Efficient anti-deformation fixed-length cutting device for square timber

Abstract

The utility model discloses an efficient anti-deformation fixed-length square timber cutting device which comprises a mounting base, a supporting back plate is fixed to the edge of the top of the mounting base through bolts, a supporting mechanism is arranged on the side wall of the mounting base, and a pressing mechanism is arranged at the top of the mounting base. The pressing mechanism comprises a mounting stand column, a hydraulic rod B, a driving plate, a pressure sensor B, a mounting sliding plate, a mounting sliding column, a spring, a connecting support and a pressing roller, the driving mechanism is arranged on the outer side of the mounting base, the cutting mechanism is arranged on the inner wall of the mounting base, and the preheating mechanism is arranged on one side of the cutting mechanism. Square wood is transported through the driving mechanism, all-directional supporting and pressing are conducted on the square wood through the pressing mechanism and the supporting mechanism, deformation caused by internal stress release of the wood in the cutting process is counteracted by dynamically adjusting pressing force distribution, lateral and top cooperative pressing is conducted, and transverse displacement and longitudinal vibration of the wood during high-speed cutting are prevented; and the fixed-length cutting precision is improved.

Description

Technical Field

[0001] This utility model relates to the field of square timber processing technology, and in particular to a high-efficiency anti-deformation fixed-length cutting device for square timber. Background Technology

[0002] In the field of timber processing, the cutting of square timber to length is a core process in industries such as furniture manufacturing and building structures. Traditional cutting devices generally use a fixed clamping mechanism in conjunction with a circular saw or band saw to complete the operation, but this has significant drawbacks in practical applications: on the one hand, during the cutting process, the high-speed impact of the saw blade and the rigid clamping of the fixture can easily cause the rapid release of internal stress, leading to the twisting and cracking of fibers near the cut; on the other hand, the shrinkage and expansion effects caused by changes in the moisture content of the timber make it difficult for traditional mechanical positioning to guarantee the long-term stability of the finished product dimensions, requiring repeated adjustments and seriously affecting processing efficiency. To address these issues, we propose a high-efficiency, anti-deformation, fixed-length cutting device for square timber. Utility Model Content

[0003] The purpose of this invention is to overcome the shortcomings of the existing technology and provide a high-efficiency anti-deformation fixed-length cutting device for square timber.

[0004] The present invention solves its technical problem through the following technical solution: It includes a mounting base, the top edge of which is bolted to a supporting back plate; a supporting mechanism is provided on the side wall of the mounting base; a pressing mechanism is provided on the top of the mounting base; the pressing mechanism includes a mounting column, which is bolted to the top of the mounting base; a hydraulic rod B is fixed to the top of the mounting column; a drive plate is fixed to the bottom of the hydraulic rod B; a pressure sensor B is fixed to the bottom of the drive plate; a mounting slide plate is fixed to the bottom of the pressure sensor B; a mounting slide column is slidably connected to the inner wall of the mounting slide plate; a spring is provided on the outer side of the mounting slide column; a connecting bracket is fixed to the bottom of the mounting slide column; a pressing roller is rotatably connected to the inner wall of the connecting bracket; a drive mechanism is provided on the outer side of the mounting base; a cutting mechanism is provided on the inner wall of the mounting base; and a preheating mechanism is provided on one side of the cutting mechanism.

[0005] As a further improvement of this utility model, a control panel is provided on one side of the mounting base.

[0006] As a further improvement of this utility model, a square timber body is slidably connected to one side of the supporting back plate.

[0007] As a further embodiment of this utility model: the support mechanism includes a mounting side plate, which is fixed to the side wall of the mounting base by bolts. A hydraulic rod A is fixed to one side of the mounting side plate, and a pressure sensor A is fixed to one end of the hydraulic rod A. A rotating bracket A is fixed to one side of the pressure sensor A, and a support roller is rotatably connected to the inner wall of the rotating bracket A.

[0008] As a further embodiment of this utility model: the driving mechanism includes a mounting bracket, which is fixed to one side of the mounting base by bolts. A hydraulic rod C is fixed to one side of the mounting bracket, and a driving bracket is fixed to one end of the hydraulic rod C. A driving roller is provided on one side of the driving bracket.

[0009] As a further embodiment of this utility model: the cutting mechanism includes a mounting frame, which is fixed to the inner wall of the mounting base by bolts. A drive motor is fixed to one side of the mounting frame by bolts. A drive shaft is provided at the output end of the drive motor. A drive roller is fixed to the outside of the drive shaft. A cutting saw blade is provided to the outside of the drive roller. A saw blade limiting block is slidably connected to the outside of the cutting saw blade. The saw blade limiting block is fixedly connected to the mounting frame.

[0010] As a further embodiment of this utility model: the preheating mechanism includes a mounting plate, which is fixed to one side of the mounting frame by bolts. A hot air blower is fixed to one side of the mounting plate, and a hot air nozzle is fixed to one side of the hot air blower.

[0011] In summary, due to the adoption of the above technical solution, the beneficial effects of this utility model are:

[0012] 1. The timber is transported by the drive mechanism. During the process, the timber is supported by the side limit mechanism, the timber is pressed by the clamping mechanism, and finally the timber is cut by the cutting mechanism. By dynamically adjusting the distribution of the clamping force, the deformation caused by the release of internal stress in the wood during the cutting process is offset. The lateral and top clamping work together to prevent the wood from lateral displacement and longitudinal vibration during high-speed cutting, thereby improving the accuracy of fixed-length cutting.

[0013] 2. By setting up a preheating mechanism, hot air is blown out by a hot air blower during the cutting operation. The hot air is blown onto the cutting saw blade through the hot air nozzle, which can preheat the cutting saw blade before cutting, locally heat the cutting path, soften the wood fibers to release local stress, and reduce the stress change at the moment of cutting by using hot air pretreatment, thus reducing the risk of cracking of square timber. Attached Figure Description

[0014] Figure 1 A schematic diagram of an isometric structure according to an embodiment of the present invention is shown;

[0015] Figure 2 A schematic diagram of an isometric sectional view of a structure according to an embodiment of the present invention is shown;

[0016] Figure 3 The present invention provides an embodiment of the present invention. Figure 2 Enlarged structural diagram of part A in the middle;

[0017] Figure 4 A schematic diagram of the front cross-sectional structure according to an embodiment of the present invention is shown;

[0018] Figure 5 The present invention provides an embodiment of the present invention. Figure 4 Enlarged structural diagram of section B in the middle;

[0019] Figure 6 A schematic diagram of the cutting mechanism structure provided according to an embodiment of the present utility model is shown;

[0020] Figure 7 A schematic diagram of the pressing mechanism structure provided according to an embodiment of the present invention is shown.

[0021] Legend:

[0022] 100 Mounting base, 110 Control panel, 120 Support back plate, 130 Square timber body, 210 Mounting side plate, 220 Hydraulic rod A, 230 Pressure sensor A, 240 Rotating bracket A, 250 Support roller, 310 Mounting column, 320 Hydraulic rod B, 330 Drive plate, 340 Pressure sensor B, 350 Mounting slide plate, 360 Mounting slide column, 361 Spring, 370 Connecting bracket, 380 Pressure roller, 410 Mounting bracket, 420 Hydraulic rod C, 430 Drive bracket, 440 Drive roller, 510 Mounting frame, 520 Drive motor, 521 Drive shaft, 530 Drive roller, 540 Cutting saw blade, 550 Saw blade limit block, 610 Mounting cross plate, 620 Hot air blower, 630 Hot air nozzle. Detailed Implementation

[0023] In the description of this utility model, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", etc., indicating the orientation or positional relationship are based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this utility model and simplifying the description, and are not intended to indicate or imply that the device or component referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model.

[0024] In the description of this utility model, "multiple" means two or more, unless otherwise explicitly specified.

[0025] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installed," "equipped with," "sleeved / connected," "connected," etc., should be interpreted broadly. For example, "connection" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be a connection within two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0026] Please see Figure 1-7 This utility model provides a technical solution: It includes a mounting base 100, a control panel 110 on one side of the mounting base 100, a support back plate 120 fixed to the top edge of the mounting base 100 by bolts, a square timber body 130 slidably connected to one side of the support back plate 120, a support mechanism on the side wall of the mounting base 100, and a pressing mechanism on the top of the mounting base 100. The pressing mechanism includes a mounting column 310, a hydraulic rod B320, and a drive plate 330. A pressure sensor B340 is fixed to the bottom of the drive plate 330, and a mounting slide plate 350 is fixed to the bottom of the pressure sensor B340. A mounting slide column 360 is slidably connected to the inner wall of the mounting slide plate 350, a spring 361 is provided on the outer side of the mounting slide column 360, and a connecting bracket 370 is fixed to the bottom of the mounting slide column 360. A pressure roller 380 is rotatably connected to the inner wall of the connecting bracket 370. A driving mechanism is provided on the outer side of the mounting base 100, and a cutting mechanism is provided on the inner wall of the mounting base 100. A preheating mechanism is provided on one side of the cutting mechanism. The square timber is transported by the driving mechanism. During the process, the supporting mechanism provides applicable limiting support to the side of the square timber, the pressure mechanism provides applicable compression to the square timber, and finally the cutting mechanism performs the cutting operation on the square timber. By dynamically adjusting the distribution of the compression force, the deformation caused by the release of internal stress in the wood during the cutting process is offset. Lateral and top coordinating compression prevents lateral displacement and longitudinal vibration of the wood during high-speed cutting, improving the accuracy of fixed-length cutting. During the cutting process, the preheating mechanism locally heats the cutting path to soften the wood fibers and release local stress. Hot air pretreatment reduces the stress mutation at the moment of cutting, reducing the risk of cracking of the square timber.

[0027] Specifically, the support mechanism includes a mounting side plate 210, which is fixed to the side wall of the mounting base 100 by bolts. A hydraulic rod A220 is fixed to one side of the mounting side plate 210, and a pressure sensor A230 is fixed to one end of the hydraulic rod A220. A rotating bracket A240 is fixed to one side of the pressure sensor A230, and a support roller 250 is rotatably connected to the inner wall of the rotating bracket A240. By setting up the support mechanism, during the transportation of square timber, the side of the square timber can be limited and clamped by the cooperation of the support rollers 250 on both sides. During the process, the pressure sensor A230 detects the pressure at the support roller 250 in real time and controls the extension and retraction of the hydraulic rod A220, thereby realizing dynamic limiting and clamping of the side of the square timber and providing side support for the square timber during cutting.

[0028] Specifically, the drive mechanism includes a mounting bracket 410, which is fixed to one side of the mounting base 100 by bolts. A hydraulic rod C420 is fixed to one side of the mounting bracket 410, and a drive bracket 430 is fixed to one end of the hydraulic rod C420. A drive roller 440 is provided on one side of the drive bracket 430. By providing a drive mechanism, the square timber is moved by the rotation of the drive roller 440, which enables the transportation of the square timber.

[0029] Specifically, the cutting mechanism includes a mounting frame 510, which is fixed to the inner wall of the mounting base 100 by bolts. A drive motor 520 is fixed to one side of the mounting frame 510 by bolts. A drive shaft 521 is provided at the output end of the drive motor 520. A drive roller 530 is fixed to the outside of the drive shaft 521. A cutting saw blade 540 is provided to the outside of the drive roller 530. A saw blade limiting block 550 is slidably connected to the outside of the cutting saw blade 540. The saw blade limiting block 550 is fixedly connected to the mounting frame 510. The cutting mechanism is used to cut the square wood.

[0030] Specifically, the preheating mechanism includes a mounting plate 610, which is fixed to one side of the mounting frame 510 by bolts. A hot air blower 620 is fixed to one side of the mounting plate 610, and a hot air nozzle 630 is fixed to one side of the hot air blower 620. By setting up the preheating mechanism, during the cutting operation, hot air is blown out by the hot air blower 620 and blown onto the cutting saw blade 540 through the hot air nozzle 630. This can preheat the cutting saw blade 540 before cutting, locally heat the cutting path, soften the wood fibers to release local stress, and reduce the stress change at the moment of cutting by using hot air pretreatment, thereby reducing the risk of cracking of the square timber.

[0031] Working Principle: During use, the device is controlled via control panel 110. Hydraulic rod C420 moves drive bracket 430, which in turn moves drive roller 440, placing it against one side of the timber. The rotation of drive roller 440 moves the timber, enabling transport. During transport, hydraulic rod A220 moves pressure sensor A230, which in turn presses support roller 250 onto the timber. The support rollers 250 on both sides work together to clamp and limit the sides of the timber. During this process, pressure sensor A230 monitors the pressure on support roller 250 in real time and controls the extension and retraction of hydraulic rod A220, thus achieving dynamic clamping and limiting of the timber's sides. This provides lateral support for the timber during cutting. Hydraulic rod B320 moves drive plate 330 downwards, causing pressure roller 380 to press against the top of the timber. Under the action of spring 361... The lower mounting column 360 slides elastically on the mounting plate 350, allowing the clamping roller 380 to apply appropriate clamping pressure to the square timber. The clamping pressure is detected in real time by the pressure sensor B340, and the extension and retraction of the hydraulic rod B320 are controlled to dynamically adjust the clamping force to adapt to the irregular top surface of the square timber. The drive motor 520 drives the drive shaft 521 to rotate, and the drive roller 530 rotates, which in turn drives the cutting saw blade 540 to rotate. The saw blade limiting block 550 provides limiting support for the cutting saw blade 540, and the cutting saw blade 540 performs the cutting operation on the square timber. During the cutting operation, the hot air blown by the hot air fan 620 blows hot air through the hot air nozzle 630 onto the cutting saw blade 540, which can preheat the cutting saw blade 540 before cutting, locally heat the cutting path, soften the wood fibers to release local stress, and reduce the stress change at the moment of cutting by using hot air pretreatment.

[0032] Although the present invention discloses embodiments and accompanying drawings, those skilled in the art will understand that various substitutions, variations and modifications are possible without departing from the spirit and scope of the present invention and the appended claims. Therefore, the scope of the present invention is not limited to the contents disclosed in the embodiments and accompanying drawings.

Claims

1. A high-efficiency deformation-prevention cutting device for square timber, characterized in that, The application relates to a mounting base (100), the edge of the top of the mounting base (100) is fixed with a supporting back plate (120) through bolting, the side wall of the mounting base (100) is provided with a supporting mechanism, the top of the mounting base (100) is provided with a pressing mechanism, the pressing mechanism comprises a mounting column (310) which is fixed to the top of the mounting base (100) through bolting, the top of the mounting column (310) is fixed with a hydraulic rod B (320), the bottom of the hydraulic rod B (320) is fixed with a driving plate (330), the bottom of the driving plate (330) is fixed with a pressure sensor B (340), the bottom of the pressure sensor B (340) is fixed with a mounting sliding plate (350), the inner wall of the mounting sliding plate (350) is slidingly connected with a mounting sliding column (360), the outer side of the mounting sliding column (360) is provided with a spring (361), the bottom of the mounting sliding column (360) is fixed with a connecting support (370), the inner wall of the connecting support (370) is rotatably connected with a pressing roller (380), the outer side of the mounting base (100) is provided with a driving mechanism, the inner wall of the mounting base (100) is provided with a cutting mechanism, and one side of the cutting mechanism is provided with a preheating mechanism.

2. The high-efficiency deformation-preventing cutting device for square timber according to claim 1, characterized in that, One side of the mounting base (100) is provided with a control panel (110).

3. The high-efficiency deformation-preventing cutting device for square timber according to claim 1, characterized in that, One side of the supporting back plate (120) is slidingly connected with a square timber body (130).

4. The high-efficiency deformation-preventing cutting device for square timber according to claim 1, characterized in that, The supporting mechanism comprises a mounting side plate (210) which is fixed to the side wall of the mounting base (100) through bolting, one side of the mounting side plate (210) is fixed with a hydraulic rod A (220), one end of the hydraulic rod A (220) is fixed with a pressure sensor A (230), one side of the pressure sensor A (230) is fixed with a rotating support A (240), and the inner wall of the rotating support A (240) is rotatably connected with a supporting roller (250).

5. The high-efficiency deformation-preventing cutting device for square timber according to claim 1, characterized in that, The driving mechanism comprises a mounting support (410) which is fixed to one side of the mounting base (100) through bolting, one side of the mounting support (410) is fixed with a hydraulic rod C (420), one end of the hydraulic rod C (420) is fixed with a driving support (430), and one side of the driving support (430) is provided with a driving roller (440).

6. The high-efficiency deformation-preventing cutting device for square timber according to claim 1, characterized in that, The cutting mechanism comprises a mounting frame (510) which is fixed to the inner wall of the mounting base (100) through bolting, one side of the mounting frame (510) is fixed with a driving motor (520) through bolting, the output end of the driving motor (520) is provided with a driving shaft (521), the outer side of the driving shaft (521) is fixed with a driving roller (530), the outer side of the driving roller (530) is provided with a cutting saw blade (540), the outer side of the cutting saw blade (540) is slidingly connected with a saw blade limiting block (550), and the saw blade limiting block (550) is fixedly connected with the mounting frame (510).

7. The high-efficiency deformation-preventing cutting device for square timber according to claim 6, characterized in that, The preheating mechanism comprises a mounting horizontal plate (610) fixed to one side of a mounting frame (510) by bolts, one side of the mounting horizontal plate (610) is fixed with a hot air blower (620), one side of the hot air blower (620) is fixed with a hot air nozzle (630).

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