Conveying line with drilling function for production of anti-static calcium sulfate-based raised floors

By integrating a drilling device into the antistatic calcium sulfate-based raised floor production line, automated drilling and conveying are achieved, solving the problem of low production efficiency caused by the separation of drilling and transfer, and improving overall production efficiency.

CN224044191UActive Publication Date: 2026-03-27JIANGSU SENMAI FLOOR TECH CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-04-15
Publication Date
2026-03-27

AI Technical Summary

Technical Problem

In the existing production process of antistatic calcium sulfate-based raised floors, the drilling and transfer processes are separated, resulting in low production efficiency and problems such as repetitive labor and inconvenient transfer.

Method used

A drilling device, including a double-track chain conveyor, drilling assembly, positioning and clamping mechanism, and computer control system, is installed on the conveyor line to realize automatic drilling and conveying of calcium sulfate-based raised floors, reducing manual intervention.

Benefits of technology

The integrated drilling and transfer functions improve production efficiency, reduce processes, save manual labor, and enhance production productivity.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to a conveying line with a drilling function for production of anti-static calcium sulfate-based raised floors, and belongs to the technical field of production and processing of the anti-static calcium sulfate-based raised floors. The drilling device comprises a rack, a base, a lifting air cylinder, a movable plate, a hydraulic cylinder and a positioning and pressing mechanism, the base is arranged at the bottom of the double-track chain conveyor, and the rack is fixed to the base. According to the conveying line, the drilling function and the transferring function are integrated, the drilling device is additionally arranged on the double-track chain type conveyor, workers only need to conduct feeding at the end of the conveying line, the drilling device can achieve automatic drilling work, after drilling is completed, the calcium sulfate-based movable floors can continue to be conveyed forwards along the double-track chain type conveyor, and the conveying efficiency is improved. And therefore, a plurality of working procedures are saved, and the production efficiency is greatly improved.
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Description

TECHNICAL FIELD

[0001] The application relates to the technical field of production and processing of anti-static calcium sulfate-based raised floors, in particular to a conveying line with a drilling function for production of anti-static calcium sulfate-based raised floors. BACKGROUND

[0002] The anti-static calcium sulfate floor is made of non-toxic and unbleached plant fibers as reinforcing materials, combined with the calcium sulfate crystals, and is made through a pulse pressing process. The anti-static calcium sulfate floor has the advantages of environmental protection, fire prevention, high strength, flatness and the like, and has become the most widely used material in the family of raised floors. In developed countries and regions, the use amount is very large, and has exceeded the use amount of composite floors to become the first considered raised floor of designers.

[0003] In the production and processing process, the calcium sulfate base plate needs to be drilled at four corners so as to be installed with upper and lower cover plates. In the prior art, a special drilling process is generally provided, and after drilling, the calcium sulfate base plate is moved to a work station for installation of the upper and lower cover plates. In the whole process, a drilling and unloading process is additionally required, and a process of arranging and moving the drilled calcium sulfate base plate to the work station for installation of the upper and lower cover plates is additionally required. Therefore, there is repeated labor, and the production efficiency is affected.

[0004] Therefore, in order to improve the production efficiency and reduce the transfer of the calcium sulfate base plate, a drilling device is directly installed in the conveying line. CONTENT OF THE UTILITY MODEL

[0005] The application aims to provide a conveying line with a drilling function for production of anti-static calcium sulfate-based raised floors, so as to solve the problems in the background art.

[0006] In order to achieve the above-mentioned purpose, the application provides a conveying line with a drilling function for production of anti-static calcium sulfate-based raised floors, which adopts the following technical scheme:

[0007] The conveying line with a drilling function for production of anti-static calcium sulfate-based raised floors comprises a double-track chain conveyor, a drilling device is arranged on the double-track chain conveyor, the drilling device comprises a rack, a base, a lifting cylinder, a movable plate, a hydraulic cylinder and a positioning and pressing mechanism, the base is arranged at the bottom of the double-track chain conveyor, the rack is fixed on the base, the lifting cylinder is vertically fixed on the base, the movable plate is fixed on the output shaft end of the lifting cylinder, the positioning and pressing mechanism is arranged at the top of the double-track chain conveyor and is installed on the rack, the hydraulic cylinder is fixed on the rack, a mounting bracket is installed at the bottom end of the hydraulic cylinder, and a drilling assembly is installed on the mounting bracket.

[0008] The base is fixed with a laser emitter, and the mounting frame is provided with a laser receiver corresponding to the position of the laser emitter.

[0009] The positioning and pressing mechanism comprises two groups of symmetrically arranged pushing assemblies, each of which comprises a pushing cylinder and a pushing block mounted at the end of the piston rod of the pushing cylinder.

[0010] A pressing cylinder is vertically fixed on the pushing block, and the output rod end of the pressing cylinder is fixed with a pressing block.

[0011] The drilling assembly comprises a motor, a sun gear and a plurality of drill bits, the motor is fixed on the mounting frame, the sun gear is fixed on the output shaft of the motor, and the plurality of drill bits are rotationally connected to the mounting frame.

[0012] Preferably, in order to realize precise automatic production, the double-track chain conveyor, the lifting cylinder, the positioning and pressing mechanism, the hydraulic cylinder and the drilling assembly are electrically connected to the computer control system.

[0013] In summary, the present application has at least one of the following beneficial technical effects: the conveying line with drilling function for the production of the anti-static calcium sulfate-based active floor integrates the drilling function and the transfer function, by installing the drilling device on the double-track chain conveyor, the workers only need to load at the end of the conveying line, the drilling device can realize automatic drilling, after drilling, the calcium sulfate-based active floor can continue to be conveyed along the double-track chain conveyor for the workers to install the upper and lower covers, which saves multiple processes and greatly improves the production efficiency. BRIEF DESCRIPTION OF DRAWINGS

[0014] Fig. 1 is a schematic diagram of the overall structure of the embodiment of the present application.

[0015] Fig. 2 is a schematic diagram of the structure of the drilling device in the disassembled state.

[0016] Fig. 3 is a schematic diagram of the structure of the drilling device from the bottom view.

[0017] Reference signs: 1, double-track chain conveyor; 2, drilling device; 21, rack; 22, base; 23, lifting cylinder; 24, movable plate; 25, hydraulic cylinder; 251, mounting frame; 261, motor; 262, drill bit; 27, pushing cylinder; 271, pushing block; 28, pressing cylinder; 281, pressing block; 3, laser emitter; 4, laser receiver. DETAILED DESCRIPTION

[0018] The application will be further described below with reference to the accompanying drawings Figs. 1-3 The application is further described in detail.

[0019] The embodiment of the application discloses a conveying line with a drilling function for producing anti-static calcium sulfate-based raised floors, which refers to Figs. 1-3 , comprising a double-track chain conveyor 1, a drilling device 2 arranged on the double-track chain conveyor 1, the drilling device 2 comprising a rack 21, a base 22, a lifting cylinder 23, a movable plate 24, a hydraulic cylinder 25 and a positioning and pressing mechanism, the base 22 being arranged at the bottom of the double-track chain conveyor 1, the rack 21 being fixed on the base 22, the lifting cylinder 23 being vertically fixed on the base 22, the movable plate 24 being fixed on the output shaft end of the lifting cylinder 23, the positioning and pressing mechanism being arranged at the top of the double-track chain conveyor 1 and mounted on the rack 21, the hydraulic cylinder 25 being fixed on the rack 21, a mounting rack 251 being mounted on the bottom end of the hydraulic cylinder 25, a drilling assembly being mounted on the mounting rack 251, the drilling assembly comprising a motor 261, a sun gear and a plurality of drill bits 262, the motor 261 being fixed on the mounting rack 251, the sun gear being fixed on the output shaft of the motor 261, the plurality of drill bits 262 being rotatably connected to the mounting rack 251, and a transmission gear being further arranged between the drill bit 262 and the sun gear.

[0020] When the drilling assembly works, the motor 261 drives the sun gear to rotate, the sun gear can drive the plurality of drill bits 262 to rotate, and the drilling work at the corners can be completed at one time.

[0021] A laser emitter 3 is fixed on the base 22, and a laser receiver 4 is arranged at the position corresponding to the laser emitter 3 on the mounting rack 251.

[0022] Refer to Fig. 2 Fig. 3 , the positioning and pressing mechanism comprises two groups of symmetrical push assemblies, each push assembly comprising a push cylinder 27 and a push block 271 mounted on the piston rod end of the push cylinder 27, the push cylinder 27 being fixed on the rack 21, the push block 271 being capable of abutting against the side of the anti-static calcium sulfate-based raised floor, a pressing cylinder 28 being vertically fixed on the push block 271, and a pressing block 281 being fixed on the output rod end of the pressing cylinder 28.

[0023] The double-track chain conveyor 1, the lifting cylinder 23, the positioning and pressing mechanism, the hydraulic cylinder 25 and the drilling assembly are electrically connected to the computer control system.

[0024] The implementation principle of the embodiment of the conveying line with a drilling function for producing anti-static calcium sulfate-based raised floors is as follows:

[0025] When the calcium sulfate-based activity floor moves to the drilling device 2 on the double-track chain conveyor 1, it will block the signal of the laser emitter 3, the computer control system issues an instruction, the double-track chain conveyor 1 stops, the lifting cylinder 23 is elongated through the movable plate 24 to lift the calcium sulfate-based activity floor to the positioning and pressing mechanism, the two groups of push components in the positioning and pressing mechanism can limit the calcium sulfate-based activity floor from all around, so as to realize centering and limiting, further, after the limiting is completed, the pressing cylinder 28 on the push block 271 pushes the pressing block 281 to press on the surface of the calcium sulfate-based activity floor, and the calcium sulfate-based activity floor is further pressed from the vertical direction, the rear hydraulic cylinder 25 drives the drilling component to drill the calcium sulfate-based activity floor, after the drilling is completed, the pressing cylinder 28, the push cylinder 27 and the lifting cylinder 23 are reset, the calcium sulfate-based activity floor with drilled holes is conveyed along the double-track chain conveyor 1 again, in the whole process, the workers only need to place the calcium sulfate-based plate to the double-track chain conveyor 1 on one side of the conveying line (this work can also be completed by a mechanical arm), without manual drilling and feeding and discharging, the production efficiency is greatly improved.

[0026] The above are preferred embodiments of the present application, and are not intended to limit the protection scope of the present application, therefore: any equivalent changes made on the structure, shape, principle of the present application should be covered within the protection scope of the present application.

Claims

1. A conveying line with drilling function for the production of an antistatic calcium sulfate-based raised floor, comprising a double-track chain conveyor (1), characterized in that: The double-track chain conveyor (1) is provided with a drilling device (2), the drilling device (2) comprises a rack (21), a base (22), a lifting cylinder (23), a movable plate (24), a hydraulic cylinder (25) and a positioning and pressing mechanism, the base (22) is arranged at the bottom of the double-track chain conveyor (1), the rack (21) is fixed on the base (22), the lifting cylinder (23) is vertically fixed on the base (22), the movable plate (24) is fixed on the output shaft end of the lifting cylinder (23), the positioning and pressing mechanism is arranged at the top of the double-track chain conveyor (1) and is installed on the rack (21), the hydraulic cylinder (25) is fixed on the rack (21), a mounting bracket (251) is installed at the bottom end of the hydraulic cylinder (25), a drilling assembly is installed on the mounting bracket (251); A laser emitter (3) is fixed on the base (22), and a laser receiver (4) is arranged on the mounting bracket (251) corresponding to the position of the laser emitter (3).

2. The anti-static calcium sulfate-based raised floor production conveying line with a drilling function according to claim 1, characterized in that: The positioning and pressing mechanism comprises two groups of symmetrically arranged push assemblies, the push assembly comprises a push cylinder (27) and a push block (271) installed at the end of the piston rod of the push cylinder (27), and the push block (271) can abut against the side of the anti-static calcium sulfate-based movable floor.

3. The anti-static calcium sulfate-based raised floor production conveying line with a drilling function according to claim 2, characterized in that: A pressing cylinder (28) is vertically fixed on the push block (271), and a pressing block (281) is fixed at the output rod end of the pressing cylinder (28).

4. The anti-static calcium sulfate-based raised floor production conveying line with a drilling function according to claim 1, characterized in that: The drilling assembly comprises a motor (261), a sun gear and a plurality of drill bits (262), the motor (261) is fixed on the mounting bracket (251), the sun gear is fixed on the output shaft of the motor (261), and a plurality of drill bits (262) are rotationally connected to the mounting bracket (251).

5. The anti-static calcium sulfate-based raised floor production conveying line with a drilling function according to claim 1, characterized in that: The double-track chain conveyor (1), the lifting cylinder (23), the positioning and pressing mechanism, the hydraulic cylinder (25) and the drilling assembly are electrically connected to the computer control system.