Aluminum foil processing infrared sensing control calendaring forming machine

Abstract

The utility model belongs to the field of aluminum foil processing, particularly relates to an infrared sensing control calendaring forming machine for aluminum foil processing, and aims to solve the problems that an existing aluminum foil calendaring forming machine cannot realize accurate aluminum foil thickness control and real-time production state monitoring, and traditional equipment cannot timely find that the aluminum foil is broken, the following scheme is provided: the infrared sensing control calendaring forming machine comprises a main bracket, the top and the two sides of the main support are provided with openings, the top of one side of the main support is provided with a notch, and one side of the main support is rotationally connected with a plurality of second rotating shafts and a plurality of first rotating shafts. According to the aluminum foil calendering device, the aluminum foil can be gradually calendered, so that the thickness of the aluminum foil is accurately controlled, the state of the aluminum foil in the calendering process can be monitored in real time through the infrared sensor, the upper pressing roller can be conveniently disassembled and assembled through the design of the auxiliary support and the insertion rod, and therefore the broken aluminum foil can be conveniently taken out and calendered again.

Description

Technical Field

[0001] This utility model relates to the field of aluminum foil processing technology, and in particular to an infrared sensing controlled calendering machine for aluminum foil processing. Background Technology

[0002] In the aluminum foil processing industry, rolling is an important step in the aluminum foil production process.

[0003] Traditional aluminum foil calendering machines often use mechanical drive and control methods, which cannot achieve precise aluminum foil thickness control and real-time production status monitoring.

[0004] Furthermore, when abnormalities such as breakage occur during the aluminum foil rolling process, traditional equipment often fails to detect and stop working in time, which affects production efficiency and product quality.

[0005] Therefore, there is an urgent need in the market for an aluminum foil processing equipment that can precisely control the thickness of aluminum foil, monitor the production status in real time, and stop working in a timely manner when abnormal situations occur. Utility Model Content

[0006] The purpose of this invention is to address the shortcomings of existing aluminum foil calendering machines, which often use mechanical drive and control methods, making it impossible to achieve precise aluminum foil thickness control and real-time production status monitoring. When abnormal situations such as aluminum foil breakage occur during the calendering process, traditional equipment often cannot detect and stop working in time, resulting in reduced production efficiency and product quality. Therefore, this invention proposes an infrared sensor-controlled calendering machine for aluminum foil processing.

[0007] To achieve the above objectives, the present invention adopts the following technical solution:

[0008] An infrared sensor-controlled calendering machine for aluminum foil processing includes a main support. The top and both sides of the main support are open. A notch is provided on the top of one side of the main support. A plurality of second rotating shafts and a plurality of first rotating shafts are rotatably connected to one side of the main support. The plurality of first rotating shafts are located below the plurality of second rotating shafts and are located on the same horizontal line. The plurality of second rotating shafts are inclined. A calendering component for calendering aluminum foil is provided at one end of the second rotating shaft and at one end of the first rotating shaft.

[0009] The outer walls of the second and first rotating shafts are provided with drive components for driving the second and first rotating shafts to rotate.

[0010] In one possible design, the calendering assembly includes a rectangular rod fixedly connected to one end of a second rotating shaft. An upper pressure roller is fitted onto the outer wall of the rectangular rod, and a rectangular hole that engages with the rectangular rod is opened inside the upper pressure roller. A lower pressure roller is fixedly connected to one end of the first rotating shaft, and the lower pressure roller works in conjunction with the upper pressure roller.

[0011] In one possible design, the drive assembly includes synchronous pulleys fixedly connected to the outer walls of the second shaft and the first shaft, with the same synchronous belt sleeved on the outer walls of two adjacent synchronous pulleys, a protective cover fixedly connected to one side of the main support, a servo motor fixedly connected to the inner wall of one side of the protective cover, and the output shaft of the servo motor fixedly connected to one end of one of the second shafts.

[0012] In one possible design, one end of the second rotating shaft is fixedly connected to a first extension shaft, one end of the first rotating shaft is fixedly connected to a second extension shaft, a first gear is fixedly sleeved on the outer wall of the second extension shaft, and a second gear is fixedly sleeved on the outer wall of the first extension shaft, with the first gear and the second gear meshing with each other.

[0013] In one possible design, a mounting plate is fixedly connected to one side of the main bracket, and multiple infrared sensors are provided at the bottom of the mounting plate.

[0014] In one possible design, two symmetrically arranged first support blocks are fixedly connected between the inner walls of the two sides of the main support, and multiple second support blocks are fixedly connected between the inner walls of the two sides of the main support. The two first support blocks are located on both sides of the multiple second support blocks, and both the second support blocks and the first support blocks are used in conjunction with the lower pressure roller.

[0015] In one possible design, the bottom inner wall of the notch has two symmetrically arranged slots, and the slots are slidably connected to insert rods. The tops of the two insert rods are fixedly connected to the same auxiliary bracket, and a handle is fixedly connected to one side of the auxiliary bracket.

[0016] In one possible design, two symmetrically arranged support legs are fixedly connected to both sides of the bottom of the main support.

[0017] In this application, when in use, the user places the aluminum foil on top of the first support block. Since the multiple upper pressure rollers are inclined, the gap between the multiple upper pressure rollers and the multiple lower pressure rollers gradually decreases, so one end of the aluminum foil can be fed into the device from the side with the larger gap for rolling operation.

[0018] When the servo motor is started, its output shaft drives one of the second shafts to rotate. This second shaft, through a synchronous belt and pulley, drives the other second shafts to rotate. The second shafts then drive the first extension shaft to rotate, which in turn drives the second gear to rotate. The second gear drives the first gear to rotate, which in turn drives the second extension shaft to rotate. The second extension shafts, through a synchronous belt and pulley, drive multiple first shafts to rotate. At this point, the first shafts drive the lower pressure roller to rotate, the second shafts drive the rectangular rod to rotate, and the rectangular rod drives the upper pressure roller to rotate. The compression between the multiple upper and lower pressure rollers gradually rolls the aluminum foil to the required thickness.

[0019] Meanwhile, multiple infrared sensors are located between the main support and the auxiliary support to monitor the status of the aluminum foil in real time. If any aluminum foil breaks, the servo motor will be shut down and the device will stop conveying. At this time, the auxiliary support can be moved upward using the handle. The auxiliary support will then move the insert rod out of the slot. At this time, one end of the multiple upper pressure rollers can be exposed, and the upper pressure rollers can be removed from the outer wall of the rectangular rod from one side, making it easy to remove the broken aluminum foil and re-calender it. It is convenient to use.

[0020] Beneficial effects: Precise aluminum foil thickness control: By gradually reducing the gap between multiple inclined upper and lower pressure rollers, the aluminum foil can be gradually rolled, thus precisely controlling its thickness. This design not only improves the rolling quality of the aluminum foil but also enhances the applicability and flexibility of the equipment.

[0021] Real-time production status monitoring: By setting up multiple infrared sensors, the status of the aluminum foil during the rolling process can be monitored in real time. Once an abnormality such as foil breakage occurs, the infrared sensors will immediately detect it and send a signal to shut down the servo motor, causing the equipment to stop working. This design effectively avoids production interruptions and product quality problems caused by aluminum foil breakage.

[0022] Convenient operation and maintenance: The design of the auxiliary support and insert rod allows for easy disassembly and installation of the upper pressure roller, facilitating the removal and re-rolling of broken aluminum foil. Furthermore, the overall structural design of the equipment is reasonable, easy to maintain and repair, reducing the equipment's failure rate and maintenance costs.

[0023] High production efficiency: Through the transmission of servo motors, synchronous belts, and synchronous pulleys, multiple upper and lower pressure rollers are driven synchronously, improving the production efficiency and stability of the equipment. At the same time, the equipment has a high degree of automation, reducing manual intervention and labor intensity. Attached Figure Description

[0024] Figure 1 This is a three-dimensional structural diagram of an infrared sensor-controlled calendering machine for aluminum foil processing proposed in this utility model.

[0025] Figure 2 This is a three-dimensional structural diagram of an infrared sensor-controlled calendering machine for aluminum foil processing, as proposed in this utility model, showing the removal of the protective cover.

[0026] Figure 3 This is an exploded view of the lower pressure roller and main support in an infrared sensor-controlled calendering machine for aluminum foil processing proposed in this utility model.

[0027] Figure 4 This is an exploded view of an auxiliary support and upper pressure roller for an infrared sensor-controlled calendering machine for aluminum foil processing, as proposed in this utility model.

[0028] Figure 5 This is a three-dimensional structural diagram of the first and second rotating shafts in an infrared sensing-controlled calendering machine for aluminum foil processing proposed in this utility model.

[0029] In the diagram: 1. Main support; 2. Handle; 3. Auxiliary support; 4. Infrared sensor; 5. Upper pressure roller; 6. Mounting plate; 7. Protective cover; 8. First support block; 9. Support leg; 10. Servo motor; 11. First rotating shaft; 12. First gear; 13. Lower pressure roller; 14. Slot; 15. Second support block; 16. Notch; 17. Rectangular hole; 18. Insert rod; 19. Rectangular rod; 20. Synchronous belt; 21. Synchronous pulley; 22. First extension shaft; 23. Second extension shaft; 24. Second gear; 25. Second rotating shaft. Detailed Implementation

[0030] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.

[0031] Example 1

[0032] Reference Figure 1-5A calendering machine includes: a main support 1, with openings on the top and both sides; a notch 16 on the top of one side of the main support 1; a plurality of second rotating shafts 25 and a plurality of first rotating shafts 11 rotatably connected to one side of the main support 1; the plurality of first rotating shafts 11 being located below the plurality of second rotating shafts 25 and on the same horizontal line; the plurality of second rotating shafts 25 being inclined; a calendering assembly for calendering aluminum foil is provided at one end of each of the second rotating shafts 25 and one end of each of the first rotating shafts 11; the calendering assembly includes a rectangular rod 19 fixedly connected to one end of each of the second rotating shafts 25; an upper pressure roller 5 is sleeved on the outer wall of the rectangular rod 19; and a rectangular hole is provided inside the upper pressure roller 5 to engage with the rectangular rod 19. 17. A lower pressure roller 13 is fixedly connected to one end of the first rotating shaft 11. The lower pressure roller 13 works in conjunction with the upper pressure roller 5. Two first support blocks 8 are fixedly connected between the inner walls of the two sides of the main support 1. Multiple second support blocks 15 are fixedly connected between the inner walls of the two sides of the main support 1. The two first support blocks 8 are located on both sides of the multiple second support blocks 15. Both the second support blocks 15 and the first support blocks 8 work in conjunction with the lower pressure roller 13. When in use, the user places the aluminum foil on the top of the first support block 8. Since the multiple upper pressure rollers 5 are inclined, the gap between the multiple upper pressure rollers 5 and the multiple lower pressure rollers 13 gradually decreases. One end of the aluminum foil can be fed into the device from the side with the larger gap for rolling operation.

[0033] The outer walls of the second rotating shaft 25 and the first rotating shaft 11 are provided with drive components for driving the rotation of the second rotating shaft 25 and the first rotating shaft 11. The drive components include synchronous pulleys 21 fixedly connected to the outer walls of the second rotating shaft 25 and the first rotating shaft 11. The outer walls of two adjacent synchronous pulleys 21 are fitted with the same synchronous belt 20. A protective cover 7 is fixedly connected to one side of the main support 1. A servo motor 10 is fixedly connected to the inner wall of one side of the protective cover 7. The output shaft of the servo motor 10 is fixedly connected to one end of one of the second rotating shafts 25. A first extension shaft 22 is fixedly connected to one end of one of the second rotating shafts 25. A second extension shaft 23 is fixedly connected to one end of the first rotating shaft 11. A first gear 12 is fixedly fitted to the outer wall of the second extension shaft 23. A second gear 24 is fixedly fitted to the outer wall of the first extension shaft 22. The second gear 24 meshes with the servo motor 10, which starts the servo motor 10. The output shaft of the servo motor 10 drives one of the second rotating shafts 25 to rotate. The second rotating shaft 25 drives the other second rotating shafts 25 to rotate through the transmission of the synchronous belt 20 and the synchronous pulley 21. The second rotating shaft 25 drives the first extension shaft 22 to rotate. The first extension shaft 22 drives the second gear 24 to rotate. The second gear 24 drives the first gear 12 to rotate. The first gear 12 drives the second extension shaft 23 to rotate. The second extension shaft 23 drives multiple first rotating shafts 11 to rotate through the transmission of the synchronous belt 20 and the synchronous pulley 21. At this time, the first rotating shaft 11 drives the lower pressure roller 13 to rotate. The second rotating shaft 25 drives the rectangular rod 19 to rotate. The rectangular rod 19 drives the upper pressure roller 5 to rotate. The extrusion between the multiple upper pressure rollers 5 and the lower pressure roller 13 can gradually roll the aluminum foil to the required thickness.

[0034] This application can be used in the field of aluminum foil processing, or in other fields applicable to this application.

[0035] Example 2

[0036] refer to Figure 1-5 An improvement based on Example 1: An infrared sensor-controlled calendering machine for aluminum foil processing is applied to the field of aluminum foil processing. Two symmetrically arranged slots 14 are opened on the bottom inner wall of the notch 16. Insert rods 18 are slidably connected inside the slots 14. The top of the two insert rods 18 are fixedly connected to the same auxiliary support 3. A handle 2 is fixedly connected to one side of the auxiliary support 3. Two symmetrically arranged legs 9 are fixedly connected to both sides of the bottom of the main support 1. At the same time, multiple infrared sensors 4 are located between the main support 1 and the auxiliary support 3 to monitor the status of the aluminum foil in real time. If the aluminum foil is broken, the servo motor 10 will be turned off and the device will stop conveying. At this time, the auxiliary support 3 can be moved upward by the handle 2. The auxiliary support 3 drives the insert rods 18 to move out of the slots 14. At this time, one end of multiple upper pressure rollers 5 can be exposed. The upper pressure rollers 5 can be taken out from the outer wall of the rectangular rod 19 from one side, which makes it easy to take out the broken aluminum foil and re-calender it. It is convenient to use.

[0037] However, as is well known to those skilled in the art, the working principles and wiring methods of the servo motor 10 and the infrared sensor 4 are commonplace and are all conventional methods or common knowledge. They will not be described in detail here. Those skilled in the art can make any selections according to their needs or convenience.

[0038] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.

Claims

1. An infrared sensor control calendering machine for processing aluminum foil, characterized by, Include: The top and both sides of the main support (1) are provided with openings, a notch (16) is formed in the top of one side of the main support (1), a plurality of second rotating shafts (25) and a plurality of first rotating shafts (11) are rotatably connected to one side of the main support (1), the plurality of first rotating shafts (11) are located below the plurality of second rotating shafts (25), the plurality of first rotating shafts (11) are located on the same horizontal line, the plurality of second rotating shafts (25) are inclined, one end of the second rotating shaft (25) and one end of the first rotating shaft (11) are provided with a calender assembly for calendering aluminum foil, the calender assembly comprises a rectangular rod (19) fixedly connected to one end of the second rotating shaft (25), the outer wall of the rectangular rod (19) is sleeved with an upper roller (5), the inner portion of the upper roller (5) is provided with a rectangular hole (17) engaged with the rectangular rod (19), one end of the first rotating shaft (11) is fixedly connected with a lower roller (13), and the lower roller (13) is used in cooperation with the upper roller (5). The outer wall of the second rotating shaft (25) and the first rotating shaft (11) is provided with a driving assembly for driving the second rotating shaft (25) and the first rotating shaft (11) to rotate, the driving assembly comprises a synchronous wheel (21) fixedly connected to the outer wall of the second rotating shaft (25) and the first rotating shaft (11), the outer walls of two adjacent synchronous wheels (21) are drivingly sleeved with the same synchronous belt (20), one side of the main support (1) is fixedly connected with a protective cover (7), one side of the protective cover (7) is fixedly connected with a servo motor (10), and one end of one of the second rotating shafts (25) is fixedly connected with the output shaft of the servo motor (10).

2. The infrared sensing control calendering machine for processing aluminum foil according to claim 1, wherein, One end of one of the second rotating shafts (25) is fixedly connected with a first extension shaft (22), one end of the first rotating shaft (11) is fixedly connected with a second extension shaft (23), the outer wall of the second extension shaft (23) is fixedly sleeved with a first gear (12), and the outer wall of the first extension shaft (22) is fixedly sleeved with a second gear (24). The first gear (12) and the second gear (24) are engaged.

3. The infrared sensor controlled calendering machine for processing aluminum foil according to claim 1, wherein, One side of the main support (1) is fixedly connected with a mounting plate (6), and the bottom of the mounting plate (6) is provided with a plurality of infrared sensors (4).

4. The infrared sensing control calendering machine for processing aluminum foil according to claim 1, wherein, Two first support blocks (8) symmetrically arranged are fixedly connected between the inner walls of the two sides of the main support (1), a plurality of second support blocks (15) are fixedly connected between the inner walls of the two sides of the main support (1), two first support blocks (8) are respectively located on the two sides of the plurality of second support blocks (15), and the second support blocks (15) and the first support blocks (8) are used in cooperation with the lower roller (13).

5. The infrared sensing control calendering machine for processing aluminum foil according to claim 1, wherein, Two insertion slots (14) symmetrically arranged are formed in the inner wall of the bottom of the notch (16), an insertion rod (18) is slidably connected in the insertion slot (14), and the top of the two insertion rods (18) is fixedly connected with the same auxiliary support (3). One side of the auxiliary support (3) is fixedly connected with a handle (2).

6. The infrared sensing control calendering machine for processing aluminum foil according to claim 1, wherein, The bottom of the main support (1) is fixedly connected with two symmetrically arranged supporting legs (9).

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