Tobacco leaf grading assembly line
By designing a tobacco leaf grading production line, a combination of conveyor belts, tobacco partitions, and grading tables is adopted to achieve continuous grading of tobacco leaves, solving the problems of low grading efficiency and poor environment, and improving work efficiency and environmental quality.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-25
- Publication Date
- 2026-03-31
AI Technical Summary
The existing tobacco grading method is inefficient and has a poor working environment. Technicians need to move around frequently and generate a lot of smoke and dust, which affects their health.
Design a tobacco leaf grading production line, including a first carrying conveyor, a tobacco baffle, grade labels and a grading table, to realize continuous grading of tobacco leaves, and use a dust collection system to collect debris to improve the comfort of the working environment.
It improved grading efficiency, shortened the grading cycle, reduced the frequency of movement of technical personnel, and improved the hygiene of the working environment.
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Figure CN224055324U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to a tobacco leaf grading assembly line and belongs to the tobacco leaf grading technical field. BACKGROUND
[0002] Tobacco leaf grading refers to a process of roughly classifying flue-cured tobacco on a grading table according to the standard of flue-cured tobacco purchase samples. At present, tobacco leaf grading is mainly operated on a grading table. The grading table is composed of a table top and table legs. During grading, a technician places tobacco leaves on the grading table and piles the graded tobacco leaves, and then uniformly bales them. The applicant found the following problems in actual production during this grading process: first, the grading efficiency is low. The technician needs to frequently walk back and forth between the grading table and the tobacco storage area to take and place tobacco leaves, which not only wastes time but also reduces the overall grading efficiency. Second, the working environment is poor. A large amount of tobacco dust and debris is generated during the grading process. These substances float in the air or accumulate in the working area, which not only makes the working environment dirty and messy, but also threatens the health of the technician. SUMMARY
[0003] Based on the above, the utility model provides a tobacco leaf grading assembly line to overcome the shortcomings of the prior art.
[0004] The technical scheme of the utility model is as follows: a tobacco leaf grading assembly line, comprising:
[0005] A first bearing conveying table for conveying graded tobacco leaves;
[0006] Smoke baffles, a plurality of smoke baffles are arranged on the first bearing conveying table along the conveying direction;
[0007] Grade signs, a plurality of grade signs are arranged on the first bearing conveying table and located between adjacent two smoke baffles;
[0008] Grading tables, a plurality of grading tables are arranged on one side of the first bearing conveying table along the conveying direction.
[0009] In one example, a second bearing conveying table is further included, which is arranged on the other side of the grading table and used for conveying tobacco leaves to be graded.
[0010] In one example, the grading table is arranged between the first bearing conveying table and the second bearing conveying table.
[0011] In one example, the first bearing conveying table is provided with a mounting seat, and the grade sign is detachably mounted on the mounting seat.
[0012] In one of the examples, the grading table comprises a tobacco placing plate and a dust suction box mounted at the bottom of the tobacco placing plate, wherein the tobacco placing plate is provided with dust leakage holes, and the dust suction box is funnel-shaped with a large upper part and a small lower part.
[0013] In one of the examples, a dust suction pipe is arranged along the conveying direction of the first conveying table, and the bottoms of the dust suction boxes are connected to the dust suction pipe through pipes.
[0014] In one of the examples, a filter plate is arranged in the dust suction box, and the filter plate is provided with filter holes with a smaller diameter than the dust leakage holes.
[0015] In one of the examples, the tobacco placing plate is provided with a lighting lamp.
[0016] The beneficial effects of the present application are as follows: by arranging the first conveying table, the tobacco placing plate, the grade sign and the grading table, compared with the traditional single grading table, the present pipeline realizes continuous grading operation of tobacco leaves, the technician can directly place the graded tobacco leaves between the tobacco placing plates of the corresponding grade signs without frequent walking, and the first conveying table drives the tobacco leaves to move forward, thereby greatly improving the grading efficiency and shortening the grading period. BRIEF DESCRIPTION OF DRAWINGS
[0017] Fig. 1 Fig. 1 is a schematic view of a tobacco grading pipeline;
[0018] Fig. 2 Fig. 4 is a schematic view of a grading table;
[0019] Fig. 3 Fig. 5 is a schematic view of a tobacco placing plate, a dust suction box and a filter plate;
[0020] Fig. 4 Fig. 6 is a schematic view of a grade sign and a mounting seat;
[0021] BRIEF DESCRIPTION OF DRAWINGS
[0022] 1 first conveying table, 2 tobacco placing plate, 3 grade sign, 4 grading table, 41 tobacco placing plate, 42 dust suction box, 43 dust leakage hole, 44 dust suction pipe, 45 filter plate, 46 filter hole, 47 lighting lamp, 5 second conveying table, 6 mounting seat. DETAILED DESCRIPTION
[0023] In order to make the above objectives, features and advantages of the present application more obvious and easy to understand, the specific embodiments of the present application will be described in detail below with reference to the drawings. In the following description, many specific details are set forth in order to provide a thorough understanding of the present application. However, the present application can be implemented in many other ways different from those described herein, and those skilled in the art can make similar improvements without departing from the spirit of the present application, so the present application is not limited to the specific implementations disclosed below.
[0024] Please refer to Figs. 1 to 4 The tobacco leaf grading pipeline of the embodiment includes a first bearing conveying table 1, a smoke isolation plate 2, a grade sign 3 and a grading table 4.
[0025] The first bearing conveying table 1 is mainly used for bearing and conveying the graded tobacco leaves. The first bearing conveying table 1 can be a pipeline in the form of a belt or a plate chain, and in the working state, the first bearing conveying table drives the graded tobacco leaves to move forward continuously. A plurality of smoke isolation plates 2 are arranged on the first bearing conveying table in the conveying direction. A plurality of grade signs 3 are installed on the first bearing conveying table and located between the adjacent two smoke isolation plates 2. The smoke isolation plate 2 and the grade sign 3 can move back and forth with the first bearing conveying table 1. It should be noted that the grade sign 3 displays the grade of the tobacco leaves. For example, the middle tobacco leaves can be preliminarily divided into four grades, which are arranged repeatedly on the first bearing conveying table 1, so that the graded tobacco leaves can be placed between the two smoke isolation plates 2 (corresponding to the grade sign 3), and then driven by the first bearing conveying table 1 to move forward. A plurality of grading tables 4 are arranged on one side of the first bearing conveying table in the conveying direction. Each grading table 4 is a work station for a sorting technician.
[0026] By arranging the first bearing conveying table 1, the smoke isolation plate 2, the grade sign 3 and the grading table 4, when grading the tobacco leaves, the technician stands in front of the grading table 4 to grade the tobacco leaves, and places the graded tobacco leaves between the smoke isolation plates 2 corresponding to the grade sign 3. The first bearing conveying table 1 drives the graded tobacco leaves to move forward continuously or intermittently. In the moving process, the plurality of work stations also place the graded tobacco leaves between the corresponding smoke isolation plates 2. When transported to the end, a technician stacks or bundles the tobacco leaves between the smoke isolation plates 2 according to the grade. Compared with the traditional single grading table 4, the pipeline realizes continuous grading operation of the tobacco leaves. The technician stands in front of the grading table 4 and does not need to move frequently, and can directly place the graded tobacco leaves between the smoke isolation plates 2 corresponding to the grade sign 3, which is driven by the first bearing conveying table 1 to move forward, greatly improving the grading efficiency and shortening the grading period.
[0027] In order to facilitate operation, the pipeline further comprises a second carrying conveyor 5 which can be a pipeline in the form of a belt or a plate chain and is installed on the other side of the grading table 4, so that the grading table 4 is arranged between the first carrying conveyor 1 and the second carrying conveyor 5. In the working state, the second carrying conveyor continuously moves the tobacco leaves to be graded forward, and the technician of each grading table 4 can take the tobacco leaves from the second carrying conveyor 5 to the grading table 4 for sorting. This structure reduces the inconvenience of the technician to take the tobacco leaves, so that the technician can focus on grading.
[0028] In order to facilitate operation, the first carrying conveyor 1 is provided with mounting seats 6 at intervals, and the grade tags 3 are detachably installed on the mounting seats 6, so that different grade tags 3 can be quickly replaced when different tobacco leaves are graded.
[0029] In order to facilitate operation, the grading table 4 comprises a tobacco placing plate 41 and a dust suction box 42 installed at the bottom of the tobacco placing plate 41. The tobacco placing plate 41 is provided with strip-shaped dust leakage holes 43 in an array, and the dust suction box 42 is funnel-shaped with a large upper part and a small lower part. The broken tobacco generated during grading can fall into the dust suction box 42 through the dust leakage holes 43. A lighting lamp 47 is installed on the tobacco placing plate 41 to facilitate grading operation.
[0030] In order to facilitate dust collection, the pipeline further comprises a dust suction pipe 44 arranged along the conveying direction of the first carrying conveyor 1. The bottoms of the plurality of dust suction boxes 42 are connected to the dust suction pipe 44 through pipelines. The dust suction pipe 44 can be connected to a fan, so that the debris generated by the plurality of grading tables 4 can be uniformly discharged and collected through the dust suction pipe 44, which improves the comfort of the working environment to a certain extent.
[0031] In order to facilitate recycling, a filter plate 45 is installed in the dust suction box 42. The filter plate 45 is provided with filter holes 46, and the diameter of the filter holes 46 is smaller than that of the dust leakage holes 43, so that part of the larger broken tobacco in the dust suction box 42 can be recycled.
[0032] The above-described embodiments only express several embodiments of the present application, and the description is more specific and detailed, but it cannot be understood as limiting the scope of the present application. It should be noted that for ordinary skilled persons in the art, without departing from the concept of the present application, a number of modifications and improvements can be made, which are within the scope of the present application. Therefore, the protection scope of the present application should be subject to the appended claims.
Claims
1. A tobacco leaf grading line, characterized in that, The utility model relates to a tobacco grading device, comprising: a first bearing conveying table (1) for conveying graded tobacco leaves; a plurality of smoke baffles (2) arranged on the first bearing conveying table (1) along the conveying direction; a plurality of grade tags (3) arranged on the first bearing conveying table (1) and located between two adjacent smoke baffles (2); a plurality of grading tables (4) arranged on one side of the first bearing conveying table (1) along the conveying direction.
2. The tobacco grading line of claim 1 wherein, The utility model further comprises a second bearing conveying table (5) arranged on the other side of the grading table (4) for conveying tobacco leaves to be graded.
3. The tobacco grading line of claim 2 wherein, The grading table (4) is arranged between the first bearing conveying table (1) and the second bearing conveying table (5).
4. The tobacco grading line of claim 1 wherein, The first bearing conveying table (1) is provided with a mounting seat (6), and the grade tag (3) is detachably mounted on the mounting seat (6).
5. The tobacco grading line of claim 1 wherein, The grading table (4) comprises a tobacco placing plate (41) and a dust suction box (42) mounted on the bottom of the tobacco placing plate (41), the tobacco placing plate (41) is provided with a plurality of dust leakage holes (43) arranged in an array, and the dust suction box (42) has a funnel shape with a large upper part and a small lower part.
6. The tobacco grading line of claim 5 wherein, The utility model further comprises a dust suction pipe (44) arranged along the conveying direction of the first bearing conveying table (1), and the bottoms of a plurality of dust suction boxes (42) are connected to the dust suction pipe (44) through pipelines.
7. The tobacco grading line of claim 5 wherein, The dust suction box (42) is provided with a filter plate (45) therein, the filter plate (45) is provided with a plurality of filter holes (46), and the diameters of the filter holes (46) are smaller than the diameters of the dust leakage holes (43).
8. The tobacco grading line of claim 5 wherein, The tobacco placing plate (41) is provided with a lighting lamp (47).