Tear-resistant enhanced buffering foam box
By incorporating a tear-resistant plastic layer and extended tear-resistant strips inside the cushioning foam box, the problem of insufficient tear resistance of the foam box is solved, thereby enhancing the structure, facilitating assembly, and improving the reliability of transportation and use.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-05-09
- Publication Date
- 2026-03-27
AI Technical Summary
Existing cushioning foam boxes do not perform well in terms of tear resistance and are easily damaged by external forces, which limits their use in applications that require high strength and durability.
A tear-resistant plastic layer is set between an inner cushioning foam layer and an outer cushioning foam layer, including a tear-resistant bottom, sides, and first and second extended tear-resistant strips, which are connected by an adhesive to form a robust box-shaped structure and enhance tear resistance.
The overall structural strength and tear resistance of the foam box have been improved, ensuring that it is not easily torn under external force, and it is easy to assemble and disassemble, thus improving the reliability and convenience of transportation and use.
Smart Images

Figure CN224045978U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the field of buffer foam case, especially in an anti-tearing reinforced buffer foam case. BACKGROUND
[0002] Buffer foam case is mainly made of polystyrene and other foam materials, has a series of remarkable characteristics and wide application field. Buffer foam case plays an important role in many industries with its excellent buffering and shockproof performance, light and easy to carry, heat preservation and heat insulation performance and economical and practical price. However, environmental protection and safety problems should be paid attention to in use.
[0003] The current buffer foam case in practical application mainly depends on the foaming technology to generate and manufacture. This technology makes the production process of foam box relatively simple and efficient. However, although the foaming technology endows the foam box with basic characteristics such as light weight, heat preservation and buffering, its structural weakness is also obvious. In particular, the buffer foam case performs poorly in terms of tear resistance and is prone to damage under external force. This shortcoming limits the use of foam boxes in some high-strength and durable application scenarios. SUMMARY
[0004] The main purpose of the utility model is to provide an anti-tearing reinforced buffer foam case, which can effectively solve the problems in the background art.
[0005] To achieve the above purpose, the technical scheme adopted by the utility model is:
[0006] An anti-tearing reinforced buffer foam case, comprising an inner buffer foam layer and an outer buffer foam layer, the inner buffer foam layer is located inside the outer buffer foam layer;
[0007] A clamping cavity is formed between the inner buffer foam layer and the outer buffer foam layer, and an anti-tearing plastic layer is arranged in the clamping cavity, which improves the anti-tearing performance of the inner buffer foam layer and the outer buffer foam layer through the anti-tearing plastic layer;
[0008] The anti-tearing plastic layer comprises an anti-tearing bottom and an anti-tearing side, the anti-tearing side is connected to the periphery of the anti-tearing bottom, a box-shaped design is formed by the anti-tearing bottom and the anti-tearing side, and a gap is formed between two adjacent anti-tearing sides.
[0009] As an optional scheme of the utility model, first extension type anti-tearing strips are arranged at the upper and lower ends of the anti-tearing bottom, the first extension type anti-tearing strips are designed in one piece with the anti-tearing bottom, second extension type anti-tearing strips are arranged at the inner and outer ends of the anti-tearing side, and the second extension type anti-tearing strips are designed in one piece with the anti-tearing side;
[0010] As an optional scheme of the utility model, the outer wall of the inner buffer foam layer is provided with a plurality of first embedding grooves, the first extending tear-resistant strip and the second extending tear-resistant strip are embedded in the first embedding grooves, and the first extending tear-resistant strip and the second extending tear-resistant strip are connected with the inner buffer foam layer through an adhesive;
[0011] As an optional scheme of the utility model, the inner wall of the outer buffer foam layer is provided with a plurality of second embedding grooves, the first extending tear-resistant strip and the second extending tear-resistant strip are embedded in the second embedding grooves, and the first extending tear-resistant strip and the second extending tear-resistant strip are connected with the outer buffer foam layer through an adhesive;
[0012] As an optional scheme of the utility model, the tear-resistant bottom, the tear-resistant side, the first extending tear-resistant strip and the second extending tear-resistant strip are integrally designed, and the material of the tear-resistant plastic layer is any one of polyethylene, polypropylene, polyamide and polyurethane;
[0013] As an optional scheme of the utility model, the tear-resistant plastic layer is connected with the inner buffer foam layer and the outer buffer foam layer through an adhesive.
[0014] Compared with the prior art, the utility model has the following beneficial effects:
[0015] The tear-resistant plastic layer includes a tear-resistant bottom, a tear-resistant side and first and second extending tear-resistant strips, is designed in an integral molding mode and forms a firm box-shaped structure.
[0016] The overall structural strength of the foam box is enhanced. The tear-resistant plastic layer is tightly combined with the inner buffer foam layer and the outer buffer foam layer through an adhesive and forms an overall structure.
[0017] The overall structural strength of the foam box is enhanced. The tear-resistant plastic layer is tightly combined with the inner buffer foam layer and the outer buffer foam layer through an adhesive and forms an overall structure. BRIEF DESCRIPTION OF DRAWINGS
[0018] Figure 1 It is an overall structure schematic view of the utility model;
[0019] Figure 2 It is an overall structure exploded view of the utility model;
[0020] Figure 3 The anti-tear plastic layer display diagram of the utility model;
[0021] Figure 4 For Figure 3 The enlarged schematic view at A in the middle.
[0022] In the figure: 1, inner cushion foam layer; 2, outer cushion foam layer; 3, anti-tear plastic layer; 31, anti-tear bottom; 32, anti-tear side; 33, notch; 34, first extended anti-tear strip; 35, second extended anti-tear strip; 4, first embedding groove; 5, second embedding groove. DETAILED DESCRIPTION
[0023] In order to make the technical means, creative features, purposes and effects achieved by the utility model easy to understand, the utility model is further described below in combination with specific embodiments.
[0024] As Figure 1 - Figure 4 As shown in the figure, an anti-tear reinforced cushion foam box, the foam box has an inner cushion foam layer 1 and an outer cushion foam layer 2, wherein the inner cushion foam layer 1 is arranged inside the outer cushion foam layer 2, forming a unique structure.
[0025] Between the inner cushion foam layer 1 and the outer cushion foam layer 2, a clamping cavity is designed, and an anti-tear plastic layer 3 is arranged in the clamping cavity. The existence of the anti-tear plastic layer 3 significantly improves the anti-tear performance of the entire cushion foam box, making it more stable when subjected to external force impact.
[0026] The anti-tear plastic layer 3 is composed of an anti-tear bottom 31 and an anti-tear side 32, and the anti-tear bottom 31 is connected to the anti-tear side 32 around, together forming a box-shaped structure. Between the two adjacent anti-tear sides 32, a notch 33 is designed to facilitate the assembly and use of the foam box.
[0027] In order to further enhance the anti-tear performance, the anti-tear bottom 31 is respectively provided with a first extended anti-tear strip 34 at the upper and lower ends, and these anti-tear strips are integrally formed with the anti-tear bottom 31. Similarly, the anti-tear side 32 is also respectively provided with a second extended anti-tear strip 35 at the inner and outer ends, and these anti-tear strips are also integrally formed with the anti-tear side 32.
[0028] In order to ensure the close combination of the anti-tear plastic layer 3 and the inner cushion foam layer 1, a plurality of first embedding grooves 4 are formed on the outer wall of the inner cushion foam layer 1, and the first extended anti-tear strip 34 and the second extended anti-tear strip 35 can be embedded in these grooves. These anti-tear strips are connected with the inner cushion foam layer 1 through an adhesive, ensuring the stability and durability of the structure.
[0029] Similarly, to ensure the close combination of the tear-resistant plastic layer 3 and the outer cushion foam layer 2, a plurality of second embedding grooves 5 are also opened on the inner wall of the outer cushion foam layer 2, and the first and second extended tear-resistant strips 34 and 35 can also be embedded in these grooves. These tear-resistant strips are connected with the outer cushion foam layer 2 through adhesive, further enhancing the overall structural strength of the foam box.
[0030] The tear-resistant bottom 31, tear-resistant side 32, first and second extended tear-resistant strips 34 and 35 are all designed by one-piece molding, making the structure of the tear-resistant plastic layer 3 more solid. The material of the tear-resistant plastic layer 3 can be one or more of polyethylene, polypropylene, polyamide, and polyurethane, all of which have good tear-resistant properties.
[0031] Finally, the tear-resistant plastic layer 3 is connected with the inner and outer cushion foam layers 1 and 2 through adhesive, ensuring the stability and reliability of the entire cushion foam box during use.
[0032] According to design requirements, the inner and outer cushion foam layers 1 and 2 are prepared. These two layers of foam material are made through a specific foaming process, ensuring sufficient cushioning performance.
[0033] The tear-resistant plastic layer 3 is manufactured. The tear-resistant bottom 31 and tear-resistant side 32 are processed by one-piece molding process to ensure the structural solidity. Gaps 33 are designed between adjacent tear-resistant sides 32 to facilitate subsequent assembly. At the same time, the first and second extended tear-resistant strips 34 and 35 are integrally molded to ensure firm connection with the tear-resistant bottom 31 and tear-resistant side 32.
[0034] A plurality of first embedding grooves 4 are opened on the outer wall of the inner cushion foam layer 1, and a plurality of second embedding grooves 5 are opened on the inner wall of the outer cushion foam layer 2. These grooves are designed to accommodate tear-resistant strips, ensuring the close combination of the tear-resistant plastic layer 3 and the foam layer.
[0035] The tear-resistant plastic layer 3 is assembled with the inner and outer cushion foam layers 1 and 2. The first and second extended tear-resistant strips 34 and 35 are embedded in the first and second embedding grooves 4 and 5 respectively through adhesive, ensuring the stability and durability of the structure.
[0036] The entire cushion foam box is subjected to quality inspection to ensure that it meets design requirements and has sufficient tear-resistant and cushioning performance.
[0037] According to the needs, the items are placed inside the foam box. Due to the design of the inner and outer cushion foam layers 1 and 2, the items can be fully protected during transportation or storage.
[0038] When the foam box is subjected to external force tearing, the tear-resistant plastic layer 3 can effectively prevent the foam box from tearing. The presence of the first and second extended tear-resistant strips 34 and 35 further enhances the tear-resistant performance of the foam box, ensuring its stability during use.
[0039] When the foam box needs to be assembled or disassembled, the tear-resistant side 32 can be conveniently operated through the notch 33, achieving quick assembly or disassembly. This design makes the foam box more flexible and convenient during transportation, storage and use. The tear-resistant enhanced cushion foam box provides excellent tear-resistant performance and cushioning performance through its unique structure and material design, ensuring the safety and stability of the goods during transportation or storage.
[0040] It should be noted that, in the present text, relational terms such as first and second and the like are used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any such actual relationship or order between such entities or actions. Rather, the terms "comprises", "comprising", or any other variations thereof are intended to cover non-exclusive inclusions, so that a process, method, article, or apparatus including a series of elements includes not only those elements, but also other elements not explicitly listed or inherent to such a process, method, article, or apparatus. Without more limitations, the element defined by the statement "comprises a" does not exclude the presence of additional identical elements in the process, method, article, or apparatus that includes the element.
[0041] The basic principles and main features of the present utility model and the advantages of the present utility model have been shown and described above. It should be understood by those skilled in the art that the present utility model is not limited by the above examples, and the above examples and descriptions in the specification are only to illustrate the principles of the present utility model. Without departing from the spirit and scope of the present utility model, various changes and improvements can be made to the present utility model, and these changes and improvements all fall within the scope of the claimed present utility model. The scope of protection of the present utility model is defined by the appended claims and their equivalents.
Claims
1. A tear-resistant reinforced cushion foam box comprising an inner cushion foam layer (1), an outer cushion foam layer (2), the inner cushion foam layer (1) being located inside the outer cushion foam layer (2), characterized in that: The inner cushion foam layer (1) and the outer cushion foam layer (2) form a sandwich cavity, and the sandwich cavity is provided with a tear-resistant plastic layer (3), and the tear-resistant plastic layer (3) improves the tear resistance of the inner cushion foam layer (1) and the outer cushion foam layer (2); The tear-resistant plastic layer (3) comprises a tear-resistant bottom (31) and a tear-resistant side (32), the tear-resistant bottom (31) is connected with the tear-resistant side (32) around, and a box type design is formed by the tear-resistant bottom (31) and the tear-resistant side (32), and a gap (33) is formed between adjacent two tear-resistant sides (32).
2. A tear resistant, reinforced cushion foam box according to claim 1, wherein: The upper and lower ends of the tear-resistant bottom (31) are provided with first extension tear-resistant strips (34), and the first extension tear-resistant strips (34) are designed in one piece with the tear-resistant bottom (31); the inner and outer ends of the tear-resistant side (32) are provided with second extension tear-resistant strips (35), and the second extension tear-resistant strips (35) are designed in one piece with the tear-resistant side (32).
3. A tear resistant, reinforced cushion foam box according to claim 2, wherein: The outer wall of the inner cushion foam layer (1) is provided with a plurality of first embedding grooves (4), the first extension tear-resistant strips (34) and the second extension tear-resistant strips (35) are embedded in the first embedding grooves (4), and the first extension tear-resistant strips (34) and the second extension tear-resistant strips (35) are connected with the inner cushion foam layer (1) by an adhesive.
4. A tear resistant, reinforced cushion foam box according to claim 3, wherein: The inner wall of the outer cushion foam layer (2) is provided with a plurality of second embedding grooves (5), the first extension tear-resistant strips (34) and the second extension tear-resistant strips (35) are embedded in the second embedding grooves (5), and the first extension tear-resistant strips (34) and the second extension tear-resistant strips (35) are connected with the outer cushion foam layer (2) by an adhesive.
5. A tear resistant, reinforced cushion foam box according to claim 4, wherein: The tear-resistant bottom (31), the tear-resistant side (32), the first extension tear-resistant strips (34) and the second extension tear-resistant strips (35) are designed in one piece, and the material of the tear-resistant plastic layer (3) is any one of polyethylene, polypropylene, polyamide and polyurethane.
6. A tear resistant, reinforced cushion foam box according to claim 5, wherein: The tear-resistant plastic layer (3) is connected with the inner cushion foam layer (1) and the outer cushion foam layer (2) by an adhesive.