Material correcting equipment

By introducing a blower to remove metal shavings and an automated cleaning cylinder brush system into the metal straightening equipment, the problem of untimely cleaning of debris on the metal surface is solved, achieving efficient cleaning and automated waste removal during the metal straightening process, and avoiding metal damage and process impact.

CN224058575UActive Publication Date: 2026-03-31JIANGMEN XINRUI INTELLIGENT TECHNOLOGY CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-02-19
Publication Date
2026-03-31

AI Technical Summary

Technical Problem

Existing metal straightening equipment cannot effectively clean debris from metal surfaces during use, leading to metal damage. Furthermore, the failure to promptly remove waste debris affects the straightening process.

Method used

A material straightening device was designed, which uses a blower to blow away metal shavings, combined with a drive shaft and a cleaning cylinder to drive a brush for cleaning. The device uses a sprocket and chain to drive synchronous rotation, and a telescopic cylinder to drive the cleaning cylinder to move back and forth. The slope guides the waste shavings to slide, thus achieving automated cleaning.

Benefits of technology

It effectively cleans debris from metal surfaces, prevents metal damage, and enables timely removal of waste, thus improving the efficiency and quality of the straightening process.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of metal manufacturing and processing, in particular to material correcting equipment which comprises an equipment body, side supporting plates are fixedly connected to the two sides of the equipment body, a draught fan is fixedly connected to the upper end of the equipment body, a base is fixedly installed in the equipment body, and metal filing groove bodies are formed in the two sides of the base. Inclined faces are arranged on the two sides in the metal chip groove body, a slope body is fixedly installed in the metal chip groove body, in the using process of existing metal material correcting equipment, due to the fact that the outer surface of metal to be corrected cannot be cleaned, when sundries attached to the outer surface of the metal to be corrected are straightened, the metal to be corrected is prone to being pressed, and the metal to be corrected cannot be cleaned. And meanwhile, the cleaned metal scraps are not cleaned in time, so that the metal materials are possibly influenced in the correction process.
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Description

Technical Field

[0001] This utility model relates to the field of metal manufacturing and processing technology, and in particular to a material straightening device. Background Technology

[0002] Metal straightening equipment is used to straighten metal profiles, bars, pipes, wires, etc. It uses straightening rollers to compress the material and change its straightness. Generally, there are two rows of straightening rollers, though the number varies. There are also two-roller straightening machines that rely on the angle change of the two rollers (a concave, hyperbolic roller) to straighten materials of different diameters. The main types include pressure straightening machines, balance roller straightening machines, shoe roller straightening machines, and rotary reverse bending straightening machines, etc.

[0003] Existing metal straightening equipment cannot clean the outer surface of the metal to be straightened during use. As a result, when the outer surface of the metal to be straightened has debris adhering to it, the metal is easily compressed, which can lead to metal damage. At the same time, if the metal waste is not cleaned up in time, it may affect the metal straightening process. Utility Model Content

[0004] The main purpose of this utility model is to provide a material straightening device to solve the problems mentioned in the related technology that existing metal material straightening devices cannot clean the outer surface of the metal to be straightened during use. As a result, when the outer surface of the metal to be straightened has debris adhering to it, the metal is easily crushed, which can lead to metal damage. At the same time, if the metal waste is not cleaned up in time, it may affect the metal material straightening process.

[0005] To achieve the above objectives, according to one aspect of the present invention, a material straightening device is provided, comprising a device body, side support plates fixedly connected to both sides of the device body, a fan fixedly connected to the upper end of the device body, a base fixedly installed inside the device body, metal chip troughs provided on both sides of the base, inclined surfaces provided on both sides of the metal chip troughs, and a slope fixedly installed inside the metal chip troughs.

[0006] Furthermore, a front baffle is fixedly installed on one side of the main body of the equipment, and a rear baffle is fixedly installed on the other side of the main body of the equipment. A metal shavings opening and closing cover is hinged on the rear baffle. Several filter brackets are fixedly installed on the upper end of the metal shavings trough, and a correction cylinder is rotatably installed on the base.

[0007] Furthermore, the inner wall of the main body of the equipment is provided with drive shaft support grooves on both sides, and the main body of the equipment is provided with drive shaft support.

[0008] Furthermore, both ends of the drive shaft bracket are slidably installed in the drive shaft bracket groove, and two drive shafts are rotatably installed on the drive shaft bracket.

[0009] Furthermore, the lower end of the drive shaft bracket is provided with a chain and two sprockets, both of which are coaxially connected to the drive shaft and are driven by the chain meshing.

[0010] Furthermore, a plurality of rotating motor limiting posts are fixedly installed on the upper end of the transmission shaft bracket, and a rotating motor is provided between the rotating motor limiting posts. The transmission shaft is coaxially connected to the rotating motor.

[0011] Furthermore, each of the drive shafts is coaxially connected to a cleaning cylinder, and several brushes are fixedly installed on the cleaning cylinder.

[0012] Furthermore, each of the drive shafts is provided with a drive shaft groove fixing block at its lower end, and the drive shaft groove fixing block is fixedly installed on the upper end of the filter bracket.

[0013] Furthermore, a drive shaft groove is provided in the drive shaft groove fixing block, and the drive shaft is slidably installed in the drive shaft groove.

[0014] Furthermore, a telescopic cylinder bracket is fixedly installed inside the main body of the equipment, a telescopic cylinder is fixedly installed on the telescopic cylinder bracket, a connecting rod is fixedly connected to the output end of the telescopic cylinder, and one end of the connecting rod is fixedly connected to the transmission shaft bracket.

[0015] Compared with the prior art, the present invention has the following beneficial effects: the rotating motor drives the rotating shaft to rotate, which in turn drives the cleaning cylinder to rotate. The brush on the surface of the cleaning cylinder cleans the metal material. The cleaning cylinder rotates synchronously through the meshing transmission of the sprocket and the chain. The telescopic cylinder can move the cleaning cylinder back and forth in the slide groove of the transmission shaft through the connecting rod. The slope can make the falling metal scraps slide to one side. Attached Figure Description

[0016] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0017] Figure 2 This is a cross-sectional schematic diagram of the base structure of this utility model;

[0018] Figure 3 This is a cross-sectional view of the internal structure of the main body of the device of this utility model;

[0019] Figure 4 This is a schematic diagram of the structure of the standardized component of this utility model.

[0020] Illustrations: 1. Main body of equipment; 2. Base; 3. Fan; 4. Side support plate; 5. Drive shaft bracket slide groove; 6. Telescopic cylinder bracket; 7. Telescopic cylinder; 8. Drive shaft bracket; 9. Drive shaft; 10. Sprocket; 11. Chain; 12. Cleaning cylinder; 13. Rotary motor; 14. Drive shaft slide groove fixing block; 101. Front baffle; 102. Rear baffle; 103. Metal shavings opening and closing cover; 201. Correction cylinder; 202. Metal shavings trough; 203. Inclined surface; 204. Slope; 2021. Filter bracket; 701. Connecting rod; 1201. Brush; 1301. Rotary motor limit post; 1401. Drive shaft slide groove. Detailed Implementation

[0021] To further illustrate the technical means and effects adopted by the utility model in order to achieve the intended purpose of the utility model, the following detailed description of the specific implementation methods, structure, features and effects of the utility model, in conjunction with the accompanying drawings and preferred embodiments, is provided below.

[0022] Please see Figures 1-4 As shown, the purpose of this embodiment is to provide a material straightening device, including a device body 1, side support plates 4 fixedly connected to both sides of the device body 1, a fan 3 fixedly connected to the upper end of the device body 1, and a base 2 fixedly installed inside the device body 1.

[0023] Metal chip troughs 202 are provided on both sides of the base 2. Inclined surfaces 203 are provided on both sides inside the metal chip troughs 202. A slope 204 is fixedly installed inside the metal chip troughs 202. Several filter supports 2021 are fixedly installed at the upper end of the metal chip troughs 202. A correction cylinder 201 is rotatably installed on the base 2. The correction cylinder 201 is made of pure iron. A correction cylinder motor is fixedly connected above the correction cylinder 201.

[0024] The fan 3 blows air downwards, causing the metal scraps on the surface of the base 2 to move above the filter bracket 2021. The metal scraps then slide down through the gaps between the filter brackets 2021 and fall into the metal scrap trough 202. Some of the metal scraps fall directly to the bottom of the metal scrap trough 202, while the other part falls to the sides of the metal scrap trough 202. The inclined surfaces 203 on both sides of the metal scrap trough 202 send the metal scraps to the bottom of the metal scrap trough 202. The slope 204 in the metal scrap trough 202 sends all the metal scraps to the end near the rear baffle 102.

[0025] It should be noted that the gap between the filter supports 2021 is the same as the diameter of the filter supports 2021.

[0026] A front baffle 101 is fixedly installed on one side of the main body 1 of the equipment, and a rear baffle 102 is fixedly installed on the other side of the main body 1 of the equipment. A metal shavings opening and closing cover 103 is hinged on the rear baffle 102. Opening the metal shavings opening and closing cover 103 facilitates the cleaning of waste shavings in the metal shavings tank 202.

[0027] The inner walls of the main body 1 are provided with drive shaft support grooves 5 on both sides. The main body 1 is provided with drive shaft support 8. The two ends of the drive shaft support 8 are slidably installed in the drive shaft support grooves 5. The main body 1 is provided with telescopic cylinder support 6. The telescopic cylinder support 6 is provided with telescopic cylinder 7. The output end of the telescopic cylinder 7 is fixedly connected to the connecting rod 701. One end of the connecting rod 701 is fixedly connected to the drive shaft support 8. The lower end of the drive shaft 9 is provided with drive shaft groove fixing block 14. The drive shaft groove fixing block 14 is fixedly installed on the upper end of the filter bracket 2021. The drive shaft groove fixing block 14 is provided with drive shaft groove 1401. The drive shaft 9 is slidably installed in the drive shaft groove 1401.

[0028] The telescopic cylinder 7 drives the connecting rod 701 to extend and retract, causing the two ends of the drive shaft bracket 8 to slide in the drive shaft bracket groove 5, which in turn drives the bottom end of the drive shaft 9 to slide in the drive shaft groove 1401, so that the cleaning cylinder 12 can perform cyclic cleaning on the metal side.

[0029] It should be noted that the length of the drive shaft slide groove 1401 and the telescopic length of the connecting rod 701 are the same as the length of the drive shaft bracket slide groove 5.

[0030] Two drive shafts 9 are rotatably mounted on the drive shaft bracket 8. The lower end of the drive shaft bracket 8 is provided with a chain 11 and two sprockets 10. The sprockets 10 are coaxially connected to the drive shafts 9 and are driven by the chain 11. Several rotating motor limit posts 1301 are fixedly mounted on the upper end of the drive shaft bracket 8. A rotating motor 13 is provided between the rotating motor limit posts 1301. The drive shafts 9 are coaxially connected to the rotating motors 13. Each drive shaft 9 is coaxially connected to a cleaning cylinder 12. Several brushes 1201 are fixedly mounted on the cleaning cylinder 12.

[0031] The rotating motor 13 drives one side of the transmission shaft 9 to rotate on the transmission shaft bracket 8, and then through the meshing transmission between the sprocket 10 and the chain 11, the two transmission shafts 9 rotate synchronously, causing the cleaning cylinder 12 to rotate, and the brush 1201 cleans the side of the metal.

[0032] It should be noted that only one drive shaft 9 is connected to a rotating motor 13.

[0033] In practical use, the rotating motor 13, telescopic cylinder 7, straightening cylinder motor and fan 3 are started. The rotating motor 13 drives the transmission shaft 9 on one side to rotate on the transmission shaft bracket 8. Then, through the meshing transmission between the sprocket 10 and the chain 11, the two transmission shafts 9 rotate synchronously, causing the cleaning cylinder 12 to rotate, and the brush 1201 cleans the side of the metal.

[0034] The telescopic cylinder 7 drives the connecting rod 701 to extend and retract, causing the two ends of the transmission shaft bracket 8 to slide in the transmission shaft bracket groove 5, which in turn drives the bottom end of the transmission shaft 9 to slide in the transmission shaft groove 1401, so that the cleaning cylinder 12 can perform cyclic cleaning on the metal side.

[0035] The straightening cylinder motor drives the straightening cylinder 201 to rotate, straightening the metal material. The fan 3 blows air downwards, causing the metal waste on the surface of the base 2 to move above the filter bracket 2021. Then, the gaps between the filter brackets 2021 slide downwards and fall into the metal waste tank 202. Some of the metal waste falls directly to the bottom of the metal waste tank 202, while the other part falls to both sides of the metal waste tank 202. The inclined surfaces 203 on both sides of the metal waste tank 202 send the metal waste to the bottom of the metal waste tank 202. The slope 204 in the metal waste tank 202 sends all the metal waste to one end near the rear baffle 102. After cleaning, the metal waste opening and closing cover 103 is opened to facilitate the cleaning of the waste in the metal waste tank 202.

[0036] To further illustrate the technical means and effects adopted by this utility model in order to achieve the intended utility model purpose, the following detailed description of the specific implementation methods, structure, features and effects of this utility model is provided in conjunction with the accompanying drawings and preferred embodiments.

[0037] The above description is merely a preferred embodiment of the present utility model and is not intended to limit the present utility model in any way. Although the present utility model has been disclosed above with reference to a preferred embodiment, it is not intended to limit the present utility model. Any person skilled in the art can make some modifications or alterations to the above-disclosed technical content to create equivalent embodiments without departing from the scope of the present utility model. Any simple modifications, equivalent changes and alterations made to the above embodiments based on the technical essence of the present utility model without departing from the scope of the present utility model shall still fall within the scope of the present utility model.

Claims

1. A material correcting apparatus comprising an apparatus body (1), characterized in that, The equipment body (1) is fixedly connected with side support plates (4) on both sides, a fan (3) is fixedly connected to the upper end of the equipment body (1), a base (2) is fixedly installed in the equipment body (1), metal chip groove bodies (202) are formed on both sides of the base (2), inclined surfaces (203) are formed on both sides in the metal chip groove bodies (202), and slope bodies (204) are fixedly installed in the metal chip groove bodies (202).

2. A material correction apparatus according to claim 1, wherein The equipment body (1) is fixedly installed with a front baffle (101) on one side, a rear baffle (102) is fixedly installed on the other side of the equipment body (1), a metal chip opening and closing cover (103) is hingedly installed on the rear baffle (102), a plurality of filtering supports (2021) are fixedly installed on the upper end of the metal chip groove body (202), and a correction cylinder (201) is rotatably installed on the base (2).

3. A material correction apparatus according to claim 2, wherein Transmission shaft supports (8) are arranged in the equipment body (1).

4. A material correction apparatus according to claim 3, wherein The transmission shaft supports (8) are slidably installed in the transmission shaft support sliding grooves (5), and two transmission shafts (9) are rotatably installed on the transmission shaft supports (8).

5. A material correction apparatus according to claim 4, wherein The lower end of the transmission shaft support (8) is provided with a chain (11) and two chain wheels (10), the chain wheels (10) are coaxially connected with the transmission shafts (9), and the chain wheels (10) are engaged in transmission through the chain (11).

6. A material correction apparatus according to claim 5, wherein A plurality of rotating motor limiting columns (1301) are fixedly installed on the upper end of the transmission shaft support (8), a rotating motor (13) is arranged between the rotating motor limiting columns (1301), and the transmission shafts (9) are coaxially connected with the rotating motor (13).

7. A material correction apparatus according to claim 6, wherein The transmission shafts (9) are coaxially connected with cleaning cylinders (12), and a plurality of brushes (1201) are fixedly installed on the cleaning cylinders (12).

8. A material correction apparatus according to claim 7, wherein The lower end of the transmission shaft (9) is provided with a transmission shaft sliding groove fixed block (14), and the transmission shaft sliding groove fixed block (14) is fixedly installed on the upper end of the filtering support (2021).

9. A material correction apparatus according to claim 8, wherein The transmission shaft sliding groove fixed block (14) is provided with a transmission shaft sliding groove (1401), and the transmission shaft (9) is slidably installed in the transmission shaft sliding groove (1401).

10. The material correction apparatus of claim 3, wherein The equipment body (1) is fixedly installed with a telescopic cylinder support (6), the telescopic cylinder support (6) is fixedly installed with a telescopic cylinder (7), the output end of the telescopic cylinder (7) is fixedly connected with a connecting rod (701), and one end of the connecting rod (701) is fixedly connected with the transmission shaft support (8).