Peel and residue separator
By using food-grade nylon ring brush auger blades and a movable slot design, the problems of inferior tannin mixing and inconvenient cleaning in traditional skin and residue separators are solved, achieving efficient and safe skin and residue separation.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-27
- Publication Date
- 2026-03-31
AI Technical Summary
Traditional peel and pulp separators have metal blades that easily break fruit peels and pits, causing inferior tannins to mix into the juice. Furthermore, the equipment is difficult to clean, and the feed inlet is prone to clogging, affecting production efficiency.
Made of food-grade nylon, the ring brush auger blades and movable slot design prevent the peel and core from breaking, and the multiple juice-dispensing interfaces prevent clogging and facilitate cleaning and disassembly.
It achieves effective separation of peel residue and juice, avoids the mixing of inferior tannins, and improves production efficiency and ease of equipment cleaning.
Smart Images
Figure CN224056804U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of separation equipment technology, and specifically relates to a skin and residue separator. Background Technology
[0002] In the processing of fruit juices, wines, and other food and beverage products, after the raw materials (such as grapes and apples) are pressed and crushed, it is necessary to separate the pulp from the juice. Traditional pulp separators typically use a screw conveyor (or auger) structure, with the auger blades mostly made of metal. While this structure can achieve continuous conveying and separation, during the conveying process, the hard metal blades can easily squeeze and break the peels, seeds, and other components in the material. This causes the release of bitter substances such as inferior tannins, which then mix into the juice, severely affecting the taste and quality of the final product.
[0003] Furthermore, the existing equipment often uses a fixed connection between the sieve cylinder and the juice storage tank, which makes thorough daily cleaning and maintenance difficult and can easily lead to bacterial growth over long-term use. Additionally, the simple feed inlet structure makes it prone to clogging when processing high-viscosity or fibrous materials, thus affecting production efficiency.
[0004] Therefore, there is an urgent need in this field for a peel and residue separation device that can gently handle materials, is easy to clean, and can ensure efficient and continuous production. Utility Model Content
[0005] To address the aforementioned problems, the purpose of this utility model is to provide a peel and core separator that can prevent the peel and core from being crushed during the conveying process, thereby preventing inferior tannins from the peel and core from mixing into the broth.
[0006] The technical solution of this utility model is: a skin and residue separator, comprising:
[0007] Juice storage tank;
[0008] A sieve cylinder is inclinedly disposed on the juice storage tank. The lower end of the sieve cylinder is engaged with the inside of the right side of the juice storage tank through a first slot. A second slot is provided at the lower part near the higher end of the sieve cylinder, and the second slot is engaged with the upper left side of the juice storage tank.
[0009] The auger includes a spiral core shaft coaxially disposed inside the screen cylinder and auger blades surrounding the side of the spiral core shaft, wherein the auger blades are ring brushes made of food-grade nylon material.
[0010] The feed hopper is connected and positioned above the lower end of the screen cylinder;
[0011] The discharge port is connected to the lower part of the higher end of the screen cylinder;
[0012] A drive assembly is located at the higher end of the screen cylinder and is connected to the spiral mandrel for driving the spiral mandrel to rotate.
[0013] Furthermore, the driving component includes:
[0014] The equipment box is fixedly installed at the higher end of the screen cylinder;
[0015] A drive motor is installed inside the equipment box, and the output shaft of the drive motor is coaxially and fixedly connected to the spiral mandrel.
[0016] Furthermore, the lower end of the spiral mandrel is rotatably connected to the side of the first slot via a first bearing.
[0017] Furthermore, a blocking plate is provided inside the screen cylinder, the blocking plate is located between the discharge port and the higher end of the screen cylinder, a second bearing is provided at the center of the blocking plate, and the spiral mandrel passes through the second bearing.
[0018] Furthermore, the side of the sieve cylinder extending from the juice storage tank has a closed structure.
[0019] Furthermore, the side of the feed hopper is provided with 3-6 juice dispensing interfaces.
[0020] The working method of this utility model is as follows: The juice dispensing interface is connected to an external crushing device to receive the crushed peel and pulp into the screen cylinder. The drive motor drives the spiral spindle to rotate, thereby driving the auger blades to rotate. During the rotation, the auger blades carry the peel and pulp from the lower end to the higher end of the screen cylinder, separating the peel and pulp from the juice. The juice enters the juice storage tank through the mesh on the screen cylinder, while the peel and pulp are carried to the discharge port for discharge. The food-grade nylon ring brush will not crush the peel and pit, avoiding the mixing of inferior tannins. Furthermore, when the equipment needs to be cleaned or disassembled, it is only necessary to disengage the first and second slots from the edge of the juice storage tank.
[0021] Compared with existing technologies, the advantages of this utility model are as follows: This utility model provides a peel and pulp separator by replacing the auger blades with ring brushes made of food-grade nylon, thus preventing the peel and pulp from being broken during rotation and avoiding the mixing of inferior tannins. Furthermore, the screen cylinder is movably mounted on the juice storage tank via a slot, facilitating later cleaning and disassembly, as well as portability and assembly. Multiple juice dispensing interfaces are also provided to prevent blockage of a single interface, which would affect the peel and pulp separation efficiency. In summary, this utility model has the advantages of novel structure, ease of use, safety, and high efficiency. Attached Figure Description
[0022] Figure 1 This is a schematic diagram of the overall structure of this utility model;
[0023] Figure 2This is a schematic diagram of the internal structure of the sieve cylinder of this utility model.
[0024] Among them, 1-storage tank, 2-sieve cylinder, 21-first slot, 22-second slot, 3-auger, 31-spiral spindle, 32-auger blade, 33-first bearing, 4-feed hopper, 41-juice dispensing interface, 5-discharge port, 6-drive assembly, 61-equipment box, 62-drive motor, 7-blocking plate, 71-second bearing. Detailed Implementation
[0025] The following is in conjunction with the appendix Figure 1 To the attached Figure 2 The specific embodiments of this utility model will be described in detail below. In the description of this utility model, it should be understood that the terms "center", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc., indicating the orientation or positional relationship are based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model.
[0026] The terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature; in the description of this utility model, unless otherwise stated, "a plurality of" means two or more.
[0027] It should be noted that the circuit connections involved in this utility model all adopt conventional circuit connection methods and do not involve any innovation.
[0028] Example: Figure 1 As shown, a peel and residue separator includes a juice storage tank 1, a screen cylinder 2, an auger 3, a feed hopper 4, a discharge port 5, and a drive assembly 6. Wherein:
[0029] The sieve cylinder 2 is inclinedly set on the juice storage tank 1. The lower end of the sieve cylinder 2 is engaged with the inside of the right side of the juice storage tank 1 through the first slot 21. A second slot 22 is provided at the lower part near the higher end of the sieve cylinder 2. The second slot 22 is engaged with the upper left side of the juice storage tank 1. The side of the sieve cylinder 2 extending out of the juice storage tank 1 is a closed structure.
[0030] like Figure 2As shown, the auger 3 includes a spiral core 31 coaxially disposed inside the screen cylinder 2 and auger blades 32 surrounding the side of the spiral core 31. The auger blades 32 are ring brushes made of food-grade nylon. The lower end of the spiral core 31 is rotatably connected to the side of the first slot 21 through the first bearing 33. A blocking plate 7 is provided inside the screen cylinder 2. The blocking plate 7 is located between the discharge port 5 and the higher end of the screen cylinder 2. A second bearing 71 is provided at the center of the blocking plate 7. The spiral core 31 passes through the second bearing 71.
[0031] The feed hopper 4 is connected and positioned above the lower end of the screen cylinder 2, and the side of the feed hopper 4 is provided with 3-6 juice dispensing interfaces 41;
[0032] The discharge port 5 is connected to the lower part of the higher end of the screen cylinder 2, and a slag storage container is provided below the discharge port 5;
[0033] The drive assembly 6 is located at the higher end of the screen cylinder 2. The drive assembly 6 is connected to the spiral mandrel 31 and is used to drive the spiral mandrel 31 to rotate. The drive assembly 6 includes an equipment box 61 and a drive motor 62. The equipment box 61 is fixedly located at the higher end of the screen cylinder 2. The drive motor 62 is located inside the equipment box 61, and the output shaft of the drive motor 62 is coaxially and fixedly connected to the spiral mandrel 31.
[0034] The working method of the above embodiment is as follows: the juice dispensing interface 41 is connected to an external crushing device to receive the crushed peel and pulp into the screen cylinder 2. The drive motor 62 drives the spiral spindle 31 to rotate, thereby driving the auger blades 32 to rotate. During the rotation, the auger blades 32 carry the peel and pulp from the lower end to the higher end of the screen cylinder 2. During the process, the peel and pulp are separated from the juice. The juice enters the juice storage tank 1 through the mesh on the screen cylinder 2, and the peel and pulp are carried to the discharge port 5 for discharge. The food-grade nylon ring brush will not crush the peel and pit, avoiding the mixing of inferior tannins. Furthermore, when the equipment needs to be cleaned or disassembled, it is only necessary to remove the first slot 21 and the second slot 22 from the edge of the juice storage tank 1.
[0035] The specific models of the above electronic components are not specifically specified; any commercially available ordinary products can be selected, as long as they meet the usage requirements of this utility model.
[0036] The specific embodiments described above further illustrate the purpose, technical solution, and beneficial effects of this utility model. It should be understood that the above description is only a specific embodiment of this utility model and does not limit this utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this utility model are included within the protection scope of this utility model.
Claims
1. A skin residue separator characterized by, The utility model relates to a juice extraction device, including: a juice storage tank (1); a screen cylinder (2) is arranged obliquely on the juice storage tank (1), the lower end of the screen cylinder (2) is clamped on the right side of the juice storage tank (1) by a first clamping groove (21), a second clamping groove (22) is arranged on the lower part of the higher end of the screen cylinder (2), and the second clamping groove (22) is clamped on the upper part of the left side of the juice storage tank (1); an auger (3) includes a spiral shaft (31) arranged coaxially in the screen cylinder (2) and an auger blade (32) arranged around the side of the spiral shaft (31), and the auger blade (32) is a ring brush made of food-grade nylon material; a feeding hopper (4) is arranged in communication above the lower end of the screen cylinder (2); a discharge port (5) is arranged in communication below the higher end of the screen cylinder (2); a driving assembly (6) is arranged at the higher end of the screen cylinder (2), the driving assembly (6) is connected with the spiral shaft (31), and the spiral shaft (31) is driven to rotate.
2. A pelt residue separator as claimed in claim 1, characterized in that The driving assembly (6) includes: an equipment box (61) is fixedly arranged at the higher end of the screen cylinder (2); a driving motor (62) is arranged in the equipment box (61), and the output shaft of the driving motor (62) is fixedly connected with the spiral shaft (31) coaxially.
3. A pelt residue separator as claimed in claim 1, characterized in that The lower end of the spiral shaft (31) is rotatably connected to the side of the first clamping groove (21) through a first bearing (33).
4. A pelt residue separator as claimed in claim 1, characterized in that A baffle plate (7) is arranged in the screen cylinder (2), the baffle plate (7) is located between the discharge port (5) and the higher end of the screen cylinder (2), a second bearing (71) is arranged at the center of the baffle plate (7), and the spiral shaft (31) penetrates the second bearing (71).
5. A pelt residue separator as claimed in claim 1, characterized in that The side of the screen cylinder (2) extending out of the juice storage tank (1) is a closed structure.
6. A pelt residue separator as claimed in claim 1, characterized in that 3-6 juice distribution interfaces (41) are arranged on the side of the feeding hopper (4).