Ultrathin hinge based on integral forming process

The ultra-thin hinge, designed with a one-piece molding process, simplifies the production process, reduces costs, and facilitates mass production. Furthermore, the adjustable function enables optimal alignment between the door and the cabinet, solving the problems of complex and costly production of existing hinges.

CN224048934UActive Publication Date: 2026-03-27JIJIN (SHENZHEN) TECH CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-04-01
Publication Date
2026-03-27

AI Technical Summary

Technical Problem

Existing hinge manufacturing processes are complex and costly, making them unsuitable for mass production.

Method used

The base is designed using an integrated molding process. The ultra-thin hinge arm is hinged to the movable plate. The movable plate is held by the integrated base and can slide relative to the base to adjust the relative position of the door and the cabinet. The base, movable plate, and ultra-thin hinge arm are set separately. The manufacturer can mass-produce the base and produce the corresponding number of ultra-thin hinge arms and movable plates after receiving an order.

Benefits of technology

It simplifies the production process, reduces processing costs, facilitates mass production, and compensates for installation errors through adjustment functions, ensuring optimal alignment of the door and cabinet and extending their service life.

✦ Generated by Eureka AI based on patent content.

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Abstract

The ultra-thin hinge based on the integrated forming technology comprises a hinge cup, a base, a movable plate and an ultra-thin hinge arm, the hinge cup is used for being embedded into a plate body or a door body, the base is used for being fixedly connected with a cabinet body, the movable plate is connected to the base in a sliding mode, one end of the ultra-thin hinge arm is hinged to the hinge cup, and the other end of the ultra-thin hinge arm is hinged to the movable plate. The base is designed by adopting an integral forming process, the base comprises at least one pair of convex parts, an embedded groove is formed between the convex parts, the movable plate is arranged in the embedded groove in a clamping manner, a pin shaft is arranged on the ultrathin hinge arm in a penetrating manner, and the pin shaft penetrates through the movable plate and the base, so that the ultrathin hinge arm, the movable plate and the base can rotate relative to the pin shaft. According to the ultra-thin hinge, the relative position of the door body and the hinge can be adjusted, then the relative position of the door body and a cabinet body is adjusted, installation errors are compensated, the door body and the cabinet body reach the optimal alignment state, the base is simple in production procedure, the machining cost is low, and large-batch production is facilitated; due to the fact that the base, the movable plates and the ultra-thin hinge arms are arranged in a split mode, manufacturers can produce the base in a large scale through the integral forming technology, after orders of the specified number are received, the ultra-thin hinge arms and the movable plates of the corresponding number or shapes are produced according to using scenes, and finally the ultra-thin hinge arms and the movable plates are assembled and delivered, and working hours are greatly shortened.
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Description

TECHNICAL FIELD

[0001] The present application relates to the hinge technical field, especially relates to a kind of ultra-thin hinge based on integrated forming process. BACKGROUND

[0002] Hinge, it is used to connect two solids and allow the relative rotation between two, the two ends of hinge are installed in door body and cabinet, hinge arm can be rotated relative to door body and cabinet, realize the opening and closing of door body.

[0003] Hinge generally includes hinge cup, hinge arm and chassis, to expand the scope of application of hinge, adjusting mechanism is generally arranged between hinge arm and chassis, adjusting mechanism can make hinge arm and chassis relative displacement in three directions of three-dimensional space, however, the production process of such hinge is complex, and processing cost is high, which is not conducive to mass production.

[0004] It should be noted that the above content is not necessarily prior art, and is not used to limit the patent protection scope of the present application. UTILITY MODEL CONTENT

[0005] The embodiment of the present application provides an ultra-thin hinge based on integrated forming process to solve or alleviate one or more technical problems proposed above.

[0006] As one aspect of the embodiment of the present application, the embodiment of the present application provides an ultra-thin hinge based on integrated forming process, comprising:

[0007] Hinge cup, for embedding plate body or door body;

[0008] Base, for fixedly connecting cabinet;

[0009] Movable plate, the movable plate is slidingly connected to the base;

[0010] Ultra-thin hinge arm, one end of the ultra-thin hinge arm is hingedly connected with the hinge cup, and the other end is hingedly connected with the movable plate;

[0011] Wherein, the base is designed by integrated forming process;

[0012] The base includes a pair of protruding parts, and an embedded groove is formed between a pair of the protruding parts, and the movable plate is clamped in the embedded groove;

[0013] Pin shaft is arranged on the ultra-thin hinge arm, the pin shaft penetrates the movable plate and the base, so that the ultra-thin hinge arm, the movable plate and the base can rotate relative to the pin shaft.

[0014] Optionally, the protruding part includes a pair of parallel surfaces, the surface abutting against one side of cabinet is defined as second surface, and the other surface is first surface;

[0015] The protruding part further comprises a side wall for clamping the movable plate, one end of the side wall being connected to the first surface and the other end being connected to the second surface.

[0016] Optionally, the direction in which the movable plate slides relative to the base is defined as a first direction, and the opposite direction of the two protruding parts is defined as a second direction.

[0017] The side wall is provided with a sliding groove extending in the first direction, and the pin shaft is slidingly connected to the sliding groove.

[0018] Preferably, the sliding groove is configured as a waist-shaped slot.

[0019] Optionally, further comprising an adjusting screw, the adjusting screw being sequentially provided in the ultra-thin hinge arm and the movable plate, and being threadedly connected with the movable plate, axial rotation of the adjusting screw being capable of adjusting the angle of the ultra-thin hinge arm relative to the movable plate.

[0020] Optionally, further comprising a first adjusting member, the first adjusting member being provided in the movable plate and the base, and being riveted with the base, for adjusting the relative position of the movable plate and the base in the first direction.

[0021] Optionally, the first surface and the second surface of the protruding part are each provided with a clearance hole for penetrating a screw, and at least two clearance holes of the second surface are configured as waist-shaped holes.

[0022] Optionally, further comprising a chassis, the chassis being slidingly connected to the base.

[0023] Optionally, further comprising a second adjusting member, the second adjusting member being provided in the second surface of the base and the chassis, and being riveted with the chassis, for adjusting the relative position of the chassis and the base in the second direction.

[0024] Optionally, the ultra-thin hinge arm comprises a first branch arm and a second branch arm connected to each other, one end of the first branch arm away from the second branch arm being hingedly connected with the hinge cup, and one end of the second branch arm away from the first branch arm being hingedly connected with the movable plate.

[0025] The second branch arm comprises an integrally formed arm head and an arm body, and the arm body is hingedly connected with the movable plate.

[0026] The arm body and the movable plate are clamped by the two protruding parts in the second direction, and the dimension of the arm body in the second direction is smaller than the dimension of the arm head in the second direction.

[0027] Optionally, further comprising a damping assembly, the damping assembly being provided in the hinge cup, for providing a damping force when the ultra-thin hinge arm rotates relative to the hinge cup.

[0028] The embodiments of this application employing the above-described technical solution may have the following advantages:

[0029] This utility model provides an ultra-thin hinge based on a one-piece molding process, comprising a hinge cup, a base, a movable plate, and an ultra-thin hinge arm. The hinge cup is used to embed into a panel or door body, the base is used to fix and connect to a cabinet body, the movable plate is slidably connected to the base, one end of the ultra-thin hinge arm is hinged to the hinge cup, and the other end is hinged to the movable plate. The base adopts a one-piece molding process design, and the base includes a pair of protrusions forming an embedded groove between the two protrusions. The movable plate is clamped and disposed in the embedded groove. A pin is passed through the ultra-thin hinge arm, and the pin passes through the movable plate and the base, so that the ultra-thin hinge arm, the movable plate, and the base can rotate relative to the pin. As can be seen, the ultra-thin hinge based on the one-piece molding process of this application has an ultra-thin hinge arm that is hinged to a movable plate. The movable plate is held by the one-piece molded base and can slide relative to the base to adjust the relative position of the door and the hinge, thereby adjusting the relative position of the door and the cabinet, compensating for installation errors, and making the door and the cabinet reach the optimal alignment. The production process of the base of the ultra-thin hinge based on the one-piece molding process of this application is simple, the processing cost is low, and it is easy to mass-produce. Moreover, since the base, movable plate, and ultra-thin hinge arm are set separately, the manufacturer can mass-produce the base through the one-piece molding process. After receiving a specified number of orders, the manufacturer can then produce the corresponding number or shape of ultra-thin hinge arms and movable plates according to the usage scenario, and finally assemble and ship them, which greatly shortens the working time. Attached Figure Description

[0030] In the accompanying drawings, unless otherwise specified, the same reference numerals throughout the various drawings denote the same or similar parts or elements. These drawings are not necessarily drawn to scale. It should be understood that these drawings depict only some embodiments disclosed in this application and should not be construed as limiting the scope of this application.

[0031] Figure 1 This is a three-dimensional structural diagram of the ultra-thin hinge based on a one-piece molding process provided in Embodiment 1 of this application;

[0032] Figure 2 This is a three-dimensional exploded structural diagram of the ultrathin hinge based on the one-piece molding process provided in Embodiment 1 of this application;

[0033] Figure 3 This is a partial structural diagram of the ultrathin hinge arm provided in Embodiment 1 of this application;

[0034] Figure 4 It is along Figure 1 A plan view along the Z-axis;

[0035] Figure 5 This application is different from Figure 1 The diagram shows a three-dimensional structure of another type of ultra-thin hinge.

[0036] Figure 6 is a perspective view of the one-piece process-based ultra-thin hinge provided in Embodiment Three of the present application;

[0037] Figure 7 is another perspective view of the one-piece process-based ultra-thin hinge provided in Embodiment Three of the present application. Figure 6

[0038] BRIEF DESCRIPTION OF DRAWINGS

[0039] 1 - hinge cup; 2 - base; 21 - protruding part; 211 - first surface; 212 - second surface; 213 - side wall; 214 - sliding groove; 22 - embedded groove; 3 - ultra-thin hinge arm; 31 - first branch; 32 - second branch; 321 - arm head; 322 - arm body; 323 - first shaft hole; 324 - first through hole; 325 - first limiting hole; 33 - third branch; 4 - movable plate; 41 - positioning side plate; 42 - pin shaft; 43 - second shaft hole; 44 - second through hole; 45 - third shaft hole; 46 - second limiting hole; 5 - first adjusting member; 6 - adjusting screw; 7 - second adjusting member; 8 - bottom plate; 81 - first sliding block; 82 - second sliding block; 83 - fourth shaft hole. DETAILED DESCRIPTION

[0040] In order to make the purpose, technical solutions and advantages of the present application clearer, the present application will be further described in detail below with reference to the drawings and embodiments. It should be noted that the embodiments in the present application and the features in the embodiments can be combined with each other without conflict. The present application will be described in detail below with reference to the drawings and embodiments.

[0041] It should be noted that the terms "first", "second", etc. in the specification and claims of the present application and the above-mentioned drawings are used to distinguish similar objects, and do not necessarily describe a specific order or sequence. It should be understood that the terms used in this way can be interchanged under appropriate circumstances, so that the embodiments of the present application described herein can be implemented in an order other than those illustrated or described herein. In addition, the terms "include" and "have" and any variations thereof are intended to cover non-exclusive inclusion, for example, a process, method, system, product or device including a series of steps or units does not necessarily limit to those steps or units clearly listed, but can include other steps or units not clearly listed or inherent to these processes, methods, products or devices.

[0042] ​In this application, reference to a numerical interval (i.e., a numerical range) is intended to mean that the distribution of values within the numerical interval is considered continuous unless otherwise specified, and includes both numerical endpoints (i.e., the minimum and maximum values) of the numerical interval, as well as every numerical value between the two numerical endpoints. When a numerical interval refers only to integers within the numerical interval, unless otherwise specified, the two endpoints and every integer between the two endpoints are included, which is equivalent to listing each integer directly. When multiple numerical ranges are provided to describe a characteristic or property, the numerical ranges can be combined. In other words, unless otherwise indicated, numerical ranges disclosed herein are to be understood to include any and all sub-ranges of the same. A "numerical interval" can be any quantitative value, such as a number, a percentage, a ratio, etc. A "numerical interval" is intended to broadly include quantitative intervals such as percentage intervals, ratio intervals, value intervals, etc.

[0043] Example embodiments consistent with the present application will be described in more detail with reference to the drawings, which are provided for illustration purposes only and are not intended to be limiting. It should be understood that these example embodiments can be implemented in various forms and should not be construed as being limited to the embodiments set forth herein.

[0044] Example One

[0045] Reference is also made to Figure 1 and Figure 2The embodiment of the application provides a kind of based on integrated forming process's ultra-thin hinge, including hinge cup 1, pedestal 2, movable plate 4 and ultra-thin hinge arm 3, wherein, hinge cup 1 is used to embed plate body or door body, pedestal 2 is used to fixedly connected cabinet, movable plate 4 is slidably connected to pedestal 2, ultra-thin hinge arm 3 one end is hingedly connected with hinge cup 1, the other end is hingedly connected with movable plate 4, pedestal 2 uses integrated forming process design, pedestal 2 includes at least a pair of protruding parts 21, a pair of protruding parts 21 form inner embedded groove 22, movable plate 4 is placed in inner embedded groove 22, is clamped by two protruding parts 21, pin shaft 42 is provided on ultra-thin hinge arm 3, pin shaft 42 penetrates movable plate 4 and pedestal 2, so that ultra-thin hinge arm 3, movable plate 4 and pedestal 2 can be rotated relative to pin shaft 42.It can be seen that, using the ultra-thin hinge based on integrated forming process of the application, ultra-thin hinge arm 3 is hingedly connected with movable plate 4, movable plate 4 is clamped by integrated pedestal 2, and can slide relative to pedestal 2 to adjust the relative position of door body and hinge, and then adjust the relative position of door body and cabinet, compensate installation error, so that door body and cabinet reach the best alignment state, the base of the ultra-thin hinge based on integrated forming process of the application has simple production procedure, low processing cost and is convenient for mass production;And because pedestal 2 is separately arranged with movable plate 4 and ultra-thin hinge arm 3, manufacturers can mass-produce pedestal 2 by integrated forming process, produce corresponding number or shape of ultra-thin hinge arm 3 and movable plate 4 according to actual use scene after receiving specified number of hinge procurement orders, and finally assemble and ship, which greatly shortens working hours.

[0046] Optionally, in the embodiment, the pedestal is made of die casting forming process, and the die casting material is metal material, specifically aluminum alloy or zinc alloy;In addition to die casting process, in some alternative embodiments, stainless steel additive process can also be used for production of the pedestal, and such transformation mode is within the protection scope of the application, and will not be repeated here.

[0047] Specifically, the direction of the sliding of the movable plate 4 relative to the pedestal 2 is defined as the first direction, the opposite direction of the pair of protruding parts 21 is defined as the second direction, Figure 1 The first direction is the direction indicated by the X arrow, the second direction is the direction indicated by the Y arrow, the direction indicated by the Z arrow is defined as the third direction, the first direction, the second direction and the third direction are perpendicular to each other. Figure 2 And Figure 3As shown, the protruding part 21 in the embodiment is provided with a pair, and each protruding part 21 includes a pair of parallel surfaces, defining the surface abutting the side of the cabinet as the second surface 212, and the other surface as the first surface 211; the protruding part 21 further includes a side wall 213 for clamping the movable plate 4, one end of the side wall 213 being connected to the first surface 211, and the other end being connected to the second surface 212. The ultra-thin hinge arm 3 of the embodiment includes a first branch arm 31, a second branch arm 32, and a third branch arm 33, wherein the first branch arm 31 and the second branch arm 32 are hingedly connected, one end of the first branch arm 31 away from the second branch arm 32 being hingedly connected to the hinge cup 1, and one end of the second branch arm 32 away from the first branch arm 31 being hingedly connected to the movable plate 4; the third branch arm 33 is located below the first branch arm 31 and the second branch arm 32 in the Z-axis direction, i.e., the projection of the third branch arm 33 along the third direction at least partially overlaps the first branch arm 31 and the second branch arm 32; specifically, one end of the third branch arm 33 is hingedly connected to the second branch arm 32, and the other end is hingedly connected to the hinge cup 1, so as to enhance the connection stability of the hinge cup 1 and the second branch arm 32.

[0048] The second branch arm 32 includes an integrally formed arm head 321 and an arm body 322, the arm body 322 being hingedly connected to the movable plate 4, and the arm head 321 being hingedly connected to the first branch arm 31; the arm head 321 plays a role of limiting the hinge cup 1 when the door body is closed relative to the cabinet, i.e., when the hinge cup 1 is retracted relative to the base 2; the arm head 321 does not abut against the side wall 213 in the first direction, i.e., the arm head 321 is not clamped and limited by the embedded groove 22. As known by those skilled in the art, the size of the arm head 321 in the second direction is positively correlated with the connection stability of the hinge cup 1 and the ultra-thin hinge arm 3; currently, the size of the base 2 and the arm head 321 in the second direction is usually designed to be large on the market, so as to enhance the connection stability of the hinge cup 1 and the ultra-thin hinge arm 3. However, in the embodiment, the size of the arm head 321 in the second direction is irrelevant to the size of the base 2 in the second direction; the size of the base 2 in the second direction is only related to the arm body 322; the arm body 322 is hingedly connected to the movable plate 4, and the arm body 322 and the movable plate 4 are clamped in the second direction by the two protruding parts 21; under the condition that the arm head 321 and the arm body 322 do not easily break, the size of the arm body 322 in the second direction can be designed to be smaller than the size of the arm head 321 in the second direction, so that the size of the base 2 in the second direction can be very small, the space occupied by the base 2 in the cabinet is small, and the aesthetic appearance is improved.

[0049] Specifically, the ultra-thin hinge based on the one-piece forming process of the embodiment further includes an adjusting screw 6, which is sequentially provided in the arm body 322 of the second branch arm 32 and the movable plate 4 along the third direction, as shown in Figure 2As shown, the arm body 322 is provided with a first shaft hole 323, the movable plate 4 is provided with a second shaft hole 43, the adjusting screw 6 is sequentially provided with the first shaft hole 323 and the second shaft hole 43 along the third direction, and is threadedly connected with the first shaft hole 323 and riveted with the second shaft hole 43, when the adjusting screw 6 is axially rotated, the engagement position of the adjusting screw 6 and the screw thread of the arm body 322 is changed, the relative position of the second supporting arm 32 and the movable plate 4 in the third direction can be adjusted, that is, the angle of the ultra-thin hinge arm 3 relative to the movable plate 4 is adjusted; preferably, even if the ultra-thin hinge arm 3 and the movable plate 4 are adjusted to the maximum included angle, the arm body 322 and the adjusting screw 6 will not exceed the plane where the first surface 211 is located in the third direction, which ensures the appearance of the hinge in the embodiment. The connection mode of the hinge arm and the base commonly seen in the market today is that the two sides of the hinge arm are provided on the two ends of the base in the second direction, when the relative angle of the hinge arm and the base in the third direction is adjusted, most of the hinge arm will be suspended relative to the base, that is, as the included angle of the hinge arm and the base increases, the area of the projection of the hinge arm along the second direction coinciding with the base becomes smaller and smaller, the contact area decreases, the pressure increases, and the sinking of the door body relative to the cabinet body is aggravated. The ultra-thin hinge provided in the embodiment not only has a more beautiful appearance, but also avoids cantilevering between the hinge arm 3 and the base 2 due to the setting of the embedded groove of the base, ensures that the center of gravity of the hinge arm 3 is located in the embedded groove 22, avoids the increase of torque, and even if used for a long time, the connection between the hinge arm 3 and the cabinet body will not be loose, deviated and fallen off, greatly prolonging the service life.

[0050] Specifically, as shown in the drawings, Figure 2 The movable plate 4 is provided with a pair of positioning side plates 41, one side of the positioning side plate 41 extends along the first direction and is used for abutting against the arm body 322 of the second supporting arm 32, and the other side of the positioning side plate 41 extends along the third direction, the positioning side plate 41 is provided with a second limiting hole 46, and the corresponding position of the arm body 322 is provided with a first limiting hole 325, the first limiting hole 325 and the second limiting hole 46 are sequentially penetrated by the pin shaft 42, so that the second supporting arm 32 can rotate relative to the movable plate 4 and be angle-adjusted in the third direction; in order to ensure that the movable plate 4 and the base 2 will not be separated in the third direction, the sliding groove 214 extending along the first direction is formed on the side wall 213 in the embodiment, and the pin shaft 42 penetrates the sliding groove 214 in addition to the first limiting hole 325 and the second limiting hole 46, the sliding groove 214 extends along the first direction, and the pin shaft 42 is slidingly connected to the sliding groove 214, preferably, the sliding groove 214 is configured as a waist-shaped groove, the two ends of the waist-shaped sliding groove 214 in the first direction are configured as semicircles, and the size of the semicircle is matched with the size of the pin shaft 42; as shown in the drawings, Figure 1 In order to facilitate assembly, the sliding groove 214 is also formed on at least one side of the base 2 in the second direction in the embodiment, and the projection of the sliding groove 214 along the second direction coincides with the sliding groove 214 on the side wall 213; Figure 2As shown, the ultra-thin hinge of the embodiment further comprises a first adjusting member 5, the movable plate 4 is provided with a third shaft hole 45 at one end of the movable plate 4 away from the second branch arm 32 in the first direction, the first adjusting member 5 penetrates the third shaft hole 45 and is riveted with the second surface 212 of the base 2, and is used for adjusting the relative position of the movable plate 4 and the base 2 in the first direction, such as Figure 4 As shown, when the first adjusting member 5 is rotated in the axial direction, the movable plate 4 can move relative to the base 2 in the first direction, thereby driving the ultra-thin hinge arm 3 and the hinge cup 1 to also move in the first direction, so as to adjust the gap size between the door body and the cabinet body when the door body is installed, and achieve the best alignment effect.

[0051] In an optional embodiment, as shown, Figure 2 As shown, the ultra-thin hinge based on the one-piece forming process further comprises a chassis 8, the chassis 8 is provided with a pair of sliding blocks at both ends in the first direction, for the sake of distinction, the two pairs of sliding blocks are defined as a first sliding block 81 and a second sliding block 82, the first sliding block 81 and the second sliding block 82 are both configured as concave shapes in a cross section perpendicular to the second direction, used for clamping connection to the second surface 212 of the base 2 and capable of sliding relative to the second surface 212, the chassis 8 is provided with a fourth shaft hole 83, the movable plate 4 is provided with a second through hole 44, the second through hole 44 can expose a plurality of through holes on the second surface 212 in the third direction, the arm body 322 of the second branch arm 32 is provided with a first through hole 324 at a corresponding position, the second adjusting member 7 is arranged at the first through hole 324, the second adjusting member 7 penetrates the first through hole 324 and the second through hole 44 and the through holes at the corresponding positions on the second surface 212, and is finally riveted with the fourth shaft hole 83. Preferably, the second adjusting member 7 and the first adjusting member 5 are both configured as eccentric pins. It should be noted that the eccentric pin is a special bolt with an eccentric structure, the axis of the threaded shaft does not coincide with the geometric center of the nut, but has a certain offset relative to the geometric center of the nut. When the eccentric pin is rotated, the threaded shaft is limited to rotate in the threaded hole, and the nut rotates with the threaded shaft in an offset manner, thereby pushing the structure abutting against the nut to move, so as to realize the displacement and adjustment functions; as shown, Figure 4 As shown, when the second adjusting member 7 is rotated in the axial direction, the position of the chassis 8 relative to the second surface 212 in the second direction can be adjusted. In this way, the door body can be moved relative to the cabinet body in the second direction, thereby compensating for the error generated during installation, so that the door body and the cabinet body reach the best alignment state, and the smoothness and sealing performance of opening and closing are ensured.

[0052] As an optional implementation, the ultra-thin hinge of the embodiment further comprises a damping assembly arranged in the hinge cup 1, used for providing a damping force when the ultra-thin hinge arm 3 rotates relative to the hinge cup 1; Figure 5 The ultra-thin hinge shown is different from the ultra-thin hinge shown in Figure 1 The difference between the ultra-thin hinge shown and the ultra-thin hinge shown in Figure 5A pair of fixing parts are respectively arranged on both sides of the hinge cup 1 along the second direction, and the hinge cup 1 and the door body can be fixed by screwing, Figure 1 The super-thin hinge shown is generally applicable to wooden door bodies, Figure 5 The super-thin hinge shown is generally applicable to aluminum door bodies or door bodies made of other metal materials, and such a transformation also falls within the protection scope of the utility model.

[0053] The adjusting screw 6, the first adjusting part 5 and the second adjusting part 7 can be respectively used for adjusting the relative displacement of the super-thin hinge based on the one-piece forming process in three directions in a three-dimensional space, so that the super-thin hinge based on the one-piece forming process can avoid end face unevenness, obvious gaps and other problems after installation as much as possible, the appearance is improved, and the service life of the super-thin hinge based on the one-piece forming process is prolonged.

[0054] Embodiment two

[0055] This embodiment is a simplified implementation based on embodiment one, and the repeated parts will not be described here.

[0056] Compared with embodiment one, the chassis 8 is removed in this embodiment, and accordingly, the second adjusting part 7 is also not required; in order to ensure that the super-thin hinge of this embodiment still has the relative displacement in three directions in a three-dimensional space, that is, the base 2 still has the function of adjusting the position in the second direction, the first surface 211 and the second surface 212 of the convex part 21 are both provided with screw passing holes, and the screw passing hole on the second surface 212 of the base 2 is changed from a regular circle to a waist shape, based on the shape characteristics of the waist-shaped hole: the waist-shaped hole is composed of two semicircles with the same radius and a middle parallel straight line segment, forming a symmetrical long and narrow hole. In this embodiment, the extension direction of the parallel straight line is parallel to the second direction, please refer to Figure 4 , Figure 4As can be seen from the drawings, the first surface 211 of the base is provided with two pairs of circular accommodating holes. In this embodiment, the second surface 212 is also provided with two pairs of accommodating holes, and the accommodating holes of the second surface 212 are configured as waist-shaped holes. The circular accommodating holes correspond to the waist-shaped holes in the third direction. It can be understood that, in order to facilitate the screw to penetrate the first surface, the head of the screw is arranged to abut against the second surface. After being tightened, the head of the screw limits the base. The projection of the circular accommodating hole in the third direction is larger than the projection of the waist-shaped hole, that is, the circumferential dimension of the circular accommodating hole is larger than the circumferential dimension of the waist-shaped hole. At this time, when adjusting the position of the ultra-thin hinge in the second direction, the installer can make the screw partially penetrate the waist-shaped hole and engage with the threaded portion on the cabinet body. The head of the screw has a gap with the cabinet body to ensure that the base can move relative to the cabinet body in the second direction. After being moved to the specified position, the screw is tightened, and one side of the second surface 212 abuts against the head of the screw, and the other side abuts against the cabinet body. The pressure applied to the second surface 212 by the thread and the screw head is greater than the gravity of the hinge itself, preventing the hinge from deviating.

[0057] Embodiment three

[0058] The difference between this embodiment and embodiment one is only the structure of the ultra-thin hinge arm 3. The repeated parts will not be described here.

[0059] Specifically, please refer to Figure 6 and Figure 7 , the span of the second arm 32 of the ultra-thin hinge arm 3 is different, that is, Figure 6 and Figure 7 The height of the second arm 32 in the third direction is different to adapt to the door body of different thicknesses. It can be understood that the implementation of this embodiment is not limited to the two implementation modes of Figure 6 and Figure 7 The bending angle between the arm head 321 and the arm body 322 can also be changed, that is, the size of the second arm 32 in the first direction and the third direction is changed. Such implementation also falls within the protection scope of the present application to expand the application range of the ultra-thin hinge.

[0060] In summary, the application provides an ultrathin hinge based on an integrated molding process, the ultrathin hinge arm 3 is hingedly connected with the movable plate 4, the movable plate 4 is clamped by the base 2 which is integrally formed, and can slide relative to the base 2 to adjust the relative position of the door body and the hinge, and then adjust the relative position of the door body and the cabinet body, compensate for installation errors, and make the door body and the cabinet body reach the best alignment state, the base 2 of the ultrathin hinge based on the integrated molding process of the application has simple production process and low processing cost, and is convenient for mass production; and since the base 2 is separately arranged with the movable plate 4 and the ultrathin hinge arm 3, manufacturers can mass-produce the base 2 through the integrated molding process, and then produce corresponding number or shape of the ultrathin hinge arm 3 and the movable plate 4 according to the use scene after receiving a specified number of orders, and finally assemble and ship, which greatly shortens the working hours.

[0061] It should be noted that the terms used herein are only intended to describe specific embodiments and are not intended to limit the exemplary embodiments according to the present application. As used herein, the singular form is intended to include the plural form unless the context clearly indicates otherwise, and it should also be understood that the terms "comprise" and / or "include" as used in the specification indicate the presence of features, steps, operations, devices, components and / or combinations thereof.

[0062] For the convenience of description, the orientation words such as "front, back, up, down, left, right", "transverse, vertical, perpendicular, horizontal" and "top, bottom" and the like indicate the orientation or positional relationship shown in the drawings, which is only for the convenience of describing the present application and simplifying the description, and in the absence of contrary description, these orientation words do not indicate and imply that the indicated mechanisms or elements must have a specific orientation or be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the scope of protection of the present application; the orientation words "inner, outer" refer to the inner and outer of the contour of each component itself. For example, if the device in the drawing is inverted, the device described as "above" or "above" other devices or structures will be positioned "below" or "below" other devices or structures. Thus, the exemplary term "above" can include both "above" and "below". The device can also be positioned in other different ways (rotated 90 degrees or in other orientations), and the spatial relative descriptions used herein are interpreted accordingly.

[0063] Unless otherwise clearly indicated, the term "mounting", "connected", "connecting", "fixed", "fixedly connected", "connection", and the like should be construed broadly in accordance with the principles of equivalence in the art, for example, it can be fixed connection, or detachable connection, or integral; can be mechanical connection, or electrical connection, or communication; can be direct connection, or indirect connection through intermediate medium, or internal connection of two elements, or interaction between two elements. For those skilled in the art, the specific meaning of the above terms in the present application can be understood according to the specific circumstances.

[0064] Unless otherwise clearly indicated, "on" or "under" of the first feature to the second feature can include that the first and second features are in direct contact, or that the first and second features are not in direct contact but are in contact through another feature between them. Moreover, "on", "above" and "over" of the first feature to the second feature includes that the first feature is directly above and obliquely above the second feature, or only indicates that the horizontal height of the first feature is higher than that of the second feature. "Below", "under" and "under" of the first feature to the second feature includes that the first feature is directly above and obliquely above the second feature, or only indicates that the horizontal height of the first feature is less than that of the second feature.

[0065] Unless otherwise specifically stated, the relative arrangement of components and steps, numerical expressions, and numerical values set forth in these embodiments do not limit the scope of the application. At the same time, it should be understood that the size of each part shown in the drawings is not drawn in accordance with the actual proportion relationship. The technology, method and equipment known to those skilled in the relevant art can not be discussed in detail, but under appropriate circumstances, the technology, method and equipment should be regarded as part of the authorized description. In all examples shown and discussed here, any specific value should be interpreted as merely exemplary, not as a limitation. Therefore, other examples of exemplary embodiments can have different values. It should be noted that similar reference numbers and letters represent similar items in the following drawings, so once an item is defined in one drawing, it does not need to be further discussed in subsequent drawings.

[0066] It should also be noted that "one embodiment", "another embodiment", "embodiment" and the like referred to in the specification mean that the specific features, structures or characteristics described in connection with the embodiment are included in at least one embodiment described in the general description. The same expression appears in several places in the specification does not necessarily refer to the same embodiment. Further, when a specific feature, structure or characteristic is described in connection with any embodiment, it is claimed that the implementation of such feature, structure or characteristic in connection with other embodiments also falls within the scope of the present application.

[0067] In the above embodiments, the description of each embodiment has its own focus, and the parts not described in detail in a certain embodiment can be referred to the relevant description of other embodiments.

[0068] It should be further noted that the above is only the preferred embodiment of the present application, and does not limit the patent protection scope of the present application, and any equivalent structure or equivalent process transformation using the content of the present application specification and drawings, or direct or indirect application in other related technical fields, are also included in the patent protection scope of the present application.

Claims

1. An ultra-thin hinge based on an integral molding process, characterized in that, The utility model relates to a cabinet hinge, comprising: a hinge cup (1) for embedding a cabinet body or a door body; a base (2) for fixedly connecting the cabinet body; a movable plate (4) slidingly connected to the base (2); an ultra-thin hinge arm (3) hingedly connected to one end of the hinge cup (1) and the movable plate (4) at the other end; wherein the base (2) is designed by an integral forming process; the base (2) comprises at least one pair of protrusions (21), and an inner-embedded groove (22) is formed between the pair of protrusions (21), and the movable plate (4) is clamped in the inner-embedded groove (22); a pin shaft (42) is provided on the ultra-thin hinge arm (3), and the pin shaft (42) penetrates the movable plate (4) and the base (2), so that the ultra-thin hinge arm (3), the movable plate (4) and the base (2) can rotate relative to the pin shaft (42).

2. The one-piece process-based ultra-thin hinge of claim 1, wherein: The protrusion (21) comprises a pair of parallel surfaces, and a surface abutting against one side of the cabinet body is defined as a second surface (212), and the other surface is defined as a first surface (211); the protrusion (21) further comprises a side wall (213) for clamping the movable plate (4), one end of the side wall (213) is connected to the first surface (211), and the other end is connected to the second surface (212).

3. The one-piece process-based ultra-thin hinge of claim 2, wherein, The direction in which the movable plate (4) slides relative to the base (2) is defined as a first direction, and the opposite direction of the two protrusions (21) is defined as a second direction; a sliding groove (214) extending in the first direction is formed in the side wall (213), and the pin shaft (42) is slidingly connected to the sliding groove (214); Preferably, the sliding groove (214) is configured as a waist-shaped groove.

4. The one-piece process-based ultra-thin hinge of claim 1, wherein, Further comprising an adjusting screw (6) sequentially penetrating the ultra-thin hinge arm (3) and the movable plate (4) and threadedly connected to the movable plate (4), and axial rotation of the adjusting screw (6) can adjust the angle of the ultra-thin hinge arm (3) relative to the movable plate (4).

5. The one-piece process-based ultra-thin hinge of claim 3, wherein, Further comprising a first adjusting member (5) penetrating the movable plate (4) and the base (2) and riveted to the base (2) for adjusting the relative position of the movable plate (4) and the base (2) in the first direction.

6. The one-piece process-based ultra-thin hinge of claim 2, wherein, The first surface and the second surface of the protrusion are both provided with a clearance hole for penetrating a screw, and at least two clearance holes of the second surface are configured as waist-shaped holes.

7. The one-piece process-based ultra-thin hinge of claim 3, wherein, Further comprising a chassis (8) slidingly connected to the base (2).

8. The one-piece process-based ultra-thin hinge of claim 7, wherein, Further comprising a second adjusting member (7) penetrating the second surface (212) of the base (2) and the chassis (8) and riveted to the chassis (8) for adjusting the relative position of the chassis (8) and the base (2) in the second direction.

9. The one-piece process-based ultra-thin hinge of claim 3, wherein, The ultra-thin hinge arm (3) comprises a first branch (31) and a second branch (32) connected to each other, one end of the first branch (31) away from the second branch (32) is connected to the hinge cup (1), and one end of the second branch (32) away from the first branch (31) is connected to the movable plate (4); The second branch (32) comprises an integral arm head (321) and an arm body (322), and the arm body (322) is connected to the movable plate (4); The arm body (322) and the movable plate (4) are clamped by the two protrusions (21) in the second direction, and the size of the arm body (322) in the second direction is smaller than the size of the arm head (321) in the second direction.

10. The ultra-thin hinge based on an insert-molding process according to claim 3, characterized in that, Further comprising a damping assembly arranged in the hinge cup (1), for providing damping force when the ultra-thin hinge arm (3) rotates relative to the hinge cup (1).