High-strength impact-resistant distribution box

By using a combination structure of cold-rolled steel plate, asymmetric honeycomb aluminum-based composite material, and glass fiber reinforced polycarbonate in the distribution box, along with components such as L-shaped connecting plates, the problem of insufficient impact resistance of the distribution box is solved, achieving high-strength impact resistance and improving safety and practicality.

CN224053696UActive Publication Date: 2026-03-27JIANGXI TAIAN ELECTRICAL COMPLETE EQUIPMENT CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-04-03
Publication Date
2026-03-27

AI Technical Summary

Technical Problem

Existing distribution boxes lack sufficient strength and impact resistance when exposed to external impacts, making them prone to deformation or cracking, which affects the stability and security of power supply.

Method used

The distribution box adopts a combination structure of cold-rolled steel plate, asymmetric honeycomb aluminum matrix composite material and glass fiber reinforced polycarbonate, combined with components such as L-shaped connecting plate, hollow block, spring and rotating column to form a high-strength impact-resistant design.

Benefits of technology

It improves the impact resistance of the distribution box, prevents deformation and cracking, reduces the risk of damage to electrical components, and enhances safety and practicality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of distribution boxes, and discloses a high-strength impact-resistant distribution box which comprises a shell, a rotating door is rotatably connected to the side wall of the shell, a handle is fixedly connected to the side wall of the rotating door, an impact-resistant assembly is arranged on the inner wall of the shell, and a connecting assembly is arranged in the shell. A supporting assembly is arranged on the side wall of the shell. The impact-resistant assembly comprises a cold-roll steel sheet, the side wall of the cold-roll steel sheet is arranged on the outer wall of the shell, an asymmetric honeycomb aluminum-based composite material is arranged on the side wall of the cold-roll steel sheet, and glass fiber reinforced polycarbonate is arranged on the side wall of the asymmetric honeycomb aluminum-based composite material. According to the utility model, the cold-roll steel sheet improves the strength of the distribution box, the asymmetric honeycomb aluminum-based composite material relieves the impact force brought by the outside, and the glass fiber reinforced polycarbonate improves the strength of the distribution box again, thereby solving the problems that the strength and hardness of the distribution box are lower, so that the box body is deformed and cracked, and the risk of damaging internal electrical elements is higher. And the practicability of the distribution box is improved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to the technical field of distribution box especially relates to a high strength impact resistance distribution box. BACKGROUND

[0002] In modern power systems, distribution boxes as key nodes of power transmission and distribution, their performance and reliability directly affect the stability and safety of power supply. With the acceleration of industrialization and the advancement of urbanization, distribution boxes not only need to meet the basic power distribution function, but also need to have the ability to cope with complex environmental conditions. Especially in outdoor or industrial environments, distribution boxes face extreme weather, mechanical impact and chemical corrosion and other multiple challenges.

[0003] At present, most distribution boxes are made of galvanized steel sheet or glass steel. Galvanized steel sheet has good corrosion resistance and certain mechanical strength, and its strength and hardness can be further improved through cold rolling process. Glass steel is widely used in outdoor distribution boxes due to its light weight, high strength and chemical corrosion resistance. In structural design, traditional distribution boxes usually adopt simple box structure, and the internal electrical components are installed and fixed by partition and support. In order to enhance the impact resistance, some designs will add reinforcing ribs outside the box or set up buffer layer inside to absorb and disperse external impact force.

[0004] However, the existing distribution box still has significant deficiencies in strength and impact resistance when facing external impact. Due to the limitation of material and structure, when the distribution box is subjected to a large external impact, such as natural disasters (earthquake, typhoon) or human impact, the box body is easy to deform or crack. Such physical damage not only affects the sealing performance of the distribution box, but also causes damage to the internal electrical components, leading to short circuit, power failure and even fire accidents. For example, in industrial environment, accidental collision of heavy machinery causes serious deformation of distribution box, which affects the stability of power supply. In addition, long-term ultraviolet radiation and temperature change also cause the aging of box material, further reducing its impact resistance. Therefore, a high strength impact resistance distribution box is proposed to solve the above problems. UTILITY MODEL CONTENT

[0005] In order to make up for the above shortcomings, the utility model provides a high strength impact resistance distribution box, which aims at improving the low strength and hardness in the prior art, thereby causing the problem of box deformation, cracking and high risk of internal electrical component damage.

[0006] In order to achieve the above purpose, the utility model adopts the following technical scheme:

[0007] A high-strength impact-resistant distribution box, comprising a shell, a rotating door is rotatably connected to the side wall of the shell, a handle is fixedly connected to the side wall of the rotating door, an impact-resistant assembly is arranged on the inner wall of the shell, a connecting assembly is arranged in the shell, and a supporting assembly is arranged on the side wall of the shell;

[0008] The impact-resistant assembly comprises a cold-rolled steel plate, the side wall of the cold-rolled steel plate is arranged on the outer wall of the shell, the side wall of the cold-rolled steel plate is provided with an asymmetric honeycomb aluminum-based composite material, and the side wall of the asymmetric honeycomb aluminum-based composite material is provided with glass fiber reinforced polycarbonate.

[0009] As a further description of the above technical solutions:

[0010] The connecting assembly comprises an L-shaped connecting plate, and the side wall of the L-shaped connecting plate is fixedly connected to the inner wall of the shell.

[0011] As a further description of the above technical solutions:

[0012] The side wall of the L-shaped connecting plate is fixedly connected with a hollow block, and the hollow block is internally provided with a sliding groove.

[0013] As a further description of the above technical solutions:

[0014] The inner wall of the hollow block is provided with a spring, one end of the spring is fixedly connected to the inner wall of the hollow block, and the other end of the spring is fixedly connected with a moving block.

[0015] As a further description of the above technical solutions:

[0016] The side wall of the moving block is slidably connected in the hollow block, and a rotating column is rotatably connected in the moving block.

[0017] As a further description of the above technical solutions:

[0018] One end of the rotating column is fixedly connected with a limiting plate, and the side wall of the limiting plate is slidably connected in the sliding groove.

[0019] As a further description of the above technical solutions:

[0020] The supporting assembly comprises a first connecting plate, the side wall of the first connecting plate is fixedly connected to the side wall of the shell, and the side wall of the first connecting plate is fixedly connected with a clamping ball.

[0021] As a further description of the above technical solutions:

[0022] The side wall of the moving block is fixedly connected with a clamping jaw, and the inner wall of the clamping jaw is arranged on the outer wall of the clamping ball.

[0023] The utility model has the advantages of:

[0024] 1. The utility model discloses a cold rolled steel plate improves the strength of distribution box, through the asymmetric honeycomb aluminum matrix composite material relief external impact force, through the glass fiber reinforced polycarbonate improves the strength of distribution box again, reaches the effect of high strength impact resistance, the strength and the hardness of distribution box in prior art are lower, thereby lead to the problem of box body deformation, cracking, internal electrical element is damaged risk bigger, improved the practicality of high strength impact resistance distribution box.

[0025] 2. The utility model discloses a first connecting plate is driven to move to the ball is driven to move through the rotation shell, then moves the slider to slide to the inside of hollow block, then will be located in the inside of the sliding slot and will be loose, reaches the effect of self -locking shell, solved the accidental opening and led to internal electrical element exposure, increase the risk of electric shock problem, improved the safety of high strength impact resistance distribution box. DRAWINGS

[0026] Figure 1 It is a high strength impact resistance distribution box's three -dimensional schematic diagram that the utility model proposes;

[0027] Figure 2 It is a shell cross section structure schematic diagram that the utility model proposes a high strength impact resistance distribution box;

[0028] Figure 3 It is a shell cross section structure schematic diagram that the utility model proposes a high strength impact resistance distribution box;

[0029] Figure 4 It is Figure 2 The enlarged view of A in the middle.

[0030] Legend:

[0031] 1, rotating door, 2, handle, 3, shell, 4, cold rolled steel plate, 5, asymmetric honeycomb aluminum matrix composite material, 6, glass fiber reinforced polycarbonate, 7, first connecting plate, 8, ball, 9, hollow block, 10, sliding slot, 11, spring, 12, moving block, 13, jaw, 14, rotating column, 15, limit plate, 16, L type connecting plate. DETAILED DESCRIPTION

[0032] The technical scheme in the embodiments of the utility model will be described clearly and completely below in conjunction with the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of the utility model.

[0033] Refer to Figures 1-3The utility model provides an embodiment: a kind of high-strength impact-resistant distribution box, including shell 3, shell 3 uses high-strength alloy material, the excellent characteristics of multiple metals are integrated in this alloy material, with very high strength and toughness. High strength can effectively resist external greater impact force, prevent deformation due to collision, to protect the safety of internal electrical components, the side wall of shell 3 is rotatably connected with rotating door 1, the side wall of rotating door 1 is fixedly connected with handle 2, handle 2 selects engineering plastic material, engineering plastic has good insulation performance, can avoid operator when opening and closing rotating door 1 because of contact metal component and produce electric shock risk, the inner wall of shell 3 is provided with impact resistance component, shell 3 is provided with connecting component inside, the side wall of shell 3 is provided with support component;

[0034] Impact resistance component includes cold-rolled steel plate 4, cold-rolled steel plate 4 can disperse impact force, reduce the direct influence of impact on internal electrical components, the side wall of cold-rolled steel plate 4 is arranged in the outer wall of shell 3, the side wall of cold-rolled steel plate 4 is provided with asymmetric honeycomb aluminum matrix composite material 5, when being impacted, honeycomb structure will be deformed, impact energy is converted into material deformation energy, to effectively buffer impact force, the side wall of asymmetric honeycomb aluminum matrix composite material 5 is provided with glass fiber reinforced polycarbonate 6, with good impact resistance and mechanical properties. The strength of polycarbonate is enhanced by the addition of glass fiber, so that it can withstand greater impact force without breaking.

[0035] Refer to Figure 1 、 Figure 2 And Figure 4The connecting assembly comprises an L-shaped connecting plate 16 made of stainless steel, which has good corrosion resistance and can effectively prevent rust caused by corrosive gas or moisture generated by electrical components in the complex electrical environment inside the distribution box, ensuring the reliability of the connection. The side wall of the L-shaped connecting plate 16 is fixedly connected to the inner wall of the shell 3, and the side wall of the L-shaped connecting plate 16 is fixedly connected to the hollow block 9 made of aluminum alloy. Aluminum alloy has the characteristics of light weight and high strength, which not only ensures the structural strength of the hollow block 9, but also reduces the weight of the entire connecting assembly, facilitating installation and maintenance. The hollow block 9 has a sliding groove 10 inside, and the inner wall of the hollow block 9 is provided with a spring 11 made of high-carbon steel, which has high elastic limit and fatigue strength and can maintain good elastic properties during long-term stretching and contraction, providing stable elastic force for the moving block 12. One end of the spring 11 is fixedly connected to the inner wall of the hollow block 9, and the other end of the spring 11 is fixedly connected to the moving block 12 made of copper alloy, which has good electrical conductivity and mechanical properties. As part of the connecting assembly, it can not only ensure the stability of electrical connection, but also move flexibly under the action of the spring 11. The side wall of the moving block 12 is slidingly connected to the inside of the hollow block 9, and the inside of the moving block 12 is rotatably connected to the rotating column 14 made of steel, which has good comprehensive mechanical properties and can meet the strength requirements of the rotating column 14 under complex stress conditions, ensuring the stability of rotation. One end of the rotating column 14 is fixedly connected to the limiting plate 15 made of ordinary carbon structural steel, which limits the movement range of the moving block 12 and ensures the stability of the connecting assembly. The side wall of the limiting plate 15 is slidingly connected to the inside of the sliding groove 10. The supporting assembly comprises a first connecting plate 7 fixedly connected to the side wall of the shell 3, and a clamping ball 8 fixedly connected to the side wall of the first connecting plate 7. The side wall of the moving block 12 is fixedly connected to the clamping jaw 13, and the inner wall of the clamping jaw 13 is arranged on the outer wall of the clamping ball 8.

[0036] Working principle: When using high-strength impact-resistant distribution box, first of all, through the cold-rolled steel plate 4, the mechanical impact resistance and environmental corrosion resistance are increased, then through the asymmetric honeycomb aluminum-based composite material 5, the energy absorption and stress dispersion ability is improved, and finally through the electromagnetic compatibility and strength of the glass fiber reinforced polycarbonate 6, the second protection is achieved, achieving the effect of high-strength impact resistance.

[0037] Next need to press the first connecting plate 7, the first connecting plate 7 force side wall ball 8 to make it move, while in the process of moving ball 8 will be set to rotate the column 14 and the moving block 12 with the sliding block 9 inside, next in the process of moving block 12 will be inside the rotating column 14 with it to rotate, while rotating the column 14 will make the limit plate 15 together with the rotation, and in the process of limit plate 15 rotation in turn in the high and low place of the sliding slot 10 inside, then in the process of moving block 12 will be inside the spring 11 with it to shrink, so as to reset the moving block 12, in turn make the position of the moving block 12 lock, as described above in the rotating column 14 is moved to the hollow block 9 inside, will make the rotating column 14 ball 8 outside wall, so as to achieve the effect of self locking shell 3.

[0038] Finally, it should be noted that: the above only for the preferred embodiments of the present application, and is not intended to limit the present application, although the foregoing detailed description of the present application has been made with reference to the foregoing embodiments, for the person skilled in the art, it still can be modified, or part of the technical features of the equivalent replacement, within the spirit and principles of the present application, any modification, equivalent replacement, improvement, etc., should be included in the scope of protection of the present application.

Claims

1. A high-strength impact-resistant distribution box comprising a housing (3), characterized in that: The outer shell (3) side wall rotation connection has a rotating door (1), the rotating door (1) side wall fixed connection has a handle (2), the outer shell (3) inner wall is provided with an impact resistance assembly, the outer shell (3) inside is provided with a connecting assembly, the outer shell (3) side wall is provided with a support assembly; The impact resistance assembly includes a cold-rolled steel plate (4), the cold-rolled steel plate (4) side wall is arranged on the outer wall of the outer shell (3), the cold-rolled steel plate (4) side wall is provided with an asymmetric honeycomb aluminum matrix composite material (5), the asymmetric honeycomb aluminum matrix composite material (5) side wall is provided with a glass fiber reinforced polycarbonate (6).

2. A high strength impact resistant electrical distribution box according to claim 1, wherein: The connecting assembly includes an L-shaped connecting plate (16), and the L-shaped connecting plate (16) is fixedly connected to the inner wall of the outer shell (3).

3. A high strength impact resistant electrical distribution box according to claim 2, wherein: The L-shaped connecting plate (16) side wall fixedly connected with hollow block (9), the hollow block (9) inside is provided with a sliding groove (10).

4. A high strength impact resistant electrical distribution box according to claim 3, wherein: The inner wall of the hollow block (9) is provided with a spring (11), one end of the spring (11) is fixedly connected to the inner wall of the hollow block (9), and the other end of the spring (11) is fixedly connected with a moving block (12).

5. A high strength impact resistant electrical distribution box according to claim 4, wherein: The moving block (12) side wall sliding connection in the hollow block (9), the moving block (12) inside rotationally connected with a rotating column (14).

6. A high strength impact resistant electrical distribution box according to claim 5, wherein: One end of the rotating column (14) is fixedly connected with a limiting plate (15), and the limiting plate (15) side wall sliding connection is arranged in the sliding groove (10).

7. A high strength impact resistant electrical distribution box according to claim 1, wherein: The support assembly includes a first connecting plate (7), and the first connecting plate (7) is fixedly connected to the side wall of the outer shell (3).

8. A high strength impact resistant electrical distribution box according to claim 5, wherein: The moving block (12) side wall fixedly connected with a pawl (13), the pawl (13) inner wall is arranged on the outer wall of the ball (8).