Self-cleaning mechanism of probiotic fermentation tank

By designing a self-cleaning mechanism for probiotic fermentation tanks that automatically flips and sprays water, the problem of frequently loosening and tightening clamping parts is solved, cleaning efficiency is improved, labor intensity is reduced, and assembly and maintenance processes are simplified.

CN224047348UActive Publication Date: 2026-03-27SHENGJINHE BIOTECHNOLOGY (JIANGSU) CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-04-10
Publication Date
2026-03-27

AI Technical Summary

Technical Problem

Existing probiotic fermentation tank self-cleaning mechanisms require frequent tightening and loosening of clamps, increasing the labor intensity of workers and reducing cleaning efficiency.

Method used

A self-cleaning mechanism for probiotic fermenters was designed, comprising a base, a support plate, an adjustment component, a stirring and cleaning mechanism, and a cleaning component. The mechanism enables automatic tilting and spray cleaning of the fermenter via motor drive, reducing reliance on clamping components.

Benefits of technology

It enables automatic tilting and spray cleaning of fermenters, reducing labor intensity, improving cleaning efficiency, and simplifying assembly and maintenance processes.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a probiotic fermentation tank self-cleaning mechanism which comprises a base, two sets of supporting plates and a cleaning mechanism are installed on the base, a direction adjusting mechanism and a stirring cleaning mechanism are installed on the two sets of supporting plates, and the direction adjusting mechanism comprises an adjusting assembly. The adjusting assembly comprises a motor shaft, a bearing disc, a connecting shaft and a clamping frame which are installed on the supporting plate, the connecting shaft is installed in an annular cavity of the bearing disc, the bearing disc is installed on one side of the supporting plate, the adjusting assembly, the stirring and cleaning assembly and the cleaning assembly are arranged on the base, and multiple parts in the adjusting assembly are used in cooperation; according to the probiotic fermentation tank, the probiotic fermentation tank body can be automatically overturned, when the probiotic fermentation tank body needs to be cleaned for multiple times, the clamping piece does not need to be frequently loosened and tightened through the automatic overturning function, the operation steps of workers during cleaning each time are reduced, therefore, the labor intensity is reduced, and the cleaning efficiency is improved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to probiotic fermentation tank cleaning technical field especially, relates to a kind of probiotic fermentation tank self-cleaning mechanism. BACKGROUND

[0002] Probiotic fermentation tank self-cleaning mechanism is a kind of equipment for automatically cleaning and maintaining the hygiene inside fermentation tank.

[0003] The existing probiotic fermentation tank self-cleaning mechanism usually includes support assembly, tank body assembly, stirring cleaning mechanism and water tank assembly, wherein the support assembly includes bottom plate, and the bottom plate provides stable foundation for the whole device, to ensure the stability of fermentation tank during use, the tank body assembly includes fermentation tank, and the fermentation tank is the main container for probiotic fermentation, usually made of stainless steel or other corrosion-resistant materials, to ensure the quality and safety of product, the stirring cleaning mechanism includes motor, inner wall scraper, and the inner wall scraper is closely combined with the inner wall of fermentation tank, to scrape off the material adhered to the inner wall by rotating, but the cleaning mechanism still has certain defects, in order to ensure that probiotic fermentation tank is cleaned, it usually needs to be cleaned multiple times, and when the probiotic fermentation tank is overflowed with cleaning water each time, it needs to be poured out and then re-injected with cleaning water, and in this process, the staff needs to repeatedly loosen and tighten the clamping piece, since the staff needs to manually operate the clamping piece frequently, it not only increases the work burden, but also can cause the working efficiency to be reduced.

[0004] Therefore, we provide a kind of probiotic fermentation tank self-cleaning mechanism. UTILITY MODEL CONTENTS

[0005] The utility model aims at the technical problem existing above, provides a kind of probiotic fermentation tank self-cleaning mechanism, does not need to loosen and tighten clamping piece frequently, reduces the operation step of staff when cleaning each time, to reduce labor intensity, improve cleaning efficiency.

[0006] Therefore, the utility model provides a kind of probiotic fermentation tank self-cleaning mechanism, including base, two groups of support plates and cleaning mechanism are installed on the base, two groups of the support plate are installed with azimuth adjusting mechanism, stirring cleaning mechanism, the azimuth adjusting mechanism includes adjusting assembly, the adjusting assembly includes motor shaft, bearing disc, connecting shaft and clamping frame installed on support plate, the connecting shaft is installed in the ring cavity of bearing disc, the bearing disc is installed on one side of support plate, and the motor shaft output end is connected with connecting shaft through the ring heart of bearing disc, wherein the base is equipped with rectangular groove, the rectangular groove is equipped with positive and negative toothed rod, and the positive and negative toothed rod is connected with the output end of drive motor on one side of base, and the positive and negative toothed rod is connected with two groups of support plates;

[0007] The stirring cleaning mechanism comprises a stirring cleaning assembly, the stirring cleaning assembly comprises an L-shaped plate mounted on the clamping frame, the L-shaped plate is provided with a stirring motor at the extending end, the stirring motor is connected with a cleaning stirring rod at the output end, and the cleaning stirring rod is close to the inner wall of the probiotic fermentation tank body.

[0008] The cleaning mechanism comprises a cleaning assembly, the cleaning assembly comprises a support frame, a water pipe is arranged through the support frame, one end of the water pipe is provided with a spraying plate, and the spraying plate is arranged in the inner cavity of the probiotic fermentation tank body.

[0009] Preferably, the base is integrally provided with a controller, and the controller is programmable with PLC and is electrically connected with the driving motor, the motor shaft and the stirring motor.

[0010] Preferably, the motor shaft is provided with a clamping tooth at the output end, the connecting shaft is provided with a clamping cavity at the end, and the clamping cavity at the end of the connecting shaft is connected with the clamping tooth of the motor shaft.

[0011] Preferably, the L-shaped plate is provided with a positioning hole at the side, and the L-shaped plate is detachably mounted on one of the clamping frames through the positioning bolt.

[0012] Preferably, the cleaning assembly further comprises a water storage tank, the water storage tank is provided with a water pump, and the water pump is connected with one end of the water pipe.

[0013] Preferably, the water storage tank is provided with a filter plate.

[0014] Preferably, the inner wall of the water storage tank is provided with a side groove, and the filter plate is clamped and mounted on the side groove of the water storage tank.

[0015] Compared with the prior art, the probiotic fermentation tank self-cleaning mechanism has the following beneficial effects:

[0016] The probiotic fermentation tank body can be automatically turned over through the cooperation of the plurality of parts in the adjusting assembly, the stirring cleaning assembly and the cleaning assembly, the automatic turning function is used when the probiotic fermentation tank body needs to be cleaned multiple times, the clamping member does not need to be frequently loosened and tightened, the operation steps of the workers during cleaning each time are reduced, the labor intensity is reduced, and the cleaning efficiency is improved.

[0017] The motor shaft is provided with a clamping tooth at the output end, and during actual assembly, the clamping tooth of the motor shaft is only embedded in the clamping cavity formed at the end of the connecting shaft, the assembly of the motor shaft and the connecting shaft can be quickly completed through the cooperation of the clamping tooth and the clamping cavity, the time required for multiple alignment and adjustment in the traditional assembly mode is reduced, the assembly process is greatly simplified, and the production efficiency is improved.

[0018] The utility model discloses, through reserving the positioning hole in L -shaped board side, through the cooperation of L -shaped board and positioning bolt can be installed on one group of clamping frame, when needing maintenance or replacing stirring cleaning component, can easily through the loosening positioning bolt and dismount L -shaped board, provide the convenience for subsequent maintenance.

[0019] The part not involved in the device is same as the prior art or can be realized by using the prior art, and the utility model has simple structure and convenient operation. BRIEF DESCRIPTION OF DRAWINGS

[0020] Figure 1 A whole first visual angle structural schematic view of the self-cleaning mechanism of the probiotic fermentation tank is provided for the utility model.

[0021] Figure 2 A whole second visual angle structural schematic view of the self-cleaning mechanism of the probiotic fermentation tank is provided for the utility model.

[0022] Figure 3 A cleaning assembly structural schematic view of the self-cleaning mechanism of the probiotic fermentation tank is provided for the utility model.

[0023] Figure 4 An adjusting assembly installation structural schematic view of the self-cleaning mechanism of the probiotic fermentation tank is provided for the utility model.

[0024] Figure 5 A stirring cleaning assembly structural schematic view of the self-cleaning mechanism of the probiotic fermentation tank is provided for the utility model.

[0025] In the drawing: 1, base; 11, controller; 2, support plate; 21, driving motor; 22, positive and negative toothed rod; 3, adjusting assembly; 31, motor shaft; 32, clamping tooth; 33, bearing disc; 34, ring cavity; 35, connecting shaft; 36, clamping frame; 4, probiotic fermentation tank body; 5, stirring cleaning assembly; 51, L-shaped plate; 52, stirring motor; 53, cleaning stirring rod; 6, cleaning assembly; 61, water storage tank; 62, water pump; 63, support frame; 64, spraying plate; 65, side groove; 66, filter plate. DETAILED DESCRIPTION

[0026] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all the embodiments.

[0027] In the description of this utility model, it should be understood that the terms "upper", "lower", "front", "rear", "left", "right", "top", "bottom", "inner", "outer", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0028] Example 1: A self-cleaning mechanism for a probiotic fermentation tank, such as Figures 1-5 As shown, the system includes a base 1, on which two sets of support plates 2 and a cleaning mechanism are installed. The two sets of support plates 2 are equipped with an orientation adjustment mechanism and a stirring and cleaning mechanism. The orientation adjustment mechanism includes an adjustment component 3, which includes a motor shaft 31, a bearing plate 33, a connecting shaft 35, and a clamping frame 36 installed on the support plate 2. The connecting shaft 35 is installed in the annular cavity 34 of the bearing plate 33. The bearing plate 33 is installed on one side of the support plate 2. The output end of the motor shaft 31 is connected to the connecting shaft 35 through the annular center of the bearing plate 33. The base 1 is provided with a rectangular groove, and a positive and negative threaded rod 22 is provided in the rectangular groove. The positive and negative threaded rod 22 is connected to the output end of the drive motor 21 on one side of the base 1. The positive and negative threaded rod 22 is connected to the two sets of support plates 2.

[0029] The stirring and cleaning mechanism includes a stirring and cleaning component 5, which includes an L-shaped plate 51 mounted on a clamping frame 36. The extended end of the L-shaped plate 51 is provided with a stirring motor 52. The output end of the stirring motor 52 is connected to a cleaning and stirring rod 53. The cleaning and stirring rod 53 is in close contact with the inner wall of the probiotic fermentation tank body 4.

[0030] The cleaning mechanism includes a cleaning component 6, which includes a support frame 63. A water pipe is installed through the middle of the support frame 63, and a spray plate 64 is installed at one end of the water pipe. The spray plate 64 is inclined and positioned directly in front of the inner cavity of the probiotic fermentation tank body 4.

[0031] In use, first start the drive motor 21, through the drive motor 21 and the positive and negative tooth screw rod 22 cooperation, drive both ends of the support plate 2 to move, through both ends of the clamping frame 36 will be fermented in the body 4 of probiotics clamping fixed, then the water pipe and external water source connection, through the water pipe one end of the spray plate 64 to the inside of the fermented body 4 of probiotics spray cleaning, at this time, start the stirring motor 52, through the stirring motor 52 drive cleaning stirring rod 53 to the inside of the fermented body 4 of probiotics cleaning, when the fermented body 4 of probiotics inside the cleaning water overflow, through the start of both ends of the motor shaft 31, at this time, the connecting shaft 35 in the ring cavity 34 of the bearing disc 33 rotates, through the connecting shaft 35 can drive both ends of the clamping frame 36 rotation, through both ends of the clamping frame 36 rotation, in turn can drive the fermented body 4 of probiotics rotation, after the fermented body 4 of probiotics cleaning water pour, then through the motor shaft 31 and the connecting shaft 35 cooperation, will be fermented in the body 4 of probiotics back to the original orientation, at this time, again through the spray plate 64 spray cleaning can be, through the base 1 is equipped with adjusting assembly 3, stirring cleaning assembly 5, cleaning assembly 6, wherein through the cooperation of a plurality of parts in the adjusting assembly 3, can realize the automatic turnover of the fermented body 4 of probiotics, when need to clean the fermented body 4 of probiotics multiple times, through the function of automatic turnover, without frequent loose clamping piece, reduces the operation steps of the staff in each cleaning, thereby reducing the labor intensity, improve the cleaning efficiency.

[0032] As shown in Figures 1-5 The base 1 is integrated with a controller 11, and the controller 11 is programmed as PLC and is electrically connected with the drive motor 21, the motor shaft 31 and the stirring motor 52.

[0033] As shown in Figures 1-5 The motor shaft 31 is provided with a clamping tooth 32 at the output end, and the connecting shaft 35 is provided with a clamping cavity at the end. The clamping cavity at the end of the connecting shaft 35 is connected with the clamping tooth 32 at the output end of the motor shaft 31 in a clamping manner. Through the clamping tooth 32 at the output end of the motor shaft 31, during actual assembly, only the clamping tooth 32 at the output end of the motor shaft 31 is clamped with the clamping cavity at the end of the connecting shaft 35, and the assembly of the motor shaft 31 and the connecting shaft 35 can be quickly completed through the cooperation of the clamping tooth 32 and the clamping cavity, thereby reducing the time required for multiple alignment and adjustment in the traditional assembly mode. This mode greatly simplifies the assembly process and improves the production efficiency.

[0034] As shown in Figures 1-5 The L-shaped plate 51 is provided with a positioning hole at the side, and the L-shaped plate 51 is detachably installed on one of the clamping frames 36 through the positioning bolt. Through the positioning hole at the side of the L-shaped plate 51, the L-shaped plate 51 is installed on one of the clamping frames 36 through the cooperation of the L-shaped plate 51 and the positioning bolt. When it is necessary to maintain or replace the stirring and cleaning assembly 5, the L-shaped plate 51 can be easily detached by loosening the positioning bolt, thereby providing convenience for subsequent maintenance.

[0035] Embodiment two: a self-cleaning mechanism of probiotic fermentation tank, as shown in Figures 1-5 The cleaning assembly 6 further comprises a water storage tank 61, a water pump 62 is arranged in the water storage tank 61, the water pump 62 is connected with one end of the water pipe, a filter plate 66 is arranged on the water storage tank 61, and a side groove 65 is arranged on the inner wall of the water storage tank 61, and the filter plate 66 is clamped and installed on the side groove 65 of the water storage tank 61.

[0036] In use, when the probiotic fermentation tank body 4 is turned over, the water storage tank 61 arranged on the base 1 can effectively collect the cleaning water poured out, so as to avoid waste of water resources, and the filter plate 66 arranged on the water storage tank 61 can filter out impurities and residues in the cleaning water, so as to prevent these substances from entering the fermentation tank again, thereby ensuring the cleanliness of the reflux cleaning water, and finally the water pump 62 is used to realize recycling of the cleaning water, when the filter plate 66 is too dirty, the filter plate 66 is clamped and installed, so that subsequent cleaning work of the filter plate 66 is facilitated.

[0037] The above is only a preferred specific embodiment of the present application, but the protection scope of the present application is not limited to this, any person skilled in the art can make equivalent replacement or change according to the technical scheme and the inventive concept of the present application within the technical range disclosed by the present application, which should be covered in the protection scope of the present application.

Claims

1. A probiotic fermentation tank self-cleaning mechanism, comprising a base (1), two sets of support plates (2) and a cleaning mechanism mounted on the base (1), and an azimuth adjusting mechanism and a stirring cleaning mechanism mounted on the two sets of support plates (2), characterized in that: the azimuth adjusting mechanism comprises an adjusting assembly (3), the adjusting assembly (3) comprises a motor shaft (31) mounted on the support plate (2), a bearing disc (33), a connecting shaft (35) and a clamping frame (36), the connecting shaft (35) is mounted in a ring cavity (34) of the bearing disc (33), the bearing disc (33) is mounted on one side of the support plate (2), and the motor shaft (31) is connected with the connecting shaft (35) through the ring core of the bearing disc (33), wherein the base (1) is provided with a rectangular groove, a forward and reverse toothed rod (22) is arranged in the rectangular groove, the forward and reverse toothed rod (22) is connected with the output end of a drive motor (21) on one side of the base (1), and the forward and reverse toothed rod (22) is connected with the two sets of support plates (2); the stirring cleaning mechanism comprises a stirring cleaning assembly (5), the stirring cleaning assembly (5) comprises an L-shaped plate (51) mounted on the clamping frame (36), an extension end of the L-shaped plate (51) is provided with a stirring motor (52), the stirring motor (52) is connected with a cleaning stirring rod (53) at the output end, and the cleaning stirring rod (53) is closely attached to the inner wall of a probiotic fermentation tank body (4); the cleaning mechanism comprises a cleaning assembly (6), the cleaning assembly (6) comprises a support frame (63), a water pipe is arranged in the middle of the support frame (63), one end of the water pipe is provided with a spraying plate (64), and the spraying plate (64) is arranged in the inner cavity of the probiotic fermentation tank body (4) in an inclined manner. A controller (11) is integrated on the base (1), and the controller (11) is programmed by PLC and is electrically connected with the drive motor (21), the motor shaft (31) and the stirring motor (52).

2. A self-cleaning mechanism for a probiotic fermenter according to claim 1, wherein, The motor shaft (31) is provided with a clamping tooth (32) at the output end, the connecting shaft (35) is provided with a clamping cavity at the end, and the clamping cavity at the end of the connecting shaft (35) is connected with the clamping tooth (32) at the output end of the motor shaft (31) in a clamping and connecting manner.

3. A self-cleaning mechanism for a probiotic fermenter according to claim 2, wherein, The L-shaped plate (51) is provided with a positioning hole at the side, and the L-shaped plate (51) is detachably mounted on one of the clamping frames (36) through a positioning bolt.

4. The self-cleaning mechanism of probiotic fermenter according to claim 1, wherein, The cleaning assembly (6) further comprises a water storage tank (61), the water storage tank (61) is provided with a water pump (62), and the water pump (62) is connected with one end of the water pipe.

5. A self-cleaning mechanism for a probiotic fermenter according to claim 1, wherein, The water storage tank (61) is provided with a filter plate (66).

6. A self-cleaning mechanism for a probiotic fermenter according to claim 5, wherein, The inner wall of the water storage tank (61) is provided with a side groove (65), and the filter plate (66) is clamped and mounted on the side groove (65) of the water storage tank (61).

7. A self-cleaning mechanism for a probiotic fermenter according to claim 6, wherein, ​