Roller machining and forming equipment

By designing the fixing and grinding mechanism of the roll forming equipment, the problem of unstable roll installation was solved, achieving stable grinding and waste recycling, and improving the applicability and cleanliness of the device.

CN224059365UActive Publication Date: 2026-03-31LIAONING ZHONGDA ROLL CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-04-11
Publication Date
2026-03-31

AI Technical Summary

Technical Problem

The existing grinding equipment is unstable during roll installation, which leads to errors in the grinding process.

Method used

A roll forming equipment was designed, comprising a fixing mechanism and a grinding mechanism. It utilizes components such as a three-jaw chuck, a bidirectional threaded rod, and an electric slider to achieve stable fixing and grinding of the rolls. It is suitable for rolls of different sizes and is equipped with a waste recycling system.

Benefits of technology

It achieves stable fixing and grinding of the rolls, is applicable to rolls of different sizes, improves the stability and practicality of the device, and can promptly recover grinding waste for easy cleaning.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses roller processing and forming equipment, which relates to the technical field of roller processing and comprises a base, a roller and a shell arranged on the base. The sliding door is arranged on the shell; the grinding mechanism is arranged on the shell and the base; the fixing mechanism is arranged on the base and the shell, and the fixing mechanism comprises a three-jaw chuck arranged on the shell; the mounting groove is formed in the base; the driving motor is arranged in the mounting groove; the fixing groove is formed in the shell; the bidirectional threaded rod is arranged at the output end of the driving motor; the moving part is arranged on the two-way threaded rod; and the fixed part is arranged on the movable part. According to the device, the fixing mechanism is arranged, rollers of different sizes can be fixed, the fixing mechanism can be adjusted according to the rollers, the device is suitable for grinding work of the rollers of different sizes, and the stability and practicability of the device are improved.
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Description

Technical Field

[0001] This utility model relates to the field of roll processing technology, and in particular to a roll processing and forming equipment. Background Technology

[0002] Rolls are the core components of rolling mills used for rolling steel. They induce plastic deformation in metal through rolling pressure and are crucial tools determining mill efficiency and rolled product quality. Rolls mainly consist of three parts: the roll body, the roll neck, and the shaft end. The roll body must have a smooth surface for use, which requires surface treatment, typically using a grinding device. However, current grinding devices sometimes experience instability during roll installation, leading to errors in subsequent grinding processes. Therefore, improvements are needed. Utility Model Content

[0003] In view of the shortcomings of the existing technology, the purpose of this utility model is to provide a roll processing and forming equipment, which aims to solve the technical problem of unstable installation of the roll by the above-mentioned grinding device.

[0004] To achieve the above objectives, the present invention adopts the following technical solution:

[0005] A roll forming device includes a base and rolls, and further includes:

[0006] The outer casing is mounted on the base and fixedly connected to the base;

[0007] A sliding door is provided on the outer casing and is slidably connected to the outer casing;

[0008] A grinding mechanism, mounted on the outer casing and base, is used for grinding the rolls and recycling waste materials;

[0009] A fixing mechanism, disposed on the base and the housing, is used to fix the roll. The fixing mechanism includes:

[0010] A three-jaw chuck is mounted on the housing and rotatably connected to the housing.

[0011] A mounting slot is provided on the base for mounting components;

[0012] A drive motor is disposed in the mounting slot and fixedly connected to the mounting slot;

[0013] A mounting groove is provided on the outer casing for mounting components;

[0014] A bidirectional threaded rod is disposed at the output end of the drive motor and is fixedly connected to the output end of the drive motor;

[0015] The device has two movable parts, which are disposed on the bidirectional threaded rod and are threadedly connected to the bidirectional threaded rod.

[0016] The device has two fasteners, which are disposed on the movable component and fixedly connected to it.

[0017] Preferably, the polishing mechanism includes:

[0018] A grinding device is installed on the outer casing and is used to grind the rollers.

[0019] A recycling device is installed on the grinding device and the base for recycling waste materials.

[0020] Preferably, the polishing mechanism includes:

[0021] A mounting section is provided on the outer casing for mounting components;

[0022] A grinding section is provided on the mounting section and is used to grind the rolls.

[0023] Preferably, the mounting part includes:

[0024] The slide rails are multiple in number and are disposed on the housing and fixedly connected to the housing.

[0025] An electric slider is mounted on the slide rail and slidably connected to the slide rail;

[0026] A cylinder is disposed inside the electric slider and is fixedly connected to the electric slider.

[0027] Preferably, the polishing part includes:

[0028] The mounting component is mounted on the cylinder and fixedly connected to the cylinder;

[0029] A driving component is disposed on the mounting component and fixedly connected to the driving component;

[0030] A grinding wheel is mounted on the driving component and is fixedly connected to the driving component.

[0031] Preferably, the recycling device includes:

[0032] The device has two connecting rods, which are mounted on the electric slider and fixedly connected to it.

[0033] The system has two slides, which are disposed on the base for mounting components.

[0034] A recycling tank, located on the base, is used for the entry of waste materials.

[0035] Preferably, the recycling device further includes:

[0036] Two blocking components are provided, and the two blocking components are disposed between the slide groove and the connecting rod, and are slidably connected to the slide groove and fixedly connected to the connecting rod;

[0037] A collection box, located inside the recycling tank, is used for collecting waste materials.

[0038] In summary, due to the adoption of the above technical solution, the beneficial effects of this utility model are:

[0039] 1. This device can stably fix the rolls by setting a fixing mechanism, and can fix rolls of different sizes. The fixing mechanism can be adjusted according to the rolls, so that this device can be used for grinding rolls of different sizes, thus improving the stability and practicality of the device.

[0040] 2. This device, by setting up a grinding mechanism, can perform grinding work on rolls, and can also perform surface grinding work on rolls of different sizes. During the grinding process, the waste generated can be collected in a timely manner, which facilitates subsequent cleaning work. Attached Figure Description

[0041] To more clearly illustrate the technical solutions of the embodiments of this utility model, the drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0042] Figure 1 A three-dimensional structural schematic diagram of a roll forming equipment is shown.

[0043] Figure 2 A front view schematic diagram of a roll forming equipment is shown.

[0044] Figure 3 It shows Figure 2 A schematic diagram of the cross-sectional structure of AA.

[0045] Figure 4 An exploded three-dimensional structural diagram of a portion of the grinding mechanism in a roll forming equipment is shown.

[0046] Figure 5 A three-dimensional structural schematic diagram of a fixing mechanism in a roll forming equipment is shown.

[0047] Legend:

[0048] 1. Base; 2. Roller; 3. Housing; 4. Sliding door; 5. Three-jaw chuck; 6. Mounting slot; 7. Drive motor; 8. Fixing slot; 9. Two-way threaded rod; 10. Moving part; 11. Fixing part; 12. Slide rail; 13. Connecting rod; 14. Cylinder; 15. Mounting part; 16. Drive part; 17. Grinding wheel; 18. Collection box; 19. Slide groove; 20. Recycling trough; 21. Blocking part; 22. Electric slider. Detailed Implementation

[0049] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of the present utility model.

[0050] In the description of this utility model, it should be understood that the terms "length", "width", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0051] It should be noted that when a component is described as "fixed to" another component, it can be directly on the other component or may have a component in between. When a component is considered "connected to" another component, it can be directly connected to the other component or may have a component in between. When a component is considered "set on" another component, it can be directly set on the other component or may have a component in between. The terms "vertical," "horizontal," "left," "right," and similar expressions used in this document are for illustrative purposes only.

[0052] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of indicated technical features. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of this utility model, "a plurality of" means two or more, unless otherwise explicitly specified.

[0053] Reference Figures 1 to 5 The following is a further description of an embodiment of the roll forming equipment of this utility model.

[0054] A roll forming device includes a base 1 and a roll 2, and a housing 3 disposed on and fixedly connected to the base 1; a sliding door 4 disposed on and slidably connected to the housing 3; a grinding mechanism disposed on the housing 3 and the base 1 for grinding the roll 2 and recycling waste materials; and a fixing mechanism disposed on the base 1 and the housing 3 for fixing the roll 2, the fixing mechanism including: a three-jaw chuck 5 disposed on the housing 3 and rotatably connected to the housing 3; and a mounting groove 6 disposed on the base 1. The mounting groove 6 is used for mounting components; the drive motor 7 is disposed in the mounting groove 6 and fixedly connected to the mounting groove 6; the fixing groove 8 is disposed on the housing 3 and used for mounting components; the bidirectional threaded rod 9 is disposed on the output end of the drive motor 7 and fixedly connected to the output end of the drive motor 7; there are two moving parts 10, and the two moving parts 10 are disposed on the bidirectional threaded rod 9 and threadedly connected to the bidirectional threaded rod 9; there are two fixing parts 11, and the two fixing parts 11 are disposed on the moving parts 10 and fixedly connected to the moving parts 10.

[0055] In this configuration, the three-jaw chuck 5 can fix the roll 2 and drive the roll 2 to rotate; the mounting groove 6 is used to install the drive motor 7, the fixing groove 8 is used to rotatably connect one end of the bidirectional threaded rod 9, and the moving part 10 is also set in the fixing groove 8.

[0056] refer to Figure 1 In a preferred embodiment, the grinding mechanism includes: a grinding device disposed on the outer shell 3 for grinding the roller 2; and a recycling device disposed on the grinding device and the base 1 for recycling waste materials.

[0057] refer to Figure 1 and Figure 5 In a preferred embodiment, the grinding mechanism includes: a mounting part disposed on the housing 3 for mounting components; and a grinding part disposed on the mounting part for grinding the roller 2.

[0058] refer to Figure 1 and Figure 4 In a preferred embodiment, the mounting part includes: a plurality of slide rails 12, which are disposed on the housing 3 and fixedly connected to the housing 3; an electric slider 22 disposed on the slide rails 12 and slidably connected to the slide rails 12; and a cylinder 14 disposed inside the electric slider 22 and fixedly connected to the electric slider 22.

[0059] refer to Figure 2 and Figure 3 as well as Figure 4In a preferred embodiment, the grinding part includes: a mounting member 15, which is disposed on the cylinder 14 and fixedly connected to the cylinder 14; a driving member 16, which is disposed on the mounting member 15 and fixedly connected to the driving member 16; and a grinding wheel 17, which is disposed on the driving member 16 and fixedly connected to the driving member 16.

[0060] refer to Figure 4 In a preferred embodiment, the recycling device includes: two connecting rods 13, which are disposed on and fixedly connected to the electric slider 22; two sliding grooves 19, which are disposed on the base 1 for mounting components; a recycling trough 20, which is disposed on the base 1 for the entry of waste materials; two blocking members 21, which are disposed between the sliding grooves 19 and the connecting rods 13, and are slidably connected to the sliding grooves 19 and fixedly connected to the connecting rods 13; and a collection box 18, which is disposed in the recycling trough 20 for the collection of waste materials.

[0061] In this configuration, one end of the connecting rod 13 is fixedly connected to the electric slider 22, and the other end is located in the slide rails 12 on both sides and is slidably connected to the slide rails 12; the electric slider 22 is equipped with a drive assembly to provide power so that the electric slider 22 can slide on the slide rails 12; the recycling trough 20 is used for waste to enter the collection box 18; the cylinder 14 can adjust the height of the grinding wheel 17.

[0062] This device, through its fixing mechanism, can stably fix the roll 2, and can fix rolls 2 of different sizes. The fixing mechanism can be adjusted according to the roll 2, making the device suitable for grinding rolls 2 of different sizes, thus improving the stability and practicality of the device. This device, through its grinding mechanism, can perform grinding work on the roll 2, and can also perform surface grinding work on rolls 2 of different sizes. Furthermore, it can promptly collect the waste generated during the grinding process, facilitating subsequent cleaning.

[0063] Working principle: When using this device, one end of the roll 2 is fixed on the three-jaw chuck 5, and the other end is driven by the start of the drive motor 7. The drive motor 7 drives the bidirectional threaded rod 9 to rotate. When the bidirectional threaded rod 9 rotates, it drives the moving part 10 to move, reducing the distance between the moving parts 10 on both sides, so that the fixed part 11 contacts the roll 2 and supports the roll 2. During operation, the three-jaw chuck 5 drives the roller 2 to rotate, while the cylinder 14 extends and moves the mounting part 15 closer to the base 1, allowing the grinding wheel 17 to contact the roller 2. The grinding wheel 17 is then driven to rotate by the drive part 16 to grind the surface of the roller 2. During grinding, the blocking part 21 promptly blocks the waste material from splashing. The waste material falling on the blocking part 21 slides down into the collection box 18. During grinding, the electric slider 22 can also move the mounting part 15 to change the position of the grinding wheel 17 and grind the roller 2 from all angles. At the same time, the electric slider 22 can also move the blocking part 21 synchronously.

[0064] The above description of the embodiments enables those skilled in the art to make or use the present invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the present invention. Therefore, the present invention is not to be limited to the embodiments shown herein, but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.

Claims

1. A roll forming apparatus comprising a base (1) and a roll (2), characterised in that, Also include: The shell (3) is arranged on the base (1), and is fixedly connected with the base (1); The sliding door (4) is arranged on the shell (3), and is slidably connected with the shell (3); Polishing mechanism, arranged on the shell (3) and base (1), for polishing and waste recycling of roll (2); Fixing mechanism, arranged on the base (1) and shell (3), for fixing the roll (2), the fixing mechanism comprises: Three jaw chuck (5), arranged on the shell (3), and rotatably connected with the shell (3); Mounting groove (6), arranged on the base (1), for mounting parts; Driving motor (7), arranged in the mounting groove (6), and fixedly connected with the mounting groove (6); Fixed groove (8), arranged on the shell (3), for mounting parts; Two-way threaded rod (9), arranged on the output end of the driving motor (7), and fixedly connected with the output end of the driving motor (7); Moving part (10), two, and two moving parts (10) are arranged on the two-way threaded rod (9), and are threadedly connected with the two-way threaded rod (9); Fixed part (11), two, and two fixed parts (11) are arranged on the moving part (10), and are fixedly connected with the moving part (10).

2. A roll forming apparatus according to claim 1, wherein The polishing mechanism comprises: Polishing device, arranged on the shell (3), for polishing work of the roll (2); Recovery device, arranged on the polishing device and base (1), for recycling waste.

3. A roll forming apparatus as defined in claim 2, wherein, The polishing mechanism comprises: Mounting part, arranged on the shell (3), for mounting parts; Polishing part, arranged on the mounting part, for polishing roll (2).

4. A roll forming apparatus as defined in claim 3, wherein, The mounting part comprises: Slide rail (12), a plurality of, and a plurality of slide rails (12) are arranged on the shell (3), and are fixedly connected with the shell (3); Electric sliding block (22), arranged on the slide rail (12), and slidably connected with the slide rail (12); Air cylinder (14), arranged in the electric sliding block (22), and fixedly connected with the electric sliding block (22).

5. A roll forming apparatus as defined in claim 4, wherein, The polishing part comprises: Mounting part (15), arranged on the air cylinder (14), and fixedly connected with the air cylinder (14); Driving part (16), arranged on the mounting part (15), and fixedly connected with the driving part (16); Polishing wheel (17), arranged on the driving part (16), and fixedly connected with the driving part (16).

6. A roll forming apparatus as defined in claim 5, wherein, The recovery device comprises: Connecting rod (13), two, and two connecting rods (13) are arranged on the electric sliding block (22), and are fixedly connected with the electric sliding block (22); Slide groove (19), two, and two slide grooves (19) are arranged on the base (1), for mounting parts; Recovery groove (20), arranged on the base (1), for the entry of waste.

7. A roll forming apparatus as defined in claim 6, wherein, The recovery device further comprises: The blocking piece (21) has two, and the two blocking pieces (21) are arranged between the sliding groove (19) and the connecting rod (13) and are in sliding connection with the sliding groove (19) and in fixed connection with the connecting rod (13); The collecting box (18) is arranged in the recycling groove (20) and is used for collecting waste.