2, so that the entering gas enters from the collection inner bin 2 and the moving gas moves out from the collection outer bin 1, completing the filtration of the gas and adsorbing the impurities of the gas on the filter screen under negative pressure.
[0040] The both ends of the collection outer bin 1 are provided with yarn fixing grooves 13, and the yarn shaft one 5 and the yarn shaft two 6 are slidingly installed in the yarn fixing grooves 13 at both ends, so that the yarn shaft one 5 and the yarn shaft two 6 can be taken out upward, the thread 3 can be taken out when the collection outer bin 1 and the collection inner bin 2 are cleaned, so as to avoid contacting the impurities again, and the yarn shaft one 5 and the yarn shaft two 6 can be installed after cleaning.
[0041] The both sides of the end of the yarn shaft one 5 are fixed with eye rings one 51, the eye rings one 51 clamping the wall of the collection outer bin 1, and the thread 3 penetrating the eye rings one 51 and the yarn shaft one 5 at both sides, so as to limit the thread 3.
[0042] The two sides of the yarn shaft two 6 are fixed with the two rings two 61 for clamping the wall of the collecting outer chamber 1, the part between the two rings two 61 is provided with a hollow structure, and the impeller group 62 is rotatably installed in the hollow part of the two rings two 61, and the impeller group 62 is used for connecting the collecting inner chamber 2 and the external environment.
[0043] The impeller group 62 comprises an outer ring 621, a fan blade 622 and an inner ring 623.
[0044] The outer ring 621 has two, which are respectively sleeved in the two rings two 61, a plurality of groups of fan blades 622 are fixed in the inner part of the two outer rings 621, the inner ring 623 is fixed in the inner part of the plurality of groups of fan blades 622, the wire body 3 penetrates through the inner ring 623, the inner ring 623 penetrates through the yarn fixing groove 13 and has a diameter smaller than that of the yarn fixing groove 13, so that the gas can move from the fan blade 622 part.
[0045] The inner end of the inner ring 623 is fixed with the spiral ring 63 sleeved with the wire body 3, the spiral ring 63 is extruded with the wire body 3, and the end of the spiral ring 63 is fixed with the end sleeve 631 sleeved with the wire body 3.
[0046] Specifically, when the gas is introduced, the gas passes through the impeller group 62, the impeller group 62 rotates, and the spiral ring 63 rotates, the spiral ring 63 cleans the outer wall of the wire body 3, and the end sleeve 631 at the end of the spiral ring 63 avoids the separation between the spiral ring 63 and the wire body 3 and keeps the spiral ring 63 from winding the wire body 3.
[0047] It should be noted that the spiral ring 63 is made of metal material, can adsorb impurities even under the action of static electricity, but can blow away the impurities close to the gas inlet end, and the spiral ring 63 can also separate the impurities difficult to clean from the wire body 3.
[0048] The working principle of the utility model is as follows: Figure 1 As shown in the figure, the collecting inner chamber 2 is installed in the collecting outer chamber 1, and the collecting inner chamber 2 can move outwards along the sliding port 12, the upper end of the collecting inner chamber 2 is closed by the inner chamber cover 21, the two ends are closed by the collecting outer chamber 1, the wire body 3 penetrates through the collecting outer chamber 1 and the collecting inner chamber 2, and the part of the wire body 3 penetrating through the collecting outer chamber 1 and the collecting inner chamber 2 is limited by the yarn shaft one 5 and the yarn shaft two 6, wherein the part of the yarn shaft two 6 can introduce gas into the collecting inner chamber 2, so when the negative pressure port 4 sucks gas outwards, the position of the yarn shaft two 6 introduces gas, the gas moves outwards from the collecting inner chamber 2, the impurities are blocked and adsorbed by the filter screen, the impurities on the wire body 3 can be cleaned, and re-adsorption is avoided.
[0049] Secondly, when the impeller group 62 of the yarn shaft two 6 inhales, the spiral ring 63 rotates, the outer wall of the wire body 3 is cleaned, and the cleaning efficiency is further improved.
[0050] It should be noted that the relational terms herein, such as first and second, and the like, are used solely to distinguish one from another entity or action without necessarily requiring or implying any actual relationship or order between such entities or actions. Moreover, the terms "comprises", "comprising", or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but can include other elements not expressly listed or inherent to such process, method, article, or apparatus.
[0051] Finally, it should be noted that the above-described embodiments are merely possible embodiments of the present application, and thus are not used to limit the present application. Although the present application has been described in detail with reference to the foregoing embodiments, the technical solutions recorded in the foregoing embodiments can still be modified or equivalent replaced by those skilled in the art. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present application shall be included in the protection scope of the present application.
Claims
1. A textile dust air separation collection bin, characterized in that, The application relates to a yarn collecting device. The yarn collecting device comprises a collecting outer container (1) and a collecting inner container (2), the collecting inner container (2) is installed in the collecting outer container (1), and the outer wall of the collecting inner container (2) is shaped as a filter screen; a wire body (3) penetrates through the collecting outer container (1) and the collecting inner container (2); a negative pressure port (4) is fixed to the outer side of the collecting outer container (1) and is used for forming negative pressure in the collecting outer container (1); a yarn shaft one (5) and a yarn shaft two (6) are respectively installed at two ends of the collecting outer container (1), the wire body (3) penetrates through the yarn shaft one (5) and the yarn shaft two (6), the inner side of the yarn shaft one (5) and the yarn shaft two (6) is communicated with the inside of the collecting inner container (2), the yarn shaft two (6) is provided with an impeller set (62) in the inside, and the impeller set (62) inhales air inward under the action of negative pressure of the collecting outer container (1) and cleans the wire body (3).
2. The textile dust air separation collection bin of claim 1, wherein: The upper end of the collecting outer container (1) is provided with an outer container cover (11) which can be slidably opened, sliding ports (12) are formed in the two ends of the collecting outer container (1), the collecting inner container (2) is slidably arranged in the sliding ports (12), the sliding ports (12) in the two ends are blocked by the collecting inner container (2), and the collecting inner container (2) is provided with an inner container cover (21) which can be opened.
3. The textile dust air separation collection bin of claim 1, wherein: The negative pressure port (4) is communicated with the inside of the collecting outer container (1) and is located at the outer side of the collecting inner container (2).
4. The textile dust air separation collection bin of claim 1, wherein: Yarn fixing grooves (13) are formed in the two ends of the collecting outer container (1), and the yarn shaft one (5) and the yarn shaft two (6) are slidably arranged in the yarn fixing grooves (13) in the two ends.
5. The textile dust air separation collection bin of claim 4, wherein: Loop one (51) is fixed to the two sides of the end of the yarn shaft one (5), the loop one (51) clamps the wall of the collecting outer container (1), and the wire body (3) penetrates through the loop one (51) and the yarn shaft one (5) on the two sides.
6. The textile dust air separation collection bin of claim 4, wherein: Loop two (61) is fixed to the two sides of the yarn shaft two (6) and clamps the wall of the collecting outer container (1), the part between the two loop two (61) is provided with a hollow structure, the impeller set (62) is rotatably arranged in the hollow part of the two loop two (61), and the impeller set (62) is used for communicating the collecting inner container (2) with the external environment.
7. The textile dust air separation collection bin of claim 6, wherein: The impeller set (62) comprises an outer ring (621), a fan blade (622) and an inner ring (623). The outer ring (621) has two and is sleeved in the two loop two (61), a plurality of groups of the fan blade (622) are fixed in the inside of the two outer rings (621), the inner ring (623) is fixed in the inside of the plurality of groups of fan blades (622), the wire body (3) penetrates through the inner ring (623), the inner ring (623) penetrates through the yarn fixing groove (13) and has a diameter smaller than that of the yarn fixing groove (13), so that gas can move from the fan blade (622) part.
8. The textile dust air separation collection bin of claim 7, wherein: The inner end of the inner ring (623) is fixed with a spiral ring (63) which is sleeved with the wire body (3), the spiral ring (63) is extruded with the wire body (3), and the end of the spiral ring (63) is fixed with an end sleeve (631) which is sleeved with the wire body (3).