Spheroidizing agent production crushing equipment with multi-stage crushing function
By designing a multi-stage crushing device for spheroidizing agent production, adjusting the distance between the crushing rollers and combining it with screening and recycling units, the problem of the non-adjustable roller distance was solved, achieving efficient spheroidizing agent crushing.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-14
- Publication Date
- 2026-03-31
AI Technical Summary
Existing spheroidizing agent crushers do not allow for adjustable roller spacing during coarse crushing, which prevents them from achieving optimal crushing efficiency and reduces production efficiency.
A crushing device for spheroidizing agent production with multi-stage crushing function was designed, including a primary crushing unit and a secondary crushing unit. The distance between the crushing rollers is adjusted by a hydraulic cylinder, and combined with screening and recycling units, multi-stage crushing is achieved.
By adjusting the distance between the crushing rollers and using multi-stage crushing, crushing efficiency was improved, greatly enhancing production efficiency.
Smart Images

Figure CN224057564U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of metal material processing technology, and in particular to a crushing equipment for producing spheroidizing agents with multi-stage crushing function. Background Technology
[0002] Spheroidizing agents are an indispensable material in metal manufacturing. Their process mainly includes crushing and screening. As brittle metal blocks, they need to be crushed to a specific particle size (such as 0.2-5mm) to meet the requirements of the casting process.
[0003] The existing spheroidizing agent crushers have non-adjustable roller gaps during coarse crushing. This makes it impossible to achieve optimal crushing efficiency when dealing with spheroidizing agents of various sizes, thus reducing production efficiency. Utility Model Content
[0004] The purpose of this invention is to address the following shortcomings in the prior art: the roller gap in coarse crushing is not adjustable, which makes it impossible to achieve optimal crushing efficiency when dealing with spheroidizing agents of various sizes, thus reducing production efficiency. Therefore, this invention proposes a crushing device for spheroidizing agent production with multi-stage crushing function.
[0005] To achieve the above objectives, the present invention adopts the following technical solution:
[0006] A crushing device for producing spheroidizing agents with multi-stage crushing function includes a crushing unit, a screening unit, a collection unit and a recovery unit. The crushing unit includes a primary crushing unit and a secondary crushing unit. The primary crushing unit includes a primary crushing chamber. An installation frame is installed in the primary crushing chamber. Crushing rollers are arranged in the installation frame. A first drive motor is installed at one end of one of the crushing rollers.
[0007] The mounting frame is provided with a limiting groove, and a moving block is slidably connected in the limiting groove. A bearing is installed between the moving block and the crushing rollers, and a hydraulic cylinder is provided on one side of the moving block.
[0008] Preferably, the primary crushing chamber is provided with an inclined limiting block, the lower end of which is located between the crushing rollers.
[0009] Preferably, the secondary crushing unit includes a secondary crushing chamber connected to the primary crushing chamber. An impact plate is provided inside the secondary crushing chamber. An installation shaft is inserted through the center of the impact plate. A second transmission wheel is fixedly connected to one end of the installation shaft. The second transmission wheel is connected to a first transmission wheel through a transmission belt. A second drive motor is installed on one end of the first transmission wheel on the upper surface of the secondary crushing chamber.
[0010] Preferably, the crushing rollers are covered with a tungsten carbide wear-resistant layer.
[0011] Preferably, the screening unit includes an inclined screen located below the impact plate.
[0012] Preferably, the secondary crushing chamber is provided with a return feed inlet and a recovery discharge outlet, and the recovery unit includes a screw conveyor, the upper and lower ends of which are respectively connected to the return feed inlet and the recovery discharge outlet.
[0013] Preferably, the collection unit includes a collection chamber disposed below the secondary crushing chamber.
[0014] Compared with the prior art, the beneficial effects of this utility model are:
[0015] 1. When coarse crushing begins, the distance between the crushing rollers in the primary crushing stage can be adjusted according to the volume of the batch of spheroidizing agent to accelerate the crushing effect.
[0016] 2. By connecting the primary and secondary crushing units in series, work efficiency is greatly improved. Attached Figure Description
[0017] Figure 1 This is a front structural diagram of a crushing device for producing spheroidizing agents with multi-stage crushing function proposed in this utility model.
[0018] Figure 2 This is a schematic diagram of a partial cross-sectional structure of the primary crushing chamber;
[0019] Figure 3 This is a schematic diagram of a partial cross-sectional structure of the screen.
[0020] Figure 4 This is a schematic diagram of the partial connection relationship of the first transmission wheel.
[0021] In the diagram: 1 Secondary crushing chamber, 2 Collection chamber, 3 Second drive motor, 4 Crushing rollers, 5 Limiting block, 6 Screw conveyor, 7 Primary crushing chamber, 8 First drive motor, 9 Hydraulic cylinder, 10 Transmission belt, 11 Bearing, 12 Moving block, 13 Limiting groove, 14 Mounting frame, 15 First transmission wheel, 16 Screen, 17 Impact plate. Detailed Implementation
[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.
[0023] The terms used in this utility model, such as "upper", "lower", "left", "right", "middle" and "one", are only for clarity of description and are not intended to limit the scope of implementation of this utility model. Changes or adjustments to their relative relationships, without substantially altering the technical content, should also be considered as within the scope of implementation of this utility model.
[0024] Reference Figures 1-4 A crushing device for producing spheroidizing agents with multi-stage crushing function includes a crushing unit, a screening unit, a collection unit, and a recovery unit. The crushing unit includes a primary crushing unit and a secondary crushing unit. The primary crushing unit includes a primary crushing chamber 7, in which a mounting frame 14 is installed. Crushing rollers 4 are installed in the mounting frame 14. A first drive motor 8 is installed at one end of one of the crushing rollers 4. The crushing rollers 4 are covered with a tungsten carbide wear-resistant layer, which is mainly used to protect the crushing rollers 4 and extend their service life. A limit groove 13 is provided on the mounting frame 14. A moving block 12 is slidably connected in the limit groove 13. A bearing 11 is installed between the moving block 12 and the crushing rollers 4. A hydraulic cylinder 9 is provided on one side of the moving block 12.
[0025] First, adjust the distance between the crushing rollers 4 according to the size of the batch of spheroidizing agent. Then, use the hydraulic cylinder 9 to drive the moving block 12 to move slowly, thereby moving one of the crushing rollers 4 connected to it to the other, thus changing the distance between the crushing rollers 4. After the distance is determined, start the first drive motor 8 to drive one of the crushing rollers 4 to rotate, and then transport the spheroidizing agent material into the primary crushing chamber 7 to start coarse crushing. The distance between the crushing rollers 4 in the primary crushing can be adjusted according to the volume of the batch of spheroidizing agent to accelerate the crushing effect.
[0026] An inclined limiting block 5 is provided in the primary crushing chamber 7. The lower end of the limiting block 5 is located between the crushing rollers 4. This setting can ensure that the spheroidizing agent material falls into the crushing rollers 4 after entering from the primary crushing chamber 7.
[0027] The secondary crushing unit includes a secondary crushing chamber 1 connected to the primary crushing chamber 7. An impact plate 17 is installed inside the secondary crushing chamber 1. An installation shaft is inserted at the center of the impact plate 17. A second transmission wheel is fixedly connected to one end of the installation shaft. The second transmission wheel is connected to a first transmission wheel 15 through a transmission belt 10. A second drive motor 3 is installed at one end of the first transmission wheel 15 on the upper surface of the secondary crushing chamber 1. The second drive motor 3 drives the first transmission wheel 15 to rotate, which in turn drives the second transmission wheel to rotate through the transmission belt 10, thereby driving the impact plate 17 to rotate. The rotation speed of the impact plate 17 is at least 1800 r / min. During rotation, the spheroidizing agent is crushed by impact through centrifugal force.
[0028] The collection unit includes a collection chamber 2 located below the secondary crushing chamber 1. The collection chamber 2 is used to collect the crushed finished product to facilitate subsequent processes.
[0029] The screening unit includes an inclined screen 16 located below the impact plate 17. After secondary crushing, the spheroidizing agent is screened through the screen 16. The qualified material enters the collection bin 2, while the unqualified material enters the recycling unit.
[0030] The secondary crushing chamber 1 is equipped with a return feed inlet and a recovery discharge outlet. The recovery unit includes a screw conveyor 6. The upper and lower ends of the screw conveyor 6 are connected to the return feed inlet and the recovery discharge outlet, respectively. Items that do not pass through the screen 16 will enter the screw conveyor 6 and then be recovered into the secondary crushing chamber 1 for further crushing until the particle diameter is qualified.
[0031] By connecting the primary and secondary crushing units in series, work efficiency is greatly improved.
[0032] In this utility model, unless otherwise explicitly specified and limited, the terms "installation", "connection", "linking", "fixing", etc., should be interpreted broadly.
[0033] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.
Claims
1. A crushing apparatus for producing a nodulizing agent having a multi-stage crushing function, comprising a crushing unit, a screening unit, a collecting unit, and a recycling unit, characterized in that, The crushing unit comprises a primary crushing unit and a secondary crushing unit, the primary crushing unit comprises a primary crushing chamber (7), a mounting frame (14) is mounted in the primary crushing chamber (7), and a pair of crushing rollers (4) are arranged in the mounting frame (14), one end of one of the crushing rollers (4) is provided with a first driving motor (8); A limiting groove (13) is arranged on the mounting frame (14), a moving block (12) is slidably connected in the limiting groove (13), a bearing (11) is arranged between the moving block (12) and the crushing roller (4), and a hydraulic cylinder (9) is arranged on one side of the moving block (12).
2. The crushing apparatus for the production of a nodulizing agent having a multi-stage crushing function according to claim 1, characterized in that A limiting block (5) is arranged in the primary crushing chamber (7) in an inclined manner, and the lower end of the limiting block (5) is located between the crushing rollers (4).
3. The crushing apparatus for the production of a nodulizing agent having a multi-stage crushing function according to claim 2, characterized in that, The secondary crushing unit comprises a secondary crushing chamber (1) which is communicated with the primary crushing chamber (7), a back plate (17) is arranged in the secondary crushing chamber (1), a mounting shaft is inserted in the center of the back plate (17), one end of the mounting shaft is fixedly connected with a second transmission wheel, the second transmission wheel is connected with a first transmission wheel (15) through a transmission belt (10), one end of the first transmission wheel (15) is provided with a second driving motor (3) which is arranged on the upper end surface of the secondary crushing chamber (1).
4. The crushing apparatus for the production of a nodulizing agent having a multi-stage crushing function according to claim 3, characterized in that, The crushing rollers (4) are covered with a layer of tungsten carbide wear-resistant layer.
5. The crushing apparatus for the production of a nodulizing agent having a multi-stage crushing function according to claim 4, characterized in that, The screening unit comprises an inclined screen (16), and the screen (16) is located below the back plate (17).
6. The crushing apparatus for the production of a nodulizing agent having a multi-stage crushing function according to claim 5, characterized in that, The secondary crushing chamber (1) is provided with a recycling inlet and a recycling outlet, and the recycling unit comprises a spiral conveyor (6), and the upper and lower ends of the spiral conveyor (6) are communicated with the recycling inlet and the recycling outlet, respectively.
7. The crushing apparatus for the production of a nodulizing agent having a multi-stage crushing function according to claim 6, characterized in that, The collecting unit comprises a collecting chamber (2) which is arranged below the secondary crushing chamber (1).