Crusher for fused quartz sand production

By designing a water-cooling and screening structure for the crushing roller, the problem of deformation caused by temperature rise in the crushing roller was solved, thereby improving the service life and crushing efficiency of the equipment.

CN224057498UActive Publication Date: 2026-03-31LIANYUNGANG HONGDING QUARTZ CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-02-20
Publication Date
2026-03-31

AI Technical Summary

Technical Problem

When using a crusher for fused silica sand production, the crushing rollers are prone to deformation due to the increased temperature caused by squeezing and friction, which affects the lifespan of the equipment.

Method used

The crushing roller is cooled by water spraying. Water is sprayed onto the surface of the crushing roller through a water guide plate and cooling nozzles. The qualified and unqualified crushed stone is separated by a filter screen structure.

Benefits of technology

This effectively prevents the crushing rollers from deforming due to temperature rise, extends the service life of the equipment, and ensures crushing quality and efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of crushers, and discloses a crusher for fused quartz sand production, which comprises a crushing box and crushing rollers, the crushing rollers are symmetrically arranged in the crushing box, a box cover is fixed on the top surface of the crushing box through bolts, and a feed bin is fixed in the middle of the box cover in a penetrating manner; guide plates are fixed to the positions, on the two sides of the bottom of the feeding bin, of the bottom face of the box cover, the bottoms of the guide plates are slidably attached to the outer surfaces of the crushing rollers, and water guide plates are slidably attached to the bottom faces of the crushing rollers. The surface deformation of the crushing roller caused by extrusion after temperature rise is avoided, the influence of residual broken stones on the subsequent crushing effect can be avoided, the problem that the deformation is easily caused by temperature rise after the crushing roller is extruded and rubbed when the existing crusher for fused quartz sand production is used is solved, and the practical life of the crushing roller can be effectively ensured.
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Description

Technical Field

[0001] This utility model application relates to the field of crusher technology, specifically a crusher for producing fused silica sand. Background Technology

[0002] Fused silica sand is an amorphous form of silicon dioxide (quartz, silica). It is produced by melting natural high-purity silica in an electric furnace at a temperature above 1760℃ and then rapidly cooling it. It is widely used in glass, casting, ceramics and fireproof materials, ferrosilicon smelting, metallurgical flux, metallurgy, construction, chemical and other industries. During the processing of fused silica sand, the quartz stone needs to be heated.

[0003] When quartz is heated, it is crushed to ensure uniformity and heating efficiency. During crushing, the compression causes the surface temperature of the crushing roller to rise. Continued crushing at this temperature can easily lead to deformation of the crushing roller, affecting the service life of the crusher. Summary of the Invention

[0004] To address the problem that existing crushers used in fused silica sand production experience temperature rise and deformation due to compression and friction of the crushing rollers during operation, this invention provides a crusher for fused silica sand production to solve the aforementioned problem.

[0005] To achieve the above objectives, this utility model provides the following technical solution:

[0006] A crusher for producing fused silica sand includes a crushing box and crushing rollers. The crushing rollers are symmetrically arranged inside the crushing box. A box cover is bolted to the top surface of the crushing box, and a feed hopper is fixed through the center of the box cover. Guide plates are fixed to the bottom surfaces of the box cover on both sides of the bottom of the feed hopper, and the bottom of the guide plates slides against the outer surface of the crushing rollers. Water guide plates are slidably fitted onto the bottom surfaces of the crushing rollers. The outer sides of both water guide plates are fixed to the inner wall of the crushing box. Cooling nozzles are arranged above the two crushing rollers facing away from each other, and a water inlet pipe is fixed through one end of each cooling nozzle extending to the outside of the crushing box. A drain pipe is fixed through the side wall of the crushing box on the bottom surface of the water guide plates.

[0007] Furthermore, a scraper is fixed to the bottom surface of the box cover by bolts, and the bottom surface of the scraper slides against the outer surface of the crushing roller. A sealing plate is fixed to the bottom surface of the box cover and is inserted into the top surface of the crushing box.

[0008] Furthermore, the cooling nozzle directs water towards the outer surface of the crushing roller, the water inlet pipe is connected to the water pump outlet through a water pipe, and the water pump inlet is connected to low-temperature purified water.

[0009] Furthermore, both of the water guide plates are configured to be bent in opposite directions, and the top surface of the water guide plates is configured to be arc-shaped to cooperate with the crushing roller, and the drain pipe is connected to a wastewater tank.

[0010] Furthermore, a filter screen is fixed inside the crushing box below the water guide plate, and the filter screen is tilted to one side. A discharge port is opened on the side wall of the crushing box at the bottom of the tilted side of the filter screen.

[0011] Furthermore, a guide plate that is inclined in the opposite direction to the filter screen is fixed on the bottom surface of the crushing box below the filter screen, and a discharge port 2 is opened in the side wall of the crushing box on the inclined side of the guide plate.

[0012] Compared with the prior art, the beneficial effects of this utility model are:

[0013] 1. In this utility model, by rinsing and cooling with water, the crushing roller can be quickly rinsed and cooled during the crushing process, avoiding deformation of the crushing roller surface caused by compression after the temperature rises. It can also prevent residual gravel from affecting the subsequent crushing effect, solving the problem that the crushing roller of the existing crusher used for molten silica sand production is prone to deformation due to temperature rise after compression and friction. It can effectively ensure the service life of the crushing roller.

[0014] 2. In this utility model, through the screening structure at the bottom, after crushing, the crushed stone is filtered through the filter screen, which can quickly separate and export qualified and unqualified crushed stone, making collection convenient and better ensuring the crushing quality. Attached Figure Description

[0015] To more clearly illustrate the technical solutions in the embodiments of this application or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this application. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0016] Figure 1 This is a front view schematic diagram of a crusher structure according to an embodiment of this application;

[0017] Figure 2 yes Figure 1 The embodiment shown is a front sectional view of the crusher structure.

[0018] Figure 3 yes Figure 1 In the illustrated embodiment Figure 2 A magnified schematic diagram of the structure at point A in the diagram.

[0019] The meanings of the labels in the attached diagram are as follows: 1. Crushing box; 2. Feed bin; 3. Crushing roller; 4. Box cover; 5. Guide plate; 6. Cooling nozzle; 7. Water inlet pipe; 8. Sealing plate; 9. Water guide plate; 10. Drain pipe; 11. Filter screen; 12. Outlet 1; 13. Guide plate; 14. Outlet 2; 15. Scraper. Detailed Implementation

[0020] To make the purpose, features, and advantages of this application more apparent and understandable, the technical solutions in the embodiments of this application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the embodiments described below are only some embodiments of this application, and not all embodiments. Based on the embodiments in this application, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this application.

[0021] Reference Figure 1 , Figure 2 and Figure 3 A crusher for producing fused silica sand includes a crushing box 1 and crushing rollers 3. Crushing rollers 3 are symmetrically arranged inside the crushing box 1. A box cover 4 is bolted to the top surface of the crushing box 1, and a scraper 15 is bolted to the bottom surface of the box cover 4, with the bottom surface of the scraper 15 slidingly contacting the outer surface of the crushing rollers 3. A sealing plate 8 is fixed to the bottom surface of the box cover 4 and inserted into the top surface of the crushing box 1. A feed hopper 2 is fixed through the middle of the box cover 4. Guide plates 5 are fixed to the bottom surfaces of the box cover 4 on both sides of the bottom of the feed hopper 2, with the bottom of the guide plates 5 slidingly contacting the outer surface of the crushing rollers 3. A water guide plate 9 is provided, and the water guide plate 9 is bent in the opposite direction. The top surface of the water guide plate 9 is set as an arc shape to cooperate with the crushing roller 3. The drain pipe 10 is connected to the wastewater tank. The outer sides of the two water guide plates 9 are fixed to the inner wall of the crushing box 1. Cooling nozzles 6 are provided above the two crushing rollers 3 facing away from each other. The water outlet direction of the cooling nozzles 6 is towards the outer surface of the crushing roller 3. The water inlet pipe 7 is connected to the water outlet of the water pump through the water pipe. The water inlet of the water pump is connected to low temperature clean water. The end of the cooling nozzle 6 extending to the outside of the crushing box 1 is fixed with the water inlet pipe 7. The drain pipe 10 is fixed through the bottom top surface of the water guide plate 9 on the side wall of the crushing box 1.

[0022] Specifically, when it is necessary to crush quartz sand, the quartz sand raw material is poured into the crushing box 1 through the feed hopper 2. The two crushing rollers 3 rotate relative to each other to crush the quartz sand. During crushing, the water guide plate 9 can scrape off the crushed stone on the outer surface of the crushing roller 3, so that the crushed stone can fall off and be discharged. At the same time, the cooling nozzle 6 sprays water to cool and rinse the crushing roller 3. The cooled wastewater is discharged through the drain pipe 10. When the surface of the crushing roller 3 rotates to contact the scraper plate 15 after being rinsed and cooled by water, the scraper plate 15 scrapes off the water stains on the surface of the crushing roller 3.

[0023] As an optimization solution, such as Figure 2 As shown, a filter screen 11 is fixed inside the crushing box 1 below the water guide plate 9. A guide plate 13, which is inclined in the opposite direction to the filter screen 11, is fixed inside the bottom surface of the crushing box 1 below the filter screen 11. A discharge port 2 14 is opened in the side wall of the crushing box 1 on the inclined side bottom surface of the guide plate 13. The filter screen 11 is inclined to one side, and a discharge port 12 is opened in the side wall of the crushing box 1 at the bottom of the inclined side of the filter screen 11.

[0024] Specifically, the crushed stone falls onto the filter screen 11. After being filtered by the filter screen 11, the unqualified crushed stone is discharged through the discharge port 12. Under the guidance of the guide plate 13, the unqualified crushed stone is discharged through the discharge port 24.

[0025] It will be apparent to those skilled in the art that this application is not limited to the details of the exemplary embodiments described above, and that this application can be implemented in other specific forms without departing from the spirit or essential characteristics of this application. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this application is defined by the appended claims rather than the foregoing description. Thus, all variations falling within the meaning and scope of the equivalent elements of the claims are intended to be included within this application. No reference numerals in the claims should be construed as limiting the scope of the claims.

[0026] The above-described embodiments are only used to illustrate the technical solutions of this application, and are not intended to limit them. Although this application has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some of the technical features. Such modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the spirit and scope of the technical solutions of the embodiments of this application.

Claims

1. A crusher for producing fused quartz sand, comprising a crushing box (1) and a crushing roller (3), the crushing roller (3) being symmetrically arranged inside the crushing box (1), characterized in that: The top surface of the crushing box (1) is fixed with a box cover (4) through bolts, and a feeding bin (2) is fixed in the middle of the box cover (4), the bottom surface of the box cover (4) on both sides of the feeding bin (2) is fixed with a guide plate (5), and the bottom of the guide plate (5) is in sliding fit with the outer surface of the crushing roller (3), the bottom surface of the crushing roller (3) is slidingly fitted with a water guide plate (9), both sides of the two water guide plates (9) are fixed on the inner wall of the crushing box (1), the upper sides of the two crushing rollers (3) are provided with cooling nozzles (6), and one end of the cooling nozzle (6) extending to the outside of the crushing box (1) is fixed with a water inlet pipe (7), and the side wall of the crushing box (1) on the top surface of the bottom of the water guide plate (9) is fixed with a drain pipe (10).

2. The crusher for producing fused quartz sand according to claim 1, characterized by: The bottom surface of the box cover (4) is fixed with a water scraping plate (15) through bolts, and the bottom surface of the water scraping plate (15) is in sliding fit with the outer surface of the crushing roller (3), the bottom surface of the box cover (4) is fixed with a sealing plate (8), and the sealing plate (8) is inserted into the top surface of the crushing box (1).

3. The crusher for producing fused quartz sand according to claim 1, characterized by: The water outlet direction of the cooling nozzle (6) is towards the outer surface of the crushing roller (3), the water inlet pipe (7) is connected with the water outlet end of the water pump through the water pipe, and the water inlet end of the water pump is connected with low-temperature clean water.

4. The crusher for producing fused quartz sand according to claim 1, characterized by: Both of the two water guide plates (9) are arranged in a back-bending shape, and the top surface of the water guide plate (9) is arranged in an arc shape matched with the crushing roller (3), and the drain pipe (10) is connected with a wastewater tank.

5. The crusher for producing fused quartz sand according to claim 1, characterized by: The inside of the crushing box (1) below the water guide plate (9) is fixed with a filter screen (11), and the filter screen (11) is inclined to one side, and the side wall of the crushing box (1) on the bottom of the inclined side of the filter screen (11) is provided with a discharge port one (12).

6. The crusher for producing fused quartz sand according to claim 5, characterized by: The inside of the crushing box (1) below the filter screen (11) is fixed with a guide plate (13) inclined in the opposite direction of the filter screen (11), and the side wall of the crushing box (1) on the bottom of the inclined side of the guide plate (13) is provided with a discharge port two (14).