Vibrating system for concrete pier column pouring

By adopting spring-loaded cables and a video control system in the concrete pier pouring vibration system, the problems of complex cable laying and difficulty in monitoring the vibration effect were solved, realizing a simple and efficient vibration process and real-time monitoring, thus improving equipment reliability and construction efficiency.

CN224047936UActive Publication Date: 2026-03-27SICHUAN TOPODA MASCH TECH CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-04-17
Publication Date
2026-03-27

AI Technical Summary

Technical Problem

The existing concrete pier pouring vibration system has a complex cable layout, which is prone to problems such as cable jamming and tangling, and the vibration effect cannot be monitored in real time, affecting the reliability of the equipment and construction efficiency.

Method used

The system employs a spring-loaded power cord, control cord, air hose, and network cable, which are wound around four hoisting steel wire ropes between the lifting device and the vibrating device. A video and electrical control system is configured to monitor the vibration effect in real time. Power and network supply are achieved through the four hoisting steel wire ropes, and the vibrating device can be flexibly adjusted by combining a gear transmission device and a magnetic coupler rodless cylinder.

Benefits of technology

It achieves simplified wiring for the vibration system, avoids cable jams, improves equipment reliability and construction efficiency, provides real-time visual monitoring of vibration, and enhances the construction environment and vibration effect.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The utility model provides a vibrating system for concrete pier column pouring, which comprises a video and electric control system, the video and electric control system comprises a camera arranged on the lower surface of a vibrating device, a control box arranged on the upper surface of the vibrating device, a spring type power line, a spring type control line, a spring type air pipeline and a spring type network cable; the lifting device and the vibrating device are hoisted through four hoisting steel wire ropes, and power supply and net supply of the whole vibrating system are both supplied from top to bottom. And the spring type power line, the spring type control line, the spring type air pipeline and the spring type network cable are respectively wound on the four hoisting steel wire ropes between the lifting device and the vibrating device. According to the utility model, the arrangement of cables, gas pipelines, network cables and other lines is more concise, the whole wiring is simple, the operation of the vibrating system is smoother, so that the action of the vibrating device is flexible and reliable, and the vibrating effect of the vibrating system on the concrete column can be visually monitored in real time due to the configuration of a video and electric control system.
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Description

TECHNICAL FIELD

[0001] The utility model relates to concrete structure construction technical field especially is related to a kind of vibrating system for concrete pier column pouring. BACKGROUND

[0002] Current highway, railway and municipal construction in China develop rapidly, most of the construction projects are related to bridge construction, and an important link in bridge construction is pouring cement pier column.

[0003] Vibration is an essential link in concrete pier column pouring. When vibrating, the vibrating system needs to control the vibrator to vibrate up and down to avoid air bubbles in the interior and exterior surface of the pier column, otherwise it will seriously affect the load-bearing capacity of the pier column.

[0004] The existing vibrating system has multiple cables between the lifting device and the vibrating device. The existing vibrating system usually allows these cables to be scattered without constraint. During construction, the vibrating system may be jammed, entangled or even damaged. Recently, a cable wiring method has appeared, as shown in FIG. Figure 1 The cable holder 2.3 is provided outside the string drum 2.1 of the string drum group 2, and the cable holder has a fixed rod 2.5 and a small ring 2.4 for the cable to pass through. The cable is wound on the cable holder 2.3 and passes through the small ring 2.4 in sequence. This wiring mode makes the cable arrangement of the vibrating system orderly to a certain extent, and reduces the problem of mutual entanglement and jamming of the cables to a certain extent during the operation of the vibrating system. However, this wiring mode still has the following problems: 1. Before the equipment is first operated, the relevant cables need to be wound to allow the corresponding cables to be wound on the cable holder 2.3. 2. In addition, as the vibrating system operates, the string drum group 2 will stretch and contract, and the corresponding cables need to be shortened or lengthened during the vibration of the vibrating components. As the use time increases, the cables wound on the cable holder 2.3 may not be able to be wound or unwound in time, and there is still a possibility of cable jamming, which may cause damage to the entire vibrating system. 3. The presence of the cable holder makes the parts of the entire vibrating system more complex and the assembly more complex. 4. The existing cable wiring method is not conducive to the arrangement of visual video devices for the vibrating system, and the vibrating effect of the vibrating system cannot be observed in real time.

[0005] The market urgently needs a good structure that can solve the cable wiring of the vibrating system. If the cable wiring of the vibrating system is simpler and more concise, and there is no cable jamming during the operation of the vibrating system, the vibrating system for concrete pier column pouring will have great market prospects. SUMMARY

[0006] To solve the above problems in the prior art, the utility model provides a kind of vibrating system for concrete pier column pouring, its cable line, gas pipe line, network line etc. Line arrangement is more simple, entire wiring system is more simple structure, can let entire vibrating system operate more smoothly, to make the vibrating device action flexible and reliable. Simultaneously, the vibrating system is equipped with video and electric control system, the vibrating effect of the vibrating system to cement column can be monitored in real time visualization, so as to adjust vibrating scheme (such as adjusting vibrating frequency, amplitude, vibrating position etc.) in time.

[0007] To achieve the above object, the utility model provides following technical scheme: a kind of vibrating system for concrete pier column pouring, including for providing hoisting power hoisting device, install the string drum group in the lower part of the hoisting device, hoist the vibrating device in the lower part of the hoisting device;The top of the hoisting device is connected with conical hopper, the inside of the hoisting device is provided with concrete passage, the lower part of the hopper, hoisting device, the upper part of string drum group are communicated and form central concrete pouring passage;It is characterized by: it further includes video and electric control system, the video and electric control system include the camera being arranged on the lower surface of vibrating device, the control box for controlling the vibrating device being arranged on the upper surface of vibrating device, spring type power cord of vibrating device, spring type control line of vibrating device, spring type gas pipe line of vibrating device, spring type network line of camera;When working, the camera real-time shooting vibrating device to the vibrating condition of concrete pier column;Four hoisting steel wire ropes are used between the hoisting device and vibrating device for hoisting, and power supply and network supply of the entire vibrating system are supplied from top to bottom;Spring type power cord, spring type control line, spring type gas pipe line, spring type network line are wound on four hoisting steel wire ropes between the hoisting device and vibrating device respectively.

[0008] The power supply and network supply of the vibrating system of the utility model are supplied from top to bottom, and four hoisting steel wire ropes are used between the hoisting device and vibrating device for hoisting, power cord, network line, control line and gas pipe adopt spring type structure, wiring mode that spring type power cord, spring type control line, spring type gas pipe line and spring type network line are wound on four hoisting steel wire ropes between the hoisting device and vibrating device respectively is used, wiring of the entire vibrating system is more simple, there is no wire clamping condition in vibrating process of vibrating system, vibrating is more smooth, and manual winding is not needed. It improves operating efficiency and vibrating reliability, and is also beneficial to increasing equipment service life.

[0009] In the preferred technical scheme, the camera is equipped with a steel guard; tempered glass is arranged on the steel guard corresponding to the lens position of the camera, so that the camera can shoot the vibrating condition of the vibrating device to the concrete pier column in real time through the tempered glass.

[0010] The preferred technical scheme is that the vibrating device comprises a gear transmission device and a plurality of vibrating assemblies driven by the gear transmission device, the gear transmission device is installed in a gear box, a pouring hole is formed in the gear box and is communicated with a central concrete pouring channel, the gear transmission device comprises a pneumatic motor, a driving gear installed on a driving shaft of the pneumatic motor and a plurality of driven gears in meshing transmission with the driving gear.

[0011] The vibrating assembly comprises a magnetic couple type rodless cylinder, a cylinder mounting seat, a vibrating rod, an electric push rod and a support seat, the cylinder mounting seat is vertically arranged, the magnetic couple type rodless cylinder is vertically fixed to one side of the cylinder mounting seat, the vibrating rod is suspendedly installed on the outside of the magnetic couple type rodless cylinder through a horizontally arranged sliding block, the electric push rod is horizontally arranged, one end of the electric push rod is connected to the lower part of the cylinder mounting seat and the other end of the electric push rod is connected to the support seat, the support seat is vertically arranged, the lower part of the support seat is connected with the upper part of the driven gear and the power of the driven gear is transmitted to the support seat.

[0012] The preferred technical scheme is that the lifting device comprises a box body, a speed reduction motor, two winding drums, a screw rod rope arranging device and a pulley block, the speed reduction motor is installed in the box body, the two winding drums are installed at two ends of the speed reduction motor and are driven to rotate by the speed reduction motor, two hoisting steel wire ropes are wound on each winding drum, one end of each hoisting steel wire rope is fixed to the winding drum and the other end of each hoisting steel wire rope is sequentially arranged and wound through the screw rod rope arranging device and is guided through the pulley block and is connected with the lower gear box.

[0013] The preferred technical scheme is that the lower part of each hoisting steel wire rope is provided with a leveling cylinder for leveling the vibrating device, the upper part of the leveling cylinder is connected with the lower part of the hoisting steel wire rope and the lower part of the leveling cylinder is connected with the vibrating device.

[0014] The preferred technical scheme is that the winding drum group is sequentially connected by a plurality of tapered winding drums.

[0015] The preferred technical scheme is that the flange is provided on each winding drum, a connecting hole for connecting adjacent winding drums is formed in the flange, a connecting steel wire rope for adjusting the distance between adjacent winding drums is arranged in the connecting hole between the two adjacent winding drums.

[0016] Preferably, the electric push rod is horizontally arranged between the cylinder mounting seat and the support seat, the lower part of the cylinder mounting seat is provided with a cylinder mounting seat lug, one end of the electric push rod is mounted on the cylinder mounting seat lug, the upper end of the support seat is provided with a support seat lug, and the other end of the electric push rod is mounted on the support seat lug.

[0017] Preferably, a slide rail slide block device for guiding is horizontally arranged between the support seat and the cylinder mounting seat, the slide rail slide block device comprises a slide block mounted on the lower part of the cylinder mounting seat and a slide rail mounted on the upper part of the support seat.

[0018] Preferably, the driving shaft end of the pneumatic motor is connected with a driving pinion, four driven gear wheels are arranged at the four corners of the gear box, meshing transmission pinions for realizing the rotation of the four driven gear wheels are arranged between the driving pinion and the four driven gear wheels, the rotation angle of each driven gear wheel is 180 degrees, and the rotation directions of adjacent two driven gear wheels are opposite, load shafts are mounted at the centers of the four driven gear wheels, square clamping grooves are formed in the load shafts, connecting discs are clamped outside the square clamping grooves, and the connecting discs are connected with the lower end of the support seat.

[0019] Compared with the prior art, the utility model has the advantages that:

[0020] 1. The power supply and network supply of the vibrating system are supplied from top to bottom, four hoisting steel wires are used for hoisting between the lifting device and the vibrating device, the power line, the network line, the control line and the air pipe all adopt spring structures, the spring type power line, the spring type control line, the spring type air pipe line and the spring type network line are wound on the four hoisting steel wires between the lifting device and the vibrating device, the wiring of the whole vibrating system is more simple, the vibrating system does not exist the situation of wire clamping in the vibrating process, the vibrating is more smooth, and manual winding is not needed.

[0021] 2. The utility model discloses a video and electric control system, and a remote controller can be configured for the electric control system, an operator can control the lifting and falling of the vibrating system, adjust the center distance between the vibrating rod and the pier column, rotate the vibrating part and fast insert and slow pull the vibrating rod by holding the remote controller at a remote end.

[0022] 3. The utility model discloses a speed reducer motor drives the reel of only arranging single -layer steel wire rope, drives the height adjustment of lower vibration device, has guaranteed that lower vibration device is always in horizontal state, can vibrate to different layer position in vertical direction, and the vibration effect is good;

[0023] 4. It is with magnetic couple type rodless cylinder, and the vibration rod is inserted and pulled, and the vibration rod is fast inserted and slowly pulled, and the distance between the vibration rod and the pier column center is adjusted through the electric push rod between the cylinder mounting seat and the support seat, and the vibration of the pier column in the horizontal direction can be realized.

[0024] 5. It is provided with gear box, realizes the rotary motion of vibration assembly, and only adopts one power pneumatic motor, can drive four vibration parts simultaneously, and the rotary directions of adjacent two vibration parts are opposite.

[0025] 6. It is provided with four vibration rods, and four vibration rods work simultaneously, and each vibration rotary part rotates 180 degrees, and the full range vibration can be realized, and the vibration time is saved.

[0026] 7. The utility model discloses a string drum group, and the string drum group is used for guiding concrete, so that the concrete does not appear the segregation phenomenon, and the lifting and lowering speed of the vibration rod can be controlled individually, meets the fast insertion and slow lifting requirement mentioned in GB50666-2011 " concrete structure engineering construction specification ", and meets the requirement of concrete pouring and vibration.

[0027] 8. In the application, the number of string drums can be changed according to the requirement, the vibration range is up to 20m, the overall height is short when the string drum is retracted, convenient transportation and displacement can be realized, and different height requirements can be met.

[0028] 9. The application realizes that the pier column center and the circumferential direction can be vibrated, the distance between the vibration rod center and the pier column center can be adjusted through the vibration part of the vibration system, and the vibration can be realized in the arbitrary angle position of the circumferential direction under the driving of the gear box.

[0029] 10. The application can realize automatic vibration, and the lifting and lowering speed of the vibration rod, the vibration rod insertion depth, the vibration part rotation angle, the vibration part rotation direction and other parameters are input to the electric control system, so that the automatic control of the vibration system, the vibration process flow line operation can be realized, and the randomness when manpower vibration is avoided.

[0030] 11. The application solves the problem of manpower handheld vibration rod vibration, so that the cement pier column pouring is more comfortable and safe, and the construction efficiency and vibration effect are greatly improved. DRAWINGS

[0031] Figure 1 It is the wiring structure schematic diagram of the vibration system in the prior art.

[0032] Figure 2 It is the whole three-dimensional structure schematic view of one view angle of the utility model.

[0033] Figure 3 It is the front view of the utility model.

[0034] Figure 4 It is the whole three-dimensional structure schematic view of another view angle of the utility model.

[0035] Figure 5 It is the whole structure schematic view of the lifting device in the utility model.

[0036] Figure 6 It is the plan view of the lifting device in the utility model.

[0037] Figure 7 It is the structure schematic view of the string drum group in the utility model.

[0038] Figure 8 It is the whole structure schematic view of the vibrating assembly in the utility model.

[0039] Figure 9 It is the exploded structure schematic view of the vibrating assembly in the utility model.

[0040] Figure 10 It is the whole structure schematic view of the gear transmission device in the utility model.

[0041] Figure 11 It is the exploded structure schematic view of the gear transmission device in the utility model.

[0042] Figure 12 It is the structure schematic view of the hopper in the utility model.

[0043] Marked as in the figure:

[0044] 1 lifting device;

[0045] 1.1 speed reducer motor, 1.2 winding drum, 1.3 press wheel, 1.4 screw rod rope device, 1.5 hoisting steel wire rope, 1.6 pulley, 1.7 box, 1.8 leveling electric cylinder;

[0046] 2 string drum group;

[0047] 2.1 string drum, 2.2 string drum steel wire rope;

[0048] 2.3 cable rack, small round ring 2.4, fixed rod 2.5;

[0049] 3 vibrating assembly;

[0050] 3.1 vibrating rod, 3.2 protective cover one, 3.3 magnetic coupling type rodless cylinder, 3.4 cylinder mounting seat, 3.5 protective cover two, 3.6 sliding block, 3.7 sliding rail, 3.8 support seat, 3.9 electric push rod; 3.3.1 cylinder sliding block, ear seat one 3.4.1, ear seat two 3.8.1;

[0051] 4. gear transmission device;

[0052] 4.1 gear box cover, 4.2 pneumatic motor, 4.3 drive shaft, 4.4 large gear, 4.5 small gear, 4.6 gear box, 4.7 load shaft, 4.8 connecting disc, 4.9 bolt, 4.10 lifting lug bolt, square clamping groove 4.7.1;

[0053] 5. hopper;

[0054] 6. video and electric control system;

[0055] 6.1 spring type power line, 6.2 spring type control line, 6.3 spring type air pipe line, 6.4 spring type network cable, 6.5 control box, 6.6 camera, 6.7 steel protective cover, 6.8 tempered glass. DETAILED DESCRIPTION

[0056] The technical solutions in the embodiments of the present application will be described clearly and completely below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the present application.

[0057] Reference Figures 2 to 12 The embodiments of the present application are further described below.

[0058] As Figure 2 , Figure 3 or Figure 4 shown, the vibrating system of the present application is composed of a lifting device 1, a string drum group 2, a vibrating assembly 3, a gear transmission device 4, a hopper 5, a video and electric control system 6, etc. The lifting device 1 is used to provide lifting power, the string drum group 2 is installed at the lower part of the lifting device, the lower part of the lifting device is hoisted with a vibrating device, and the vibrating device includes the vibrating assembly 3 and the gear transmission device 4.

[0059] The video and electric control system 6 comprises a camera 6.6 arranged on the lower surface of the vibrating device, a control box 6.5 arranged on the upper surface of the vibrating device for controlling the vibrating device, a spring type power line 6.1 of the vibrating device, a spring type control line 6.2 of the vibrating device, a spring type air pipe line 6.3 of the vibrating device, and a spring type network line 6.4 of the camera; during operation, the camera 6.6 can take real-time photos of the vibrating condition of the vibrating device on the concrete pier column; the lifting device 1 and the vibrating device are hoisted by four hoisting steel wires 1.5, and the power supply and network supply of the whole vibrating system are supplied from top to bottom; the spring type power line 6.1, the spring type control line 6.2, the spring type air pipe line 6.3, and the spring type network line 6.4 are wound on the four hoisting steel wires 1.5 between the lifting device 1 and the vibrating device.

[0060] The camera 6.6 is provided with a steel cover 6.7, and a tempered glass 6.8 is arranged on the steel cover 6.7 corresponding to the lens position of the camera 6.6, so that the camera 6.6 can take real-time photos of the vibrating condition of the vibrating device on the concrete pier column through the tempered glass 6.8.

[0061] As shown in Figure 5 and Figure 6 , the lifting device 1 is composed of a speed reduction motor 1.1, a winding drum 1.2, a pressure wheel 1.3, a screw rope arranging device 1.4, a pulley 1.6, a box body 1.7, hoisting steel wires 1.5, and leveling electric cylinders 1.8. The speed reduction motor 1.1 provides power, and the power motor can be reversed to drive two identical winding drums 1.2 to rotate, two hoisting steel wires 1.5 are wound on each winding drum 1.2, and a total of four hoisting steel wires can be driven. The winding drum 1.2 drives the hoisting steel wire, and the characteristic is that the hoisting steel wire 1.5 is arranged in a single layer on the winding drum 1.2. Under the joint action of the screw rope arranging device 1.4 and the pressure wheel 1.3, the hoisting steel wire 1.5 travels along the winding drum rope groove formed on the winding drum 1.2. The hoisting steel wire 1.5 is arranged in a single layer, which can ensure that the winding and unwinding speeds of the four hoisting steel wires 1.5 are completely the same, and there is no fast or slow, so as to ensure that the vibrating parts connected with the four hoisting steel wires 1.5 below are always in a horizontal state. The lower end of the hoisting steel wire 1.5 is provided with four leveling electric cylinders 1.8, which can fine-tune the horizontal state of the vibrating parts below. The four hoisting steel wires 1.5 are guided by the pulley 1.6, pass through the holes arranged on the box body 1.7, and are connected with the connecting platform below, i.e. the gear transmission device 4. The middle of the box body 1.7 is provided with a concrete channel, concrete is poured into the channel and guided by the string drum group 2, and then poured to the predetermined position in a downward inclined manner, so as to achieve the effect of vibrating and pouring at the same time, or pouring first and then vibrating.

[0062] As shown in Figure 7As shown, the string drum group 2 is composed of several string drums 2.1, the number of which can be adjusted according to the height requirement. The string drums 2.1 are used to guide the concrete and prevent segregation. The string drums 2.1 are conical in shape, which facilitates overlapping when retracted and saves space. The upper end of the string drum 2.1 is provided with a flange, and a hole is formed in the flange for connecting with the adjacent string drum. A string drum wire rope 2.2 for adjusting the distance between the adjacent two string drums is arranged in the connecting hole between the adjacent two string drums. The length of the extended string drum group 2 is limited by the length of the connecting string drum wire rope 2.2, which can prevent the adjacent string drums 2.1 from completely separating.

[0063] The uppermost string drum 2.1 is connected with the box body 1.7 of the lifting device 1, and the lowermost string drum 2.1 is placed on and connected with the connecting platform, i.e. the gear transmission device 4. The number of string drums 2.1 in the string drum group 2 can be changed according to the requirement. The vibrating range is up to 20 m. The overall height of the string drum group 2 is relatively short when retracted, which facilitates transportation and displacement and can meet different height requirements.

[0064] As shown in Figure 8 and Figure 9 The vibrating device is mainly composed of a vibrating assembly 3 and a gear transmission device 4, which includes a vibrating rod 3.1, a magnetic couple type rodless air cylinder 3.3, an air cylinder mounting seat 3.4, a sliding rail 3.7, a sliding block 3.6, an electric push rod 3.9, a support seat 3.8, etc. The vibrating rod 3.1 is hung on the air cylinder sliding block 3.3.1 of the magnetic couple type rodless air cylinder 3.3. The magnetic couple type rodless air cylinder 3.3 can drive the vibrating rod 3.1 to move up and down under the action of high-pressure air, so as to realize fast insertion and slow extraction of the vibrating rod 3.1. One end of the electric push rod 3.9 is connected to the ear seat one 3.4.1 on the air cylinder mounting seat 3.4, and the other end is connected to the ear seat two 3.8.1 on the support seat 3.8. The sliding block 3.6 is fixed on the air cylinder mounting seat 3.4 by bolts, and the sliding rail 3.7 is fixed on the support seat 3.8. Under the push-pull action of the electric push rod 3.9, the center distance between the vibrating rod 3.1 and the support seat 3.8 can be lengthened and shortened, so as to realize vibrating operation on piers with various diameters. The vibrating part of the vibrating device can adjust the distance between the center of the vibrating rod and the center of the pier. Under the driving of the gear transmission device 4, the vibrating can be realized at any angle position in the circumferential direction. Four vibrating rods 3.1 are arranged, and the four vibrating rods 3.1 work simultaneously. Each rotating part can rotate by 180 degrees, so as to realize full-range vibrating and save vibrating time. The magnetic couple type rodless air cylinder 3.3 is further provided with a protective cover one 3.2 and a protective cover two 3.5.

[0065] As shown in Figure 10 and Figure 11As shown, the gear transmission 4 is composed of a gear box cover 4.1, a pneumatic motor 4.2, a drive shaft 4.3, a pinion 4.5, a gear wheel 4.4, a gear box 4.6, a load shaft 4.7, a connecting disc 4.8, lug bolts 4.10, etc. The pneumatic motor 4.2 drives one of the pinions to rotate through the drive shaft 4.3, and through the meshing between the gears, it can simultaneously drive four gear wheels 4.4 to rotate. The gear wheels 4.4 drive the load shaft 4.7 to rotate. The load shaft 4.7 is provided with a square clamping groove 4.7.1. Through the square clamping groove 4.7.1, the load shaft 4.7 drives the connecting disc 4.8 to rotate. The connecting disc 4.8 is connected with the support seat 3.8 in the vibrating device through the bolt 4.9, so as to realize that one pneumatic motor 4.2 simultaneously drives four vibrating assemblies 3 to rotate. Its feature is that the rotation directions of two adjacent vibrating assemblies in the circumferential direction are opposite. The four lug bolts 4.10 are connected with the leveling electric cylinders 1.8 of the lifting device 1 respectively, or can be directly connected with the four hoisting steel wire ropes 1.5 of the lifting device.

[0066] The application adopts a speed reduction motor 1.1 to drive a reel 1.2 which can only arrange single-layer steel wire ropes, to drive the lower vibrating device to adjust the height, so as to ensure that the lower vibrating component is always in a horizontal state and can vibrate different layers; the vibrating component can adjust the distance between the vibrating rod and the center of the pier column through extension and contraction, so that the pier column can be vibrated in the whole range.

[0067] The structure of the hopper 5 is as shown in Figure 10 When pouring concrete, the hopper 5 plays a connecting role to prevent concrete from overflowing and polluting the vibrating equipment.

[0068] A remote electric control box can also be arranged. The remote electric control box is installed at the top of the bridge pier column, and electric cables are arranged to connect each power equipment of the vibrating system with the remote electric control box. The remote electric control box controls all actuators of the vibrating system, including power motors, electric cylinders, pneumatic motors, vibrating motors, etc.

[0069] A remote controller can also be arranged for the control box 6.5, so as to realize remote control operation of the vibrating system. The operator holds the remote controller to remotely control the lifting and lowering of the vibrating system, adjust the distance between the vibrating rod and the center of the pier column, control the rotation of the vibrating component, and fast insert and slow pull the vibrating rod. The operator can realize vibrating construction by observing the images transmitted by the camera 6.6 in the control room and operating the remote controller, which significantly improves the working environment.

[0070] The application meets the requirements of GB50666-2011 "Concrete Structure Engineering Construction Specification" for concrete pouring and vibrating. A string drum group is arranged to guide the concrete, so that the concrete does not appear to be isolated, and the up and down speed of the vibrating rod can be controlled separately, which meets the fast insertion and slow lifting requirements mentioned in the specification.

[0071] The application can realize automatic vibration, and input the parameters such as the lifting and lowering speed of the vibration rod, the insertion depth of the vibration rod, the rotation angle of the vibration part, the rotation direction of the vibration part and the like into the electric control system, so as to realize automatic control of the vibration system and streamline operation in the vibration process, and avoid randomness in manual vibration.

[0072] The application of the application solves the problems in manual vibration by hand-held vibration rod, and makes the working environment of employees more comfortable and safe during pouring of the cement pier column, and the construction efficiency and vibration effect are greatly improved.

[0073] The above is only a preferred embodiment of the present application, and is not used to limit the present application. It should be pointed out that any modification, equivalent replacement and improvement made within the spirit and principle of the present application should be included in the protection scope of the present application.

Claims

1. A vibrating system for concrete pier pouring, comprising a lifting device for providing lifting power, a string drum group installed at the lower part of the lifting device, and a vibrating device hoisted at the lower part of the lifting device; the top of the lifting device is connected with a conical hopper, a concrete channel is formed in the interior of the lifting device, and the lower part of the hopper, the lifting device and the upper part of the string drum group are communicated and form a central concrete pouring channel; characterized in that: It also includes a video and electric control system, which includes a camera arranged on the lower surface of the vibrating device, a control box arranged on the upper surface of the vibrating device for controlling the vibrating device, a spring type power line of the vibrating device, a spring type control line of the vibrating device, a spring type air pipe line of the vibrating device, and a spring type network line of the camera; during operation, the camera can real-time shoot the vibrating condition of the vibrating device on the concrete pier column; the lifting device and the vibrating device are hoisted by four hoisting steel wires, and the power supply and network supply of the whole vibrating system are supplied from top to bottom; the spring type power line, the spring type control line, the spring type air pipe line and the spring type network line are wound on the four hoisting steel wires between the lifting device and the vibrating device.

2. A vibrating system for concrete pier casting according to claim 1, characterized in that: The camera is provided with a steel cover; a tempered glass is arranged on the steel cover corresponding to the lens position of the camera, so that the camera can real-time shoot the vibrating condition of the vibrating device on the concrete pier column through the tempered glass.

3. A vibrating system for concrete pier casting according to claim 2, wherein: The vibrating device comprises a gear transmission device and a plurality of vibrating assemblies driven by the gear transmission device; the gear transmission device is installed in a gear box; a pouring hole is formed in the gear box and communicates with a central concrete pouring channel; the gear transmission device comprises an air motor, a driving gear installed on a driving shaft of the air motor, and a plurality of driven gears in meshing transmission with the driving gear. The vibrating assembly comprises a magnetic couple type rodless air cylinder, a cylinder mounting seat, a vibrating rod, an electric push rod, and a support seat; the cylinder mounting seat is vertically arranged; the magnetic couple type rodless air cylinder is vertically fixed to one side of the cylinder mounting seat; the vibrating rod is suspendedly installed on the outside of the magnetic couple type rodless air cylinder through a horizontally arranged sliding block; the electric push rod is horizontally arranged, one end of which is connected to the lower part of the cylinder mounting seat, and the other end of which is connected to the support seat; the support seat is vertically arranged; the lower part of the support seat is connected with the upper part of the driven gear and transmits the power of the driven gear to the support seat.

4. A vibrating system for use in the pouring of concrete piers according to claim 3, characterized in that: The lifting device comprises a box body, a speed reduction motor, two winding drums, a screw rod rope arranging device, and a pulley block; the speed reduction motor is installed in the box body; the winding drums are arranged at two ends of the speed reduction motor and are driven to rotate by the speed reduction motor; two hoisting steel wires are wound on each winding drum; one end of each hoisting steel wire is fixed to the winding drum, and the other end of each hoisting steel wire is sequentially arranged and wound through the screw rod rope arranging device and guided through the pulley block and then connected with the lower gear box; a winding drum rope groove is formed in the winding drum, and the hoisting steel wires run along the winding drum rope groove and are arranged in a single layer; a pressing wheel for assisting the arrangement of the hoisting steel wires is installed on the upper part of the winding drum.

5. A vibrating system for use in the pouring of concrete piers according to claim 4, characterized in that: A leveling cylinder for leveling the vibrating device is installed on the lower part of each hoisting steel wire; the upper part of the leveling cylinder is connected with the lower part of the hoisting steel wire, and the lower part of the leveling cylinder is connected with the vibrating device.

6. A vibrating system for use in the pouring of concrete piers according to claim 5, characterized in that: The string drum group is sequentially connected by a plurality of tapered string drums.

7. A vibrating system for use in the pouring of concrete piers according to claim 6, characterized in that: Each of the string drum is provided with a flange, the flange is provided with a connecting hole for connecting with adjacent string drum, a connecting steel wire rope is arranged in the connecting hole between adjacent two string drums for adjusting the distance between adjacent two string drums.

8. A vibrating system for use in the pouring of concrete piers according to claim 7, characterized in that: The electric push rod is horizontally arranged between the cylinder mounting seat and the support seat, the lower part of the cylinder mounting seat is provided with a cylinder mounting seat lug, and one end of the electric push rod is mounted on the cylinder mounting seat lug; the upper end of the support seat is provided with a support seat lug, and the other end of the electric push rod is mounted on the support seat lug.

9. A vibrating system for use in the pouring of concrete piers according to claim 8, characterized in that: A slide rail slide block device for guiding is horizontally arranged between the support seat and the cylinder mounting seat, and the slide rail slide block device comprises a slide block mounted on the lower part of the cylinder mounting seat and a slide rail mounted on the upper part of the support seat.

10. A vibrating system for use in the pouring of concrete piers according to claim 9, characterized in that: The driving shaft end of the pneumatic motor is connected with a driving pinion, four driven gear wheels are arranged at the four corners of the gear box, a meshing transmission pinion for realizing the rotation of the four driven gear wheels is arranged between the driving pinion and the four driven gear wheels; the rotation angle of each driven gear wheel is 180 degrees, and the rotation directions of adjacent two driven gear wheels are opposite; a load shaft is mounted at the center of each of the four driven gear wheels, a square clamping groove is formed in the load shaft, a connecting disc is clamped outside the square clamping groove, and the connecting disc is connected with the lower end of the support seat.