Automobile seat cover flame compounding device with punching mechanism
By introducing a punching mechanism and a stretching mechanism into the flame lamination device for automotive seat covers, the problems of wrinkles and punching during the cover lamination process are solved, achieving efficient cover lamination and convenient operation.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-04
- Publication Date
- 2026-03-27
AI Technical Summary
The existing flame lamination device for car seat covers lacks a stretching mechanism, which makes the cover prone to wrinkles during lamination and prevents punching, affecting the lamination quality and ease of use.
A flame-bonding device for automotive seat covers with a punching mechanism was designed, comprising a base, a servo motor, and a stretching punching mechanism. The stretching of the cover is achieved through a threaded rod and sliding plate system driven by the servo motor, and punching is performed using a cylinder and a punching column. Combined with a flame nozzle, the sponge pad is heated and bonded.
It achieves a smooth composite of the faceplate, avoids wrinkles, and allows for easy punching, improving composite quality and ease of use.
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Figure CN224044795U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to automobile seat cover flame composite technical field, concretely is a kind of automobile seat cover flame composite device with punching mechanism. BACKGROUND
[0002] Automobile seat cover is the material that is wrapped in the surface of seat assembly, it directly contacts with the body of driver and passenger, it has the protective effect to seat foam on one hand, can directly reflect the design intention of designer simultaneously.Automobile seat cover needs to be heated and compounded using automobile seat cover flame composite device when being flame compounded.
[0003] For this, China patent number: CN209813346U discloses a kind of automatic feeding's flame compounder, including the feeding device for winding the cloth to be processed, the transmission device for conveying cloth, the flame compound device for flame compound to cloth, the feeding device includes feeding frame, L type turnover tray and cylinder device, the feeding frame is fixed on the ground in the front end of flame compounder, the L type turnover tray is rotatably connected on feeding frame, the back of L type turnover tray is connected cylinder device, the tail end of cylinder device is fixedly connected with feeding frame by cylinder support;The transmission device includes base and two synchronous rotating transmission rollers arranged on base;The flame compound device includes rack, heating press mechanism arranged at the front end of rack and close to transmission device and winding device for collecting finished cloth arranged at the tail end of rack, the heating press mechanism includes flame sprayer, hot baking roller and press roller arranged on the upper side of hot baking roller;
[0004] Existing automobile seat cover flame composite device lacks the unfolding mechanism of face cover in use process, so that face cover is prone to wrinkle when sponge pad is compounded using flame nozzle, so that automobile seat cover compound quality is reduced, and existing automobile seat cover flame composite device cannot punch, so that it is inconvenient to use;
[0005] Therefore, in order to solve the above problems, a kind of automobile seat cover flame composite device with punching mechanism is provided. INVENTION CONTENTS
[0006] The utility model aims at providing a kind of automobile seat cover flame composite device with punching mechanism, to solve the problems that existing device existing automobile seat cover flame composite device lacks the unfolding mechanism of face cover in use process in the above background art, so that face cover is prone to wrinkle when sponge pad is compounded using flame nozzle, so that automobile seat cover compound quality is reduced, and existing automobile seat cover flame composite device cannot punch, so that it is inconvenient to use.
[0007] To achieve the above object, the utility model provides following technical scheme: A car seat surface cover flame composite device with punching mechanism, include: base, first servo motor, second servo motor and third servo motor, the top of base is provided with heating composite mechanism, the top of base is provided with stretch punching mechanism, the heating composite mechanism includes first fixed plate, first fixed plate fixedly connected in base top, be provided with surface cover roller on first fixed plate, the top of base is fixedly connected with second fixed plate, the top of second fixed plate is fixedly connected with fixed frame, be provided with sponge roller on fixed frame, first servo motor is fixedly connected with the output shaft of first servo motor and has the down roller, be provided with upper pressure roller above down roller, upper pressure roller is arranged between two groups of second fixed plate and slides, the rear end of sponge roller is fixedly connected with fixed block, the outer wall of two groups between fixed block is connected with guide roller, the rear end of fixed frame is fixedly connected with fixed seat, be provided with flame nozzle on fixed seat.
[0008] Preferably, the top of the base is fixedly connected with a third fixed plate, the outer wall of the third fixed plate is fixedly connected with a second servo motor, the output end of the second servo motor is fixedly connected with a winding roller, and the winding roller is rotatable between the two third fixed plates.
[0009] Preferably, the top of the fixed frame is provided with a first air cylinder, the output end of the first air cylinder is connected with a sliding block arranged at both ends of the upper pressure roller, and the sliding block arranged at both ends of the upper pressure roller is slidable in the fixed frame.
[0010] Preferably, the stretch punching mechanism includes a fourth fixed plate, the fourth fixed plate is fixedly connected to the top of the base, the side wall of the fourth fixed plate is fixedly connected with a third servo motor, the output shaft of the third servo motor is fixedly connected with a threaded rod, the surface of the threaded rod is connected with a sliding plate through threads, the bottom end of the sliding plate is fixedly connected with a connecting column, the bottom end of the connecting column is fixedly connected with a connecting plate, the bottom end of the connecting plate is fixedly connected with a vertical plate, and the stretch wheel is rotatably arranged in the vertical plate.
[0011] Preferably, the top of the connecting plate is provided with a second air cylinder, the output end of the second air cylinder is fixedly connected with a punching column, and the punching column is telescopically movable in the connecting plate.
[0012] Preferably, the sliding plate is sleeved outside the positioning rod, and the positioning rod is fixedly connected to the outer wall of the fourth fixed plate.
[0013] Compared with the prior art, the utility model has the advantages that:
[0014] 1. The utility model discloses a first fixed plate, face cover roll, second fixed plate, fixing frame, sponge roll, lower pressure roller, upper pressure roller, fixed block, guide roller and the cooperation of fixed seat, place the cloth of car seat face cover on the face cover roll, and make the car seat face cover stretch, make it pass the gap between lower pressure roller and upper pressure roller, the sponge pad on the sponge roll is guided using the guide roller at this time, makes the synchronous entry of sponge pad between lower pressure roller and upper pressure roller, at this time, start flame nozzle, make it heat and melt the sponge pad between lower pressure roller and upper pressure roller, make it adhere on the car seat face cover that passes between lower pressure roller and upper pressure roller, make the heated sponge pad compound on the car seat face cover, compound the heated sponge pad on the car seat face cover at this time, can start second servo motor, and the one end of car seat face cover is connected in the slot on winding roller, can make winding roller to the face cover that completes compound and collect material, through this design, realize that the car seat face cover flame compound device can conveniently compound between car seat face cover and sponge pad, and can conveniently wind after compound, in the compound process, using the way of extrusion can make the car seat face cover compound effect better, improve the practicality and convenience of device.
[0015] 2. The utility model discloses a fourth fixed plate, threaded rod, sliding board, connecting column, connecting plate, vertical board, stretch wheel, second air cylinder and punch column's cooperation under, after making the car seat face cover stretch from face cover roll, make it pass the transmission roller surface, at this time, can start third servo motor, drive threaded rod rotation, under the action of screw, drive sliding board synchronous sliding, further drive connecting column, connecting plate and vertical board synchronous sliding, make it use the stretch wheel of vertical board bottom end setting and stretch the car seat face cover, avoid the face cover that enters between lower pressure roller and upper pressure roller and appear the phenomenon of wrinkle, influence compound effect, when needing to punch to the car seat face cover on the transmission roller surface when passing, can utilize the cooperation of second air cylinder and punch column and punch it at will, through this design, realize that the car seat face cover flame compound device can stretch the face cover and avoid wrinkle during the compound process, and can conveniently punch the face cover, convenient to use, improved the practicality and convenience of device. ACCURACY
[0016] Figure 1 It is the overall structure front view perspective diagram of the utility model;
[0017] Figure 2 It is the overall structure back view perspective diagram of the utility model;
[0018] Figure 3 It is the overall structure of stretch punch mechanism bottom view perspective diagram of the utility model;
[0019] Figure 4 It is the overall structure of heating compound mechanism explosion perspective diagram of the utility model.
[0020] In the figure: 111, base; 112, first servo motor; 113, second servo motor; 114, third servo motor; 2, heating composite mechanism; 211, first fixed plate; 212, face cover roller; 213, second fixed plate; 214, fixed frame; 215, sponge roller; 216, lower pressing roller; 217, upper pressing roller; 218, fixed block; 219, guide roller; 220, fixed seat; 221, flame nozzle; 222, third fixed plate; 223, winding roller; 224, first air cylinder; 3, stretching and punching mechanism; 311, fourth fixed plate; 312, threaded rod; 313, sliding plate; 314, connecting column; 315, connecting plate; 316, vertical plate; 317, stretching wheel; 318, second air cylinder; 319, punching column; 320, transmission roller; 321, positioning rod. DETAILED DESCRIPTION
[0021] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the present application.
[0022] Please refer to Figures 1-4 The present application provides an embodiment:
[0023] The application discloses a car seat cover flame composite device with a punching mechanism, which comprises a base 111, a first servo motor 112, a second servo motor 113 and a third servo motor 114, a heating composite mechanism 2 is arranged above the base 111, and a stretching and punching mechanism 3 is arranged above the base 111. The heating composite mechanism 2 comprises a first fixed plate 211 fixedly connected to the upper end of the base 111, a cover roller 212 is arranged on the first fixed plate 211, a second fixed plate 213 is fixedly connected to the upper end of the base 111, a fixed frame 214 is fixedly connected to the upper end of the second fixed plate 213, a sponge roller 215 is arranged on the fixed frame 214, the first servo motor 112 is fixedly connected to the outer wall of the second fixed plate 213, a pressing roller 216 is fixedly connected to the output shaft of the first servo motor 112, an upper pressing roller 217 is arranged above the pressing roller 216, the upper pressing roller 217 is slidingly arranged between the two groups of second fixed plates 213, a fixed block 218 is fixedly connected to the rear end of the sponge roller 215, guide rollers 219 are connected to the outer walls between the two groups of fixed blocks 218, a fixed seat 220 is fixedly connected to the rear end of the fixed frame 214, a flame nozzle 221 is arranged on the fixed seat 220. When the car seat cover flame composite device with the punching mechanism is used, the cloth of the car seat cover is arranged on the cover roller 212, the car seat cover is stretched and stretched, passes through the gap between the pressing roller 216 and the upper pressing roller 217, at this time, the sponge pad on the sponge roller 215 is guided by the guide rollers 219, so that the sponge pad is synchronously arranged between the pressing roller 216 and the upper pressing roller 217, at this time, the flame nozzle 221 is started, so that the sponge pad between the pressing roller 216 and the upper pressing roller 217 is heated and melted, so that the heated sponge pad is attached to the car seat cover passing between the pressing roller 216 and the upper pressing roller 217, and the heated sponge pad is compounded on the car seat cover.
[0024] Further, the third fixed plate 222 is fixedly connected to the upper end of the base 111, the second servo motor 113 is fixedly connected to the outer wall of the third fixed plate 222, the winding roller 223 is fixedly connected to the output end of the second servo motor 113, and the winding roller 223 can rotate between the two groups of third fixed plates 222. The winding roller 223 is provided with a slot, and the heated sponge pad is compounded on the car seat cover at this time. The second servo motor 113 can be started to clamp one end of the car seat cover in the slot on the winding roller 223, so that the winding roller 223 can wind and collect the completed cover.
[0025] Further, the upper end of the fixing frame 214 is provided with a first air cylinder 224, the output end of the first air cylinder 224 is connected with the sliding blocks arranged at the two ends of the upper pressing roller 217, the sliding blocks arranged at the two ends of the upper pressing roller 217 can slide in the fixing frame 214, through the design, when the heated sponge pad is combined with the automobile seat cover, the first air cylinder 224 can be started to drive the sliding blocks at the two ends of the upper pressing roller 217 to move in the fixing frame 214, so that the upper pressing roller 217 moves downward to extrude the cover during the combination, and the combination effect is better.
[0026] Further, the stretching and punching mechanism 3 comprises a fourth fixed plate 311 fixedly connected to the upper end of the base 111, a third servo motor 114 fixedly connected to the side wall of the fourth fixed plate 311, a threaded rod 312 fixedly connected to the output shaft of the third servo motor 114, a sliding plate 313 threadedly connected to the surface of the threaded rod 312, a connecting column 314 fixedly connected to the bottom end of the sliding plate 313, a connecting plate 315 fixedly connected to the bottom end of the connecting column 314, a vertical plate 316 fixedly connected to the bottom end of the connecting plate 315, and a stretching wheel 317 rotatably arranged in the vertical plate 316, through the design, when the automobile seat cover is stretched from the cover roller 212 and passes through the surface of the transmission roller 320 during the use of the automobile seat cover flame combination device with the punching mechanism, the third servo motor 114 can be started to drive the threaded rod 312 to rotate, under the action of the thread, the sliding plate 313 is driven to slide synchronously, and then the connecting column 314, the connecting plate 315 and the vertical plate 316 are driven to slide synchronously, so that the stretching wheel 317 arranged at the bottom end of the vertical plate 316 is used to stretch the automobile seat cover, and the phenomenon of wrinkles of the cover between the lower pressing roller 216 and the upper pressing roller 217 is avoided, and the combination effect is affected.
[0027] Further, the upper end of the connecting plate 315 is provided with a second air cylinder 318, the output end of the second air cylinder 318 is fixedly connected with a punching column 319, and the punching column 319 can stretch and contract in the connecting plate 315, through the design, when the automobile seat cover passing through the surface of the transmission roller 320 needs to be punched, the second air cylinder 318 and the punching column 319 can be used to punch the automobile seat cover at will.
[0028] Further, the sliding plate 313 is sleeved outside the positioning rod 321 fixedly connected to the outer wall of the fourth fixed plate 311, through the design, when the sliding plate 313 slides, it slides on the surface of the positioning rod 321, so that the sliding is more stable.
[0029] Working principle:
[0030] When the automobile seat cover flame composite device with the punching mechanism is used, the cloth of the automobile seat cover is placed on the cover roller 212, the automobile seat cover is stretched and stretched, passes through the gap between the lower pressing roller 216 and the upper pressing roller 217, at this time, the sponge pad on the sponge roller 215 is guided by the guide roller 219, so that the sponge pad is synchronized into the gap between the lower pressing roller 216 and the upper pressing roller 217, at this time, the flame nozzle 221 is started, so that the sponge pad between the lower pressing roller 216 and the upper pressing roller 217 is heated and melted, so that it is attached to the automobile seat cover passing between the lower pressing roller 216 and the upper pressing roller 217, so that the heated sponge pad is compounded on the automobile seat cover, at this time, the second servo motor 113 can be started, and one end of the automobile seat cover is clamped in the slot on the winding roller 223, so that the winding roller 223 can wind the completed cover.
[0031] When the automobile seat cover flame composite device with the punching mechanism is used, the automobile seat cover is stretched from the cover roller 212, passes through the surface of the transmission roller 320, at this time, the third servo motor 114 can be started, drives the threaded rod 312 to rotate, under the action of the screw, drives the sliding plate 313 to slide synchronously, and then drives the connecting column 314, the connecting plate 315 and the vertical plate 316 to slide synchronously, so that the stretching wheel 317 arranged at the bottom end of the vertical plate 316 is used to stretch the automobile seat cover, so that the seat cover passing between the lower pressing roller 216 and the upper pressing roller 217 is prevented from being wrinkled, which affects the composite effect, when the automobile seat cover passing through the surface of the transmission roller 320 needs to be punched, the second cylinder 318 and the punching column 319 can be used to punch it at will, and the operation is ended.
[0032] The above is only a preferred embodiment of the present application, and does not limit the present application in any form; any ordinary technical personnel in the industry can implement the present application according to the drawings and the above; however, any equivalent changes, modifications and evolution of the above disclosed technical content without departing from the technical scheme of the present application can be made by those skilled in the art; meanwhile, any equivalent changes, modifications and evolution of the above embodiments according to the essential technology of the present application are still within the protection scope of the technical scheme of the present application.
Claims
1. A flame composite device with a punching mechanism for a car seat cover, comprising: a base (111), a first servo motor (112), a second servo motor (113) and a third servo motor (114), characterized in that: The base (111) is provided with a heating composite mechanism (2) and a stretching and punching mechanism (3) above the base (111), the heating composite mechanism (2) comprises a first fixed plate (211) fixedly connected to the upper end of the base (111), a face cover roller (212) is arranged on the first fixed plate (211), the upper end of the second fixed plate (213) is fixedly connected to the upper end of the base (111), a fixed frame (214) is fixedly connected to the upper end of the second fixed plate (213), a sponge roller (215) is arranged on the fixed frame (214), a first servo motor (112) is fixedly connected to the outer wall of the second fixed plate (213), a lower pressing roller (216) is fixedly connected to the output shaft of the first servo motor (112), an upper pressing roller (217) is arranged above the lower pressing roller (216), the upper pressing roller (217) is slidably arranged between the two groups of second fixed plates (213), a fixed block (218) is fixedly connected to the rear end of the sponge roller (215), guide rollers (219) are connected between the two groups of fixed blocks (218), a fixed seat (220) is fixedly connected to the rear end of the fixed frame (214), and a flame nozzle (221) is arranged on the fixed seat (220).
2. The flame lamination apparatus with a punching mechanism for a car seat cover according to claim 1, wherein: The upper end of the base (111) is fixedly connected with a third fixed plate (222), the outer wall of the third fixed plate (222) is fixedly connected with a second servo motor (113), the output end of the second servo motor (113) is fixedly connected with a winding roller (223), the winding roller (223) can rotate between the two groups of third fixed plates (222), and the winding roller (223) is provided with a slot.
3. The flame lamination device with a punching mechanism for a car seat cover according to claim 1, wherein: A first air cylinder (224) is arranged at the upper end of the fixed frame (214), the output end of the first air cylinder (224) is connected with sliding blocks arranged at both ends of the upper pressing roller (217), and the sliding blocks arranged at both ends of the upper pressing roller (217) can slide in the fixed frame (214).
4. The flame lamination apparatus with a punching mechanism for a car seat cover according to claim 1, wherein: The stretching and punching mechanism (3) comprises a fourth fixed plate (311) fixedly connected to the upper end of the base (111), a third servo motor (114) is fixedly connected to the side wall of the fourth fixed plate (311), a threaded rod (312) is fixedly connected to the output shaft of the third servo motor (114), a sliding plate (313) is threadedly connected to the surface of the threaded rod (312), a connecting column (314) is fixedly connected to the bottom end of the sliding plate (313), a connecting plate (315) is fixedly connected to the bottom end of the connecting column (314), a vertical plate (316) is fixedly connected to the bottom end of the connecting plate (315), and a stretching wheel (317) is rotatably arranged in the vertical plate (316).
5. The flame lamination device with a punching mechanism for a car seat cover according to claim 4, wherein: A second air cylinder (318) is arranged at the upper end of the connecting plate (315), a punching column (319) is fixedly connected to the output end of the second air cylinder (318), and the punching column (319) can telescopically move in the connecting plate (315).
6. The flame lamination device with a punching mechanism for a car seat cover according to claim 4, wherein: The sliding plate (313) is sleeved outside the positioning rod (321), and the positioning rod (321) is fixedly connected to the outer wall of the fourth fixed plate (311).
Citation Information
Patent Citations
Automatic feeding flame compounding machine
CN209813346U