Automatic on-line powder batch quantitative split charging equipment

Abstract

The utility model discloses an automatic on-line powder batch quantitative split charging device which comprises a conveying mechanism, a powder feeding mechanism, a powder discharging mechanism, a powder discharging mechanism, a powder discharging mechanism and a powder discharging mechanism. The conveying mechanism comprises a support, and a conveying belt is arranged on the support; the mold feeding pushing mechanism comprises a bottom plate, the bottom plate is arranged on one side of the support, a positioning strip is arranged on one side of the top end of the bottom plate, a first longitudinal air cylinder is arranged above the other side of the top end of the bottom plate, and a first pushing plate is arranged at the bottom end of the first longitudinal air cylinder; the automatic charging device has the advantages of automatically conveying products, automatically feeding and discharging materials, automatically detecting the products, automatically and quantitatively charging powder and automatically turning and collecting residual powder, and solves the problems that the current charging equipment basically only realizes the automatic charging function of medicaments, the function is single, and a large amount of manual intervention and assistance are needed; when different specifications of pipe products are replaced, rapid and convenient replacement production cannot be carried out, and tools need to be replaced or equipment needs to be adjusted.

Description

TECHNICAL FIELD

[0001] The utility model relates to powder subpackaging technical field, concretely to a kind of automatic online powder batch ration subpackaging equipment. BACKGROUND

[0002] At present, the automatic production of pipe products in the field of civilian explosive materials production has charging equipment, which basically only realizes the automatic subpackaging function of medicaments, and the function is relatively single, and a large amount of manual intervention and assistance is still needed. When changing different pipe product specifications, it is not possible to quickly and conveniently change production, and tooling or equipment adjustment is required. There is no targeted detection on product quality control, and the quality before and after subpackaging cannot be guaranteed. At the same time, there is still room for improvement and optimization in safety measures and design. In view of the new planning and requirements of the industry, the production line of the civilian explosive industry requires no fixed operators, which puts forward new requirements for the upgrading of our automatic line. In order to meet the needs of automatic production line, reduce the work intensity of personnel, improve product quality and ensure safer and more reliable production, the online powder batch ration subpackaging equipment is developed. SUMMARY

[0003] The utility model aims at providing a kind of automatic online powder batch ration subpackaging equipment, with the advantages of automatic product transmission, automatic material feeding and discharging, automatic product detection, automatic powder ration subpackaging and automatic excess powder overturning and collecting, solving the problems of the basic charging equipment only realizing the automatic subpackaging function of medicaments, the function being relatively single, and a large amount of manual intervention and assistance being still needed. When changing different pipe product specifications, it is not possible to quickly and conveniently change production, and tooling or equipment adjustment is required.

[0004] To achieve the above-mentioned purpose, the utility model provides the following technical scheme: an automatic online powder batch ration subpackaging equipment, comprising: a conveying mechanism, the conveying mechanism comprising a support, the support being provided with a conveying belt;

[0005] A mold feeding mechanism, the mold feeding mechanism comprising a bottom plate, the bottom plate being placed on one side of the support, and a positioning strip being provided on one side of the top end of the bottom plate, and a longitudinal cylinder one being provided above the other side, and a push plate one being provided at the bottom end of the longitudinal cylinder one;

[0006] A separation mechanism, the separation mechanism comprising a partition plate, the partition plate being placed on one side of the bottom plate and away from the support, and two through slots being symmetrically provided inside the partition plate, and a protective door being provided on the side surface of each of the two through slots;

[0007] A detection mechanism, the detection mechanism comprising a jacking servo cylinder one, the jacking servo cylinder one being placed on one side of the partition plate away from the mold feeding mechanism, and a mold feeding and dragging cylinder being provided on one side of the top end, and a dragging plate one being provided at the end of the mold feeding and dragging cylinder, and a horizontal cylinder two being provided beside the dragging plate one;

[0008] The transfer mechanism comprises a mounting plate, which is arranged on one side of the detection mechanism, and a longitudinal cylinder II is arranged on the top end of the mounting plate and faces one side of the partition mechanism, and a push plate III is arranged on the side surface of the longitudinal cylinder II.

[0009] The medicine dispensing assembly comprises a medicine dispensing mechanism, a driving mechanism is arranged below the medicine dispensing mechanism, and the medicine dispensing mechanism is arranged on the side of the transfer mechanism away from the detection mechanism, and a collection mechanism is arranged on the side of the driving mechanism away from the transfer mechanism.

[0010] Preferably, the longitudinal cylinder I is provided with a transverse cylinder I on the bottom of the end facing the partition mechanism, and the transverse cylinder I is provided with a push plate II.

[0011] Preferably, the drag mold plate I is arranged in a U shape, and the drag mold plate I is fixed to the output end of the lifting servo cylinder I, the transverse cylinder II is arranged above the drag mold plate I, a detection sensor is arranged above the drag mold plate I, and a plurality of detection plungers are arranged on the bottom end of the detection sensor.

[0012] Preferably, the top end of the mounting plate is provided with a transverse cylinder III on the side away from the longitudinal cylinder II, the transverse cylinder III is provided with a push plate IV on the side facing the longitudinal cylinder II, and the push plate IV is connected with the output end of the transverse cylinder III.

[0013] Preferably, the medicine dispensing mechanism comprises a hopper, the hopper is provided with a medicine loading plate on the bottom end, the medicine loading plate is slidably provided with a metering plate on the bottom end, the metering plate is provided with a plurality of metering grooves facing the medicine loading plate on the bottom end, the metering plate is provided with a medicine dispensing lower plate on the bottom end, the medicine dispensing lower plate is provided with a plurality of fitting grooves staggered with the metering grooves, and a turnover shaft is arranged on one side of the medicine dispensing lower plate.

[0014] Preferably, the vertical section of each fitting groove is arranged in a funnel shape, a guide limiting ring is arranged in the middle of the funnel shape, a medicine discharging groove perpendicular to the turnover shaft is arranged on both sides of the upper end surface of the medicine dispensing lower plate, and the end of the medicine discharging groove facing the turnover shaft extends out of the side surface of the medicine dispensing lower plate.

[0015] Preferably, the driving mechanism comprises a lifting servo cylinder II, the lifting servo cylinder II is provided with a support plate on the top end, the support plate is provided with a drag mold plate II on the top end, and the drag mold plate II is arranged below the medicine dispensing mechanism.

[0016] Preferably, the collection mechanism comprises a mold drag cylinder, the output end of the mold drag cylinder is fixedly connected with the drag mold plate II through a sensor, a turnover motor is arranged on one side of the mold drag cylinder, the turnover motor is fixedly connected with the bottom end of the medicine dispensing mechanism, and a medicine receiving hopper facing the medicine dispensing mechanism is arranged on one side of the turnover motor.

[0017] Compared with the prior art, the utility model have the advantages that:

[0018] 1、The utility model discloses a set up jacking servo electric jar no. 1, drag template no. 1, jacking servo electric jar no. 2 and drag template no. 2, drive drag template no. 1 and drag template no. 2 through jacking servo electric jar no. 1 and jacking servo electric jar no. 2 respectively, adjust the interval between drag template no. 1 and detection sensor and drag template no. 2 and medicine distribution lower plate, and then can detect the pipe product of different length, when switching different specification products, need not to replace the adjustment tool, reduced operating cost and manual intervention degree.

[0019] 2、The utility model discloses a set up detection sensor and detection ram, through setting up several detection rams embedding in pipe product, can compact powder medicine and detect whether powder medicine dose reaches the standard, designs special detection device, can effectively detect the parameter of product in this position, has obtained effective detection control from product quality control;The equipment has added safety design consideration from many aspects, such as the collection of surplus medicine, the collection of floating medicine, the setting of tension sensor, the design of protective window door and protective baffle, and the essential safety has been greatly improved.

[0020] 3、The utility model discloses a set up medicine distribution lower plate, fitting groove and medicine discharge groove, through pipe product embedding in fitting groove, extending into pipe product by guide limit ring and adhering to pipe product inner wall, can avoid the phenomenon that powder medicine leaks, through medicine discharge groove set up on medicine distribution lower plate, can reduce floating medicine. DRAWINGS

[0021] Figure 1 It is the front view structure schematic drawing of the utility model;

[0022] Figure 2 It is the rear view structure schematic drawing of the utility model;

[0023] Figure 3 It is the structure schematic drawing of the utility model Figure 1 in mould pushing mechanism;

[0024] Figure 4 It is the structure schematic drawing of the utility model Figure 2 in detection mechanism;

[0025] Figure 5 It is the structure schematic drawing of the utility model Figure 2 in transfer mechanism;

[0026] Figure 6 It is the structure schematic drawing of the utility model Figure 2 in medicine distribution subassembly;

[0027] Figure 7 It is the structure schematic drawing of the utility model Figure 6Splitting the structure of the splitting mechanism is shown in the schematic view from the bottom;

[0028] Figure 8 For the utility model Figure 7 The vertical section structure of the middle medicine plate is shown in the schematic view.

[0029] Figure 9 For the utility model Figure 8 The enlarged schematic view of the structure at middle A.

[0030] The reference signs and names in the drawing are as follows:

[0031] 1, conveying mechanism; 11, support; 12, conveying belt; 2, mold feeding mechanism; 21, bottom plate; 22, positioning strip; 23, longitudinal cylinder one; 24, push plate one; 25, transverse cylinder one; 26, push plate two; 3, separation mechanism; 31, partition plate; 32, through slot; 33, protective door; 4, detection mechanism; 41, lifting servo cylinder one; 42, mold feeding drag mold cylinder; 43, drag mold plate one; 44, transverse cylinder two; 45, detection sensor; 46, detection punch; 5, transfer mechanism; 51, mounting plate; 52, longitudinal cylinder two; 53, push plate three; 54, transverse cylinder three; 55, push plate four; 6, medicine separating assembly; 7, medicine separating mechanism; 71, hopper; 72, medicine loading plate; 73, metering plate; 74, metering groove; 75, medicine separating lower plate; 76, fitting groove; 77, turnover shaft; 78, medicine unloading groove; 8, driving mechanism; 81, lifting servo cylinder two; 82, support plate; 83, drag mold plate two; 9, collection mechanism; 91, mold feeding drag mold cylinder; 92, turnover motor; 93, medicine receiving hopper. DETAILED DESCRIPTION

[0032] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the protection scope of the utility model.

[0033] In the description of the utility model embodiments, it is understood that the terms "length", "width", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer" and the like indicate the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the utility model embodiments and simplifying the description, and do not indicate or imply that the devices or elements indicated must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as a limitation on the utility model. In addition, the terms "first", "second" are only for the purpose of description, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the technical features indicated. Therefore, the features limited by "first", "second" can explicitly or implicitly include one or more of the features. In the description of the utility model embodiments, the meaning of "a plurality of" is two or more, unless otherwise specifically limited.

[0034] In the embodiments of the utility model, unless otherwise specifically defined and limited, the terms "mounting", "connection", "connection", "fixing" and the like should be understood in a broad sense, for example, it can be fixedly connected, or it can be detachably connected, or it can be integrated; it can be mechanically connected, or it can be electrically connected; it can be directly connected, or it can be indirectly connected through an intermediate medium; it can be the communication or interaction relationship between two elements. For ordinary skilled in the art, the specific meaning of the above terms in the embodiments of the utility model can be understood according to the specific circumstances.

[0035] Please refer to Figures 1 to 7The utility model provides an embodiment: a kind of automatic online powder batch quantitative subpackaging equipment, comprising: conveying mechanism 1, conveying mechanism 1 includes support 11, and support 11 is provided with conveying belt 12;Mould feeding mechanism 2, specifically, mould feeding mechanism 2 is provided with mould exit propulsion mechanism on one side, and mould feeding mechanism 2 includes bottom plate 21, bottom plate 21 is placed in support 11 one side, and bottom plate 21 top end one side is provided with positioning strip 22, and other side upper portion is provided with longitudinal cylinder one 23, and longitudinal cylinder one 23 bottom end is provided with push plate one 24;Partition mechanism 3, partition mechanism 3 includes baffle 31, baffle 31 is placed in bottom plate 21 one side, and is away from support 11 setting, and baffle 31 inside is provided with two through slots 32 symmetrically, and two through slots 32 side are all provided with protective door 33;Detection mechanism 4, detection mechanism 4 includes jacking servo cylinder one 41, jacking servo cylinder one 41 is placed in baffle 31 away from mould feeding mechanism 2 one side, and top one side is provided with mould feeding drag mould cylinder 42, and mould feeding drag mould cylinder 42 end is provided with drag mould plate one 43, and drag mould plate one 43 is provided with horizontal cylinder two 44 on one side;Transfer mechanism 5, transfer mechanism 5 includes mounting plate 51, and mounting plate 51 is placed in detection mechanism 4 one side, and the top end of mounting plate 51 is provided with longitudinal cylinder two 52 towards the one side of partition mechanism 3, and longitudinal cylinder two 52 side is provided with push plate three 53;Medicine separating assembly 6, medicine separating assembly 6 includes medicine separating mechanism 7, and medicine separating mechanism 7 is provided with drive mechanism 8 below, and medicine separating mechanism 7 is placed in transfer mechanism 5 away from detection mechanism 4 one side, and drive mechanism 8 is provided with collection mechanism 9 away from transfer mechanism 5 one side.

[0036] The longitudinal cylinder 23 is provided with a horizontal cylinder 25 at one end of the bottom of the partition mechanism 3, the horizontal cylinder 25 is provided with a push plate 26, the template 43 is provided in a U shape, and the template 43 is fixed to the output end of the lifting servo cylinder 41, the horizontal cylinder 44 is arranged above the template 43, the detection sensor 45 is arranged above the template 43, the detection sensor 45 is provided with a plurality of detection plungers 46 at the bottom end, the mounting plate 51 is provided with a horizontal cylinder 54 at the top end away from one side of the longitudinal cylinder 52, the horizontal cylinder 54 is provided with a push plate 55 towards one side of the longitudinal cylinder 52, and is connected with the output end of the horizontal cylinder 54, the medicine partition mechanism 7 comprises a hopper 71, the hopper 71 is provided with a medicine loading plate 72 at the bottom end, the medicine loading plate 72 is provided with a metering plate 73 slidingly at the bottom end, the metering plate 73 is provided with a plurality of metering grooves 74 opposite to the medicine loading plate 72 at the bottom end, the metering plate 73 is provided with a medicine partitioning lower plate 75 at the bottom end, the medicine partitioning lower plate 75 is provided with a plurality of embedded grooves 76 staggered with the metering grooves 74, and the medicine partitioning lower plate 75 is provided with a turnover shaft 77 at one side, the vertical section of each embedded groove 76 is provided in a funnel shape, the funnel-shaped middle part is provided with a guide limiting ring at the bottom end, the medicine partitioning lower plate 75 is provided with a medicine discharging groove 78 perpendicular to the turnover shaft 77 at both sides of the upper end surface, the medicine discharging groove 78 extends out of the side surface of the medicine partitioning lower plate 75 towards one end of the turnover shaft 77, the driving mechanism 8 comprises a lifting servo cylinder 81, the lifting servo cylinder 81 is provided with a supporting plate 82 at the top end, the supporting plate 82 is provided with a template 83 at the top end, the template 83 is arranged below the medicine partitioning mechanism 7, the collecting mechanism 9 comprises a template cylinder 91, the template cylinder 91 is fixedly connected with the template 83 through a sensor at the output end, and the template cylinder 91 is provided with a turnover motor 92 at one side, the turnover motor 92 is fixedly connected with the bottom end of the medicine partitioning mechanism 7, and the turnover motor 92 is provided with a medicine receiving hopper 93 opposite to the medicine partitioning mechanism 7 at one side, in specific implementation, the medicine receiving hopper 93 is provided with a collecting box (not shown in the figure) at the bottom end, which can collect powder medicine.

[0037] In the implementation, each position is in the initial state, the transfer mold loaded with the tubular product is automatically transmitted from the previous process to the mold entering position of the present process through the transmission device, and the present process is automatically operated. The transfer mold is pushed into the outer table (the inner and outer tables are respectively arranged on the two sides of the partition) by the mold entering pushing device 2, the protective door 33 is opened, the mold plate one 43 is pushed out under the drive of the mold entering dragging cylinder 42, the transfer mold is pushed into the mold plate one 43 by the mold entering horizontal pushing device 2, the transfer mold is driven into the detection sensor 45 under the drive of the mold entering dragging cylinder 42, and the protective door 33 is closed. The tubular product on the transfer mold is accurately aligned with the detection guide plate, the lifting servo cylinder one 41 is operated, the mouth of the tubular product is lifted into the detection guide plate, finally the detection punch 46 is guided into the inner cavity of the tubular product, the inner height of the product is detected, the specific data is detected by the detection sensor 45, and the control system is fed back and analyzed to confirm whether the product is qualified. Finally, the lifting servo cylinder one 41 is lowered, the transfer mold is pushed out of the mold dragging mechanism by the transfer mechanism 5 to prepare for the sub-packaging of the medicine, the transfer mold is pushed to the mold exiting dragging mechanism, the tubular product on the transfer mold is aligned with the embedded groove 76 in the medicine separating lower plate 75 of the medicine separating mechanism 7, the lifting servo cylinder two 81 is lifted, the mouth of the tubular product on the transfer mold is guided into the embedded groove 76, the mold exiting dragging cylinder 91 pulls the metering plate 73, the medicine powder in the hopper 71 is metered by the metering plate 73, is leaked to the medicine separating lower plate 75 in the wrong position, is leaked into the inner cavity of the tubular product through the embedded groove 76, the mold exiting dragging cylinder 91 pulls the metering plate 73 back to the original position, the lifting servo cylinder two 81 is lowered, the mold exiting dragging cylinder 91 is extended, the sub-packaged transfer mold is pushed out of the inner table, the transfer mold after being pushed out is pushed out of the mold exiting dragging mechanism on the outer table by the mold exiting horizontal pushing device, and the protective door 33 is closed. Finally, the transfer mold is pushed from the outer table to the conveying belt 12 by the mold exiting pushing device and is transmitted to the next process.

[0038] It is obvious to those skilled in the art that the present application is not limited to the details of the foregoing exemplary embodiments, but rather that it can be implemented in other concrete forms without departing from the spirit or essential characteristics of the present application. Therefore, the embodiments should be considered in all respects as illustrative and not restrictive, the scope of the present application being defined by the appended claims rather than the foregoing description, and it is intended to embrace all changes and modifications that fall within the meaning and scope of the equivalent elements of the claims. Any reference signs in the claims should not be construed as limiting the claims to which they belong.

Claims

1. An automatic online powder batch rationing and sub-packaging device, characterized in that, Include: Conveying mechanism (1), the conveying mechanism (1) includes support (11), the support (11) is provided with conveying belt (12) on it; Mold feeding mechanism (2), the mold feeding mechanism (2) includes bottom plate (21), the bottom plate (21) is placed on one side of support (11), and the bottom plate (21) top end one side is provided with positioning strip (22), the other side is provided with longitudinal cylinder one (23) on top, the longitudinal cylinder one (23) bottom end is provided with push plate one (24); Separation mechanism (3), the separation mechanism (3) includes partition (31), the partition (31) is placed on one side of bottom plate (21), and is away from support (11) and is provided, and the partition (31) inside is provided with two through slots (32) symmetrically, both sides of two the through slots (32) are provided with protection door (33); Detection mechanism (4), the detection mechanism (4) includes jacking servo cylinder one (41), the jacking servo cylinder one (41) is placed on one side of partition (31) away from mold feeding mechanism (2), and the top end one side is provided with mold feeding drag mold cylinder (42), the mold feeding drag mold cylinder (42) end is provided with drag mold plate one (43), the drag mold plate one (43) one side is provided with transverse cylinder two (44); Transfer mechanism (5), the transfer mechanism (5) includes mounting plate (51), the mounting plate (51) is placed on one side of detection mechanism (4), and the mounting plate (51) top end is provided with longitudinal cylinder two (52) on one side towards separation mechanism (3), the longitudinal cylinder two (52) side is provided with push plate three (53); Medicine dispensing assembly (6), the medicine dispensing assembly (6) includes medicine dispensing mechanism (7), the medicine dispensing mechanism (7) is provided with drive mechanism (8) below, and the medicine dispensing mechanism (7) is placed on one side of transfer mechanism (5) away from detection mechanism (4), the drive mechanism (8) is provided with collection mechanism (9) on one side away from transfer mechanism (5).

2. The automatic online powder batch quantitative sub-packaging equipment according to claim 1, characterized in that: The longitudinal cylinder one (23) bottom one end towards separation mechanism (3) is provided with transverse cylinder one (25), and the transverse cylinder one (25) one segment is provided with push plate two (26).

3. The automatic online powder batch quantitative sub-packaging equipment according to claim 1, characterized in that: The drag mold plate one (43) is provided with U type, and the drag mold plate one (43) is fixed to the output end of jacking servo cylinder one (41), the transverse cylinder two (44) is placed above the drag mold plate one (43), the drag mold plate one (43) is provided with detection sensor (45) above, the detection sensor (45) bottom end is provided with several detection impact rods (46).

4. The automatic online powder batch quantitative sub-packaging equipment according to claim 1, characterized in that: The mounting plate (51) top end is provided with transverse cylinder three (54) on one side away from longitudinal cylinder two (52), the transverse cylinder three (54) is provided with push plate four (55) on one side towards longitudinal cylinder two (52) and is connected with the output end of transverse cylinder three (54).

5. The automatic online powder batch quantitative sub-packaging equipment according to claim 1, characterized in that: The medicine dispensing mechanism (7) comprises a hopper (71), the bottom end of the hopper (71) is provided with a medicine loading plate (72), the bottom end of the medicine loading plate (72) is slidably provided with a metering plate (73), the bottom end of the metering plate (73) is provided with a plurality of metering grooves (74) opposite to the medicine loading plate (72), the bottom end of the metering plate (73) is provided with a medicine dispensing lower plate (75), the medicine dispensing lower plate (75) is provided with a plurality of embedding grooves (76) staggered with the metering grooves (74), and one side of the medicine dispensing lower plate (75) is provided with a turnover shaft (77).

6. The automatic online batch quantitative sub-packaging equipment for powder according to claim 5, characterized in that: The vertical section of each embedding groove (76) is provided in a funnel shape, the middle part of the funnel shape is provided with a guide limiting ring at the bottom end, both sides of the upper end surface of the medicine dispensing lower plate (75) are provided with medicine discharging grooves (78) perpendicular to the turnover shaft (77), and one end of the medicine discharging groove (78) extending out of the side surface of the medicine dispensing lower plate (75) is towards the turnover shaft (77).

7. The automatic online powder batch quantitative sub-packaging equipment according to claim 1, characterized in that: The driving mechanism (8) comprises a second lifting servo cylinder (81), the top end of the second lifting servo cylinder (81) is provided with a supporting plate (82), the top end of the supporting plate (82) is provided with a second mold dragging plate (83), and the second mold dragging plate (83) is arranged below the medicine dispensing mechanism (7).

8. The automatic online powder batch quantitative sub-packaging equipment according to claim 7, characterized in that: The collecting mechanism (9) comprises a mold dragging air cylinder (91), the output end of the mold dragging air cylinder (91) is fixedly connected with the second mold dragging plate (83) through a sensor, one side of the mold dragging air cylinder (91) is provided with a turnover motor (92), the bottom end of the medicine dispensing mechanism (7) is fixedly connected with the turnover motor (92), and one side of the turnover motor (92) is provided with a medicine receiving hopper (93) opposite to the medicine dispensing mechanism (7).

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