Bend welding equipment for black metal smelting
By designing a turntable, guide plate, and motor-driven welding head, the problem of traditional welding devices being unable to automatically weld elbows of different diameters was solved, thus improving the stability and efficiency of automatic welding.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-02
- Publication Date
- 2026-03-31
AI Technical Summary
Traditional welding equipment cannot automatically weld elbows of different diameters, requiring manual welding with a handheld welding torch, which leads to unstable welding.
A welding device for elbows in ferrous metal smelting was designed. It adopts a turntable, guide plate, friction pad, positioning welding mechanism and motor-driven welding head to realize automatic clamping and welding of elbow pipes.
It enables stable and automatic welding of elbows of different diameters, improving welding efficiency and stability.
Smart Images

Figure CN224059082U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of welding equipment technology, and in particular to a welding equipment for elbows in ferrous metal smelting. Background Technology
[0002] Welding is the primary function of welding equipment. It can fuse two or more metal parts or other materials together to form a strong, sealed structure that can withstand high-intensity forces and pressures.
[0003] Existing welding equipment requires clamping during welding, and it needs to clamp elbows of different diameters. When welding a pair of elbows at their contact points, automatic rotation is required to ensure welding stability. However, traditional welding is mostly done manually with a handheld welding torch, which cannot achieve perfect automatic welding. Therefore, a ferrous metal smelting elbow welding equipment is needed. Utility Model Content
[0004] The purpose of this invention is to address the shortcomings of existing technologies where traditional welding is mostly done manually with handheld welding torches, which cannot achieve perfect automatic welding of round shapes. Therefore, this invention proposes a welding equipment for elbows in ferrous metal smelting.
[0005] To achieve the above objectives, the present invention adopts the following technical solution:
[0006] A welding device for elbows in ferrous metal smelting includes a base. A pair of raised seats are fixedly connected to the upper surface of the base. A fixing ring is fixedly connected to the surface of the raised seats. Multiple guide plates are fixedly connected to the inner wall of the fixing ring. An L-shaped plate is slidably connected to the inner wall of each guide plate. A friction pad is fixedly connected to one end of each L-shaped plate. A turntable is rotatably connected to the surface of the fixing ring. An annular corrugated groove is formed on the surface of the turntable. A ball head is fixedly connected to the surface of the L-shaped plate. The ball head is installed inside the annular corrugated groove and in close contact with the inner wall of the annular corrugated groove. A positioning welding mechanism is installed on the surface of the raised seats.
[0007] Preferably, the positioning welding mechanism includes a fixed box fixedly connected to the surface of the raised seat, a spring telescopic rod fixedly connected to the inner wall of the fixed box, a trapezoidal block fixedly connected to one end of the spring telescopic rod, and the surface of the trapezoidal block slidably connected to the inner wall of the fixed box.
[0008] Furthermore, the surface of the turntable is provided with multiple inclined grooves, the surface of the trapezoidal block is adapted to the inner wall of the inclined groove, an adjusting sleeve is fixedly connected to the surface of the turntable, and an anti-slip sleeve is fixedly connected to the surface of the adjusting sleeve.
[0009] Preferably, a support plate is fixedly connected to the upper surface of the base, a protective ring is fixedly connected to the upper surface of the support plate, a slider is slidably connected to the inner wall of the protective ring, and a welding head is fixedly connected to the surface of the slider.
[0010] Furthermore, a motor is fixedly connected to the surface of the support plate, a rotating ring is fixedly connected to one end of the slider, and an external gear ring is fixedly connected to one side of the rotating ring.
[0011] Preferably, a spur gear is fixedly connected to the output end of the motor, the spur gear meshes with an external gear ring, and a clearance hole is provided on the surface of the support plate.
[0012] The beneficial effects of this utility model are as follows:
[0013] The turntable rotates via an annular wave groove, which in turn drives multiple L-shaped plates to move closer together via multiple ball heads, positioning and clamping the elbow pipe. The advantage of this is that it can clamp elbow pipes of different diameters. During welding, the spur gear drives the rotating ring to rotate via the external gear ring, and the welding head slides inside the protective ring. One rotation completes the welding operation for a pair of elbow pipes. Attached Figure Description
[0014] Figure 1 This is a three-dimensional structural diagram of a welding equipment for ferrous metal smelting elbows proposed in this utility model.
[0015] Figure 2 This is a three-dimensional structural diagram of an annular corrugated groove in a ferrous metal smelting elbow welding equipment proposed in this utility model.
[0016] Figure 3 This is a cross-sectional structural diagram of the fixing box in a ferrous metal smelting elbow welding equipment proposed in this utility model.
[0017] Figure 4 This is a three-dimensional structural diagram of the external gear ring in a ferrous metal smelting elbow welding equipment proposed in this utility model.
[0018] In the diagram: 1. Base; 2. Elevating seat; 3. Support plate; 4. Fixing ring; 5. Turntable; 6. Adjusting sleeve; 7. Annular wave groove; 8. Guide plate; 9. Ball head; 10. L-shaped plate; 11. Friction pad; 12. Fixing box; 13. Spring telescopic rod; 14. Trapezoidal block; 15. Inclined groove; 16. Motor; 17. Spur gear; 18. External gear ring; 19. Rotating ring; 20. Welding head; 21. Protective ring; 22. Slider; 23. Anti-slip sleeve; 24. Clearance hole. Detailed Implementation
[0019] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.
[0020] Reference Figures 1-4 A welding device for elbows in ferrous metal smelting includes a base 1. A pair of lifting seats 2 are fixedly connected to the upper surface of the base 1. A fixing ring 4 is fixedly connected to the surface of the lifting seat 2. Multiple guide plates 8 are fixedly connected to the inner wall of the fixing ring 4. L-shaped plates 10 are slidably connected to the inner walls of the multiple guide plates 8. A friction pad 11 is fixedly connected to one end of the L-shaped plate 10. A turntable 5 is rotatably connected to the surface of the fixing ring 4. An annular wave groove 7 is formed on the surface of the turntable 5. A ball head 9 is fixedly connected to the surface of the L-shaped plate 10. The ball head 9 is installed inside the annular wave groove 7 and is in close contact with the inner wall of the annular wave groove 7. A positioning welding mechanism is installed on the surface of the lifting seat 2.
[0021] By setting a fixed ring 4, the rotation of the turntable 5 is kept stable; by setting a guide plate 8, the sliding of the L-shaped plate 10 is kept stable; by setting friction pads 11, the clamping is kept stable; by setting an annular wave groove 7, the distance between multiple friction pads 11 is adjusted; and by setting a positioning welding mechanism, elbows of different diameters are clamped and welded, maintaining the stability of the automatic welding circle.
[0022] In this utility model, reference is made to Figure 3 The positioning welding mechanism includes a fixed box 12 fixedly connected to the surface of the lifting seat 2. A spring telescopic rod 13 is fixedly connected to the inner wall of the fixed box 12. A trapezoidal block 14 is fixedly connected to one end of the spring telescopic rod 13. The surface of the trapezoidal block 14 is slidably connected to the inner wall of the fixed box 12.
[0023] By setting the spring telescopic rod 13, the trapezoidal locking block 14 is driven to reset. By setting the trapezoidal locking block 14 to cooperate with the inclined groove 15, the angle of the turntable 5 is positioned.
[0024] In this utility model, reference is made to Figure 3 The surface of the turntable 5 is provided with multiple inclined grooves 15, the surface of the trapezoidal block 14 is adapted to the inner wall of the inclined groove 15, and the surface of the turntable 5 is fixedly connected to an adjusting sleeve 6, and the surface of the adjusting sleeve 6 is fixedly connected to an anti-slip sleeve 23.
[0025] By setting the anti-slip sleeve 23, the friction of the rotating adjusting sleeve 6 is increased. By setting the adjusting sleeve 6, the turntable 5 is driven to rotate for angle adjustment.
[0026] In this utility model, reference is made to Figure 4A support plate 3 is fixedly connected to the upper surface of the base 1, a protective ring 21 is fixedly connected to the upper surface of the support plate 3, a slider 22 is slidably connected to the inner wall of the protective ring 21, and a welding head 20 is fixedly connected to the surface of the slider 22.
[0027] By setting a protective ring 21, the slider 22 is kept stable within the protective ring 21. By setting a welding head 20, the elbow pipe within the protective ring 21 is welded in a circular motion.
[0028] In this utility model, reference is made to Figure 4 A motor 16 is fixedly connected to the surface of the support plate 3, a rotating ring 19 is fixedly connected to one end of the slider 22, and an external gear ring 18 is fixedly connected to one side of the rotating ring 19.
[0029] By setting up motor 16, the spur gear 17 is driven to rotate, and by setting up rotating ring 19, the external gear ring 18 is installed.
[0030] In this utility model, reference is made to Figure 4 The output end of the motor 16 is fixedly connected to a spur gear 17, which meshes with the external gear ring 18. The surface of the support plate 3 is provided with a clearance hole 24.
[0031] By setting a spur gear 17, the external gear ring 18 is driven to rotate, and by setting a clearance hole 24, the movement of the welding head 20 is spatially cleared.
[0032] Working principle: After inserting a pair of elbow pipes into the adjusting sleeve 6, the operator rotates the adjusting sleeve 6 to drive the turntable 5 to rotate and adjust the angle of the turntable 5. During this process, the trapezoidal locking block 14 repeatedly compresses the spring telescopic rod 13, making it shorter. When the turntable 5 does not rotate, the trapezoidal locking block 14 engages with the inclined groove 15 to maintain stability. The turntable 5 rotates through the annular wave groove 7, which drives multiple L-shaped plates 10 to move closer to each other through multiple ball heads 9. The elbow pipes are positioned and clamped by the friction pads 11. Then, the motor 16 is started, which drives the spur gear 17 to rotate. The spur gear 17 drives the rotating ring 19 to rotate through the external gear ring 18. The rotating ring 19 drives the slider 22 and the welding head 20 to move together. The welding head 20 slides within the protective ring 21 to maintain stability. The welding head 20 rotates once to automatically weld a pair of elbow pipes. With the above structure, elbow pipes of different diameters can be welded into circles.
[0033] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.
Claims
1. A ferrous metallurgical elbow welding apparatus comprising a base (1), characterised in that, The upper surface of the base (1) is fixedly connected with a pair of raised seats (2), the surface of the raised seat (2) is fixedly connected with a fixed ring (4), the inner wall of the fixed ring (4) is fixedly connected with a plurality of guide plates (8), the inner wall of the plurality of guide plates (8) is slidably connected with an L-shaped plate (10), one end of the L-shaped plate (10) is fixedly connected with a friction pad (11), the surface of the fixed ring (4) is rotatably connected with a rotating disc (5), the surface of the rotating disc (5) is provided with an annular wave groove (7), the surface of the L-shaped plate (10) is fixedly connected with a ball head (9), the ball head (9) is installed in the inner part of the annular wave groove (7) and is in abutting contact with the inner wall of the annular wave groove (7), and the surface of the raised seat (2) is provided with a positioning welding mechanism.
2. A ferrous metals smelting elbow welding apparatus according to claim 1, characterised in that The positioning welding mechanism comprises a fixed box (12) fixedly connected to the surface of the raised seat (2), the inner wall of the fixed box (12) is fixedly connected with a spring telescopic rod (13), one end of the spring telescopic rod (13) is fixedly connected with a trapezoidal clamping block (14), and the surface of the trapezoidal clamping block (14) is slidably connected with the inner wall of the fixed box (12).
3. A ferrous metals smelting elbow welding apparatus according to claim 2, characterised in that, The surface of the rotating disc (5) is provided with a plurality of inclined grooves (15), the surface of the trapezoidal clamping block (14) is matched with the inner wall of the inclined groove (15), the surface of the rotating disc (5) is fixedly connected with an adjusting sleeve (6), and the surface of the adjusting sleeve (6) is fixedly connected with an anti-skid sleeve (23).
4. A ferrous metals smelting elbow welding apparatus according to claim 1, characterised in that, The upper surface of the base (1) is fixedly connected with a support plate (3), the upper surface of the support plate (3) is fixedly connected with a protective ring (21), the inner wall of the protective ring (21) is slidably connected with a sliding block (22), and the surface of the sliding block (22) is fixedly connected with a welding head (20).
5. A ferrous metals smelting elbow welding apparatus according to claim 4, characterised in that, The surface of the support plate (3) is fixedly connected with a motor (16), one end of the sliding block (22) is fixedly connected with a rotating ring (19), and one side of the rotating ring (19) is fixedly connected with an outer gear ring (18).
6. A ferrous metals smelting elbow welding apparatus according to claim 5, characterised in that, The output end of the motor (16) is fixedly connected with a spur gear (17), the spur gear (17) is engaged with the outer gear ring (18), and the surface of the support plate (3) is provided with an avoiding hole (24).