Ceramsite building block cutting device

Abstract

The utility model discloses a ceramsite building block cutting device which comprises a cutting frame, a plurality of conveying rollers are arranged on the top of the cutting frame in a rotating fit mode, a driving mechanism is arranged among the conveying rollers, a protection box is installed on the top of the cutting frame, two box doors are arranged on one side of the protection box in a rotating fit mode, and a cutting mechanism is arranged in the protection box. Spraying heads corresponding to the cutting mechanism are arranged on the two opposite sides of the inner wall of the protection box. Material ports are formed in the two opposite outer sides of the protection box, fixing frames are installed on the two opposite outer sides of the protection box, and rotating baffles are arranged in the fixing frames in a rotating fit mode. Through the arrangement of the protection box, the cutting mechanism can cut ceramsite building blocks in the protection box, the protection box shields splashed chippings, the situation that the surrounding working environment is affected by the splashed chippings is reduced accordingly, the fixed frame and the rotating baffle can shield the material opening, and therefore the material opening is prevented from being damaged. And meanwhile, the spraying head can spray cooling liquid to cool and reduce dust of the cutting mechanism.

Description

Technical Field

[0001] This utility model relates to the field of block cutting technology, specifically to a ceramsite block cutting device. Background Technology

[0002] Expanded clay blocks are a new type of thermal insulation material made from lightweight expanded clay and fly ash through processes such as high-efficiency foaming, expanded clay reinforcement, steam curing, and fully automated mechanical cutting. When expanded clay blocks are used in construction, on-site cutting equipment is required to cut them into blocks of different sizes to meet construction needs.

[0003] Currently, the cutting of expanded clay blocks is usually carried out directly on the outside without proper protective measures. This can lead to material splashing during cutting, affecting the surrounding working environment. Furthermore, expanded clay blocks are mostly transported using conveyor rollers, which can easily cause misalignment during transport, resulting in incorrect cutting positions. There is an urgent need to design a new expanded clay block cutting device to solve these problems. Utility Model Content

[0004] The purpose of this invention is to provide a ceramic aggregate block cutting device to address the aforementioned shortcomings in the prior art.

[0005] To achieve the above objectives, this utility model provides the following technical solution:

[0006] A ceramsite block cutting device includes a cutting frame, a plurality of transmission rollers rotatably mounted on the top of the cutting frame, a driving mechanism disposed between the plurality of transmission rollers, a protective box mounted on the top of the cutting frame, two doors rotatably mounted on one side of the protective box, a cutting mechanism disposed inside the protective box, spray heads corresponding to the cutting mechanism being mounted on opposite sides of the inner wall of the protective box, material inlets being opened on opposite sides of the protective box, fixed frames being mounted on opposite sides of the protective box, rotating baffles rotatably mounted within the fixed frames, two adjusting telescopic rods mounted on the top of the cutting frame, a plurality of limiting rollers rotatably mounted between the two adjusting telescopic rods, two guide plates being obliquely mounted on one side of one of the fixed frames, the two guide plates being symmetrically arranged, and guide rollers rotatably mounted on one side of the guide plates.

[0007] Furthermore, a rotating rod is rotatably fitted to the top of the inner wall of the fixed frame, the top of the rotating baffle is fixedly connected to the rotating rod, and a limiting ring is sleeved on both ends of the rotating rod that passes through the fixed frame.

[0008] Furthermore, a latch is slidably fitted on one side of one of the cabinet doors, and a retaining ring is installed on one side of the other cabinet door, with the latch corresponding to the retaining ring.

[0009] Furthermore, the adjusting telescopic rod includes a fixed cylinder installed on the top of the cutting frame, a sliding rod slidably fitted inside the fixed cylinder, a fixing bolt corresponding to the sliding rod on one side of the fixed cylinder, an inclined rod at the top of the sliding rod, and multiple limiting rollers rotatably fitted between two of the inclined rods.

[0010] Furthermore, the cutting mechanism includes a first motor installed on one side of the protective box, a fixed rod installed on the top of the inner wall of the protective box, a rotating shaft fixedly connected to the output end of the first motor, and a plurality of cutting blades sleeved around the rotating shaft. One end of the rotating shaft is rotatably engaged with one end of the fixed rod.

[0011] Furthermore, the drive mechanism includes a second motor mounted on one side of the cutting frame, a plurality of synchronous pulleys respectively disposed at the output end of the second motor and one end of the plurality of transmission rollers, and a plurality of synchronous belts respectively sleeved between each pair of adjacent synchronous pulleys.

[0012] In the above technical solution, the ceramsite block cutting device provided by this utility model has the following advantages:

[0013] The protective box allows the cutting mechanism to cut the ceramsite blocks inside, shielding them from flying debris and reducing its impact on the surrounding working environment. The fixed frame and rotating baffle also shield the feed inlet, while the spray nozzles provide cooling liquid to the cutting mechanism, reducing dust. The adjustable telescopic rods allow the height of multiple limiting rollers to be adjusted, enabling them to compress and rotate the ceramsite blocks. This allows the blocks to pass through the guide plate and guide rollers into the fixed frame, then through the feed inlet into the protective box for cutting, ensuring the blocks remain stable and minimizing cutting misalignment. Attached Figure Description

[0014] To more clearly illustrate the technical solutions in the embodiments of this application or the prior art, the drawings used in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments recorded in this utility model. For those skilled in the art, other drawings can be obtained based on these drawings.

[0015] Figure 1 This is a schematic diagram of the cutting device structure provided in an embodiment of the ceramic aggregate block cutting device of this utility model.

[0016] Figure 2 This is a schematic diagram of the fixed frame structure provided for an embodiment of the ceramsite block cutting device of this utility model.

[0017] Figure 3This is a schematic diagram of the protective box structure provided for an embodiment of the ceramic aggregate block cutting device of this utility model.

[0018] Figure 4 This is a schematic diagram of the drive mechanism structure provided in an embodiment of the ceramic aggregate block cutting device of this utility model.

[0019] 1. Cutting frame; 2. Transfer roller; 3. Drive mechanism; 4. Protective box; 5. Box door; 6. Cutting mechanism; 7. Spray head; 8. Material inlet; 9. Fixing frame; 10. Rotating baffle; 11. Adjustable telescopic rod; 12. Limiting roller; 13. Guide plate; 14. Guide roller; 15. Rotating rod; 16. Limiting ring; 17. Pin; 18. Fixing ring; 19. Fixing cylinder; 20. Slide rod; 21. Diagonal rod; 22. First motor; 23. Fixing rod; 24. Rotating shaft; 25. Cutting blade; 26. Second motor; 27. Synchronous pulley; 28. Synchronous belt. Detailed Implementation

[0020] To enable those skilled in the art to better understand the technical solution of this utility model, the present utility model will be further described in detail below with reference to the accompanying drawings.

[0021] like Figure 1-4 As shown in the figure, this utility model provides a ceramsite block cutting device.

[0022] The device includes a cutting frame 1, with multiple transmission rollers 2 rotatably mounted on the top of the cutting frame 1. A drive mechanism 3 is arranged between the multiple transmission rollers 2. A protective box 4 is installed on the top of the cutting frame 1. Two boxes 5 are rotatably mounted on one side of the protective box 4. A cutting mechanism 6 is installed inside the protective box 4. Spray heads 7 corresponding to the cutting mechanism 6 are installed on opposite sides of the inner wall of the protective box 4. Material inlets 8 are opened on opposite sides of the protective box 4. Fixed frames 9 are installed on opposite sides of the protective box 4. Rotating baffles 10 are rotatably mounted inside the fixed frames 9. Two adjusting telescopic rods 11 are installed on the top of the cutting frame 1. Multiple limiting rollers 12 are rotatably mounted between the two adjusting telescopic rods 11. Two guide plates 13 are installed obliquely on one side of one of the fixed frames 9. The two guide plates 13 are symmetrically arranged. Guide rollers 14 are rotatably mounted on one side of the guide plates 13.

[0023] Reference Figure 2 In this embodiment, a rotating rod 15 is rotatably fitted to the top of the inner wall of the fixed frame 9. The top of the rotating baffle 10 is fixedly connected to the rotating rod 15. The rotating rod 15 passes through both ends of the fixed frame 9 and is fitted with limiting rings 16. Through the rotating rod 15, the rotating baffle 10 is rotatably fitted inside the fixed frame 9. When the rotating baffle 10 is squeezed, it can rotate and fit against the top of the inner wall of the fixed frame 9. When the rotating baffle 10 is not squeezed, it can remain vertical and block the view by gravity.

[0024] Reference Figure 2 In this embodiment, one side of one of the cabinet doors 5 is slidably fitted with a latch 17, and one side of the other cabinet door 5 is fitted with a retaining ring 18, with the latch 17 corresponding to the retaining ring 18. By using the latch 17, after both cabinet doors 5 are closed, the latch 17 can be pushed to move, allowing it to pass through the retaining ring 18 and secure the two cabinet doors 5. When the latch 17 moves out of the retaining ring 18, the two cabinet doors 5 are released from their fixation.

[0025] Reference Figure 2 In this embodiment, the adjusting telescopic rod 11 includes a fixed cylinder 19 installed on the top of the cutting frame 1 and a sliding rod 20 slidably fitted inside the fixed cylinder 19. A fixing bolt corresponding to the sliding rod 20 is provided on one side of the fixed cylinder 19, and an inclined rod 21 is provided at the top of the sliding rod 20. Multiple limiting rollers 12 are rotatably fitted between two inclined rods 21. The sliding rod 20 can be pulled to move within the fixed cylinder 19 to adjust the height of the inclined rod 21. The fixing bolt can fix the sliding rod 20. The inclined rod 21 can cause the multiple limiting rollers 12 to be arranged at an angle, causing the multiple limiting rollers 12 to compress and flip the ceramsite blocks.

[0026] Reference Figure 3 The cutting mechanism 6 in this embodiment includes a first motor 22 installed on one side of the protective box 4, a fixed rod 23 installed on the top of the inner wall of the protective box 4, a rotating shaft 24 fixedly connected to the output end of the first motor 22, and multiple cutting blades 25 sleeved around the rotating shaft 24. One end of the rotating shaft 24 is rotatably engaged with one end of the fixed rod 23. The first motor 22 can be started to drive the rotating shaft 24 to rotate, which in turn drives the multiple cutting blades 25 to rotate. The cutting blades 25 cut the moving ceramsite blocks, and the fixed rod 23 allows the rotating shaft 24 to rotate stably within the protective box 4.

[0027] Reference Figure 4 In this embodiment, the drive mechanism 3 includes a second motor 26 mounted on one side of the cutting frame 1, multiple synchronous pulleys 27 respectively disposed at the output end of the second motor 26 and one end of multiple transmission rollers 2, and multiple synchronous belts 28 respectively sleeved between each pair of adjacent synchronous pulleys 27. The second motor 26 can be activated to drive one of the synchronous pulleys 27 to rotate. The synchronous pulley 27 then drives another synchronous pulley 27 to rotate via the synchronous belts 28, causing the synchronous pulleys 27 to drive the transmission rollers 2 to rotate. The multiple synchronous pulleys 27 are sequentially transmitted via the synchronous belts 28, causing the multiple transmission rollers 2 to rotate simultaneously, thus conveying the ceramsite blocks.

[0028] Working principle: In use, the drive mechanism 3 is first started to drive multiple transmission rollers 2 to rotate, so that the transmission rollers 2 transport the ceramsite blocks. During the movement of the ceramsite blocks on the multiple transmission rollers 2, they will first come into contact with the limiting rollers 12. The height of the limiting rollers 12 is adjusted by adjusting the telescopic rod 11, so that the limiting rollers 12 squeeze the moving ceramsite blocks, so that the ceramsite blocks can be flipped. Then the guide plate 13 and the guide rollers 14 will guide the ceramsite blocks into the fixed frame 9. The ceramsite blocks will enter the fixed frame 9 in a normal and stable position. After entering the fixed frame 9, the ceramsite blocks will push the rotating baffle 10 to rotate. After the ceramsite blocks enter the protective box 4 through the fixed frame 9 and the material port 8, the rotating baffle 10 will block the fixed frame 9 due to gravity. The transmission rollers 2 will drive the ceramsite blocks to continue to move in the protective box 4. The cutting mechanism 6 will be started to cut the ceramsite blocks in the protective box 4. The cut ceramsite blocks are removed through another material port 8 and the fixed frame 9.

[0029] The foregoing description only illustrates certain exemplary embodiments of the present invention. Undoubtedly, those skilled in the art can modify the described embodiments in various ways without departing from the spirit and scope of the present invention. Therefore, the above drawings and descriptions are illustrative in nature and should not be construed as limiting the scope of protection of the claims of the present invention.

Claims

1. A device for cutting ceramsite blocks, comprising a cutting carriage (1), characterized in that, The top of the cutting frame (1) is rotatably connected with a plurality of transmission rollers (2), a driving mechanism (3) is arranged between the plurality of transmission rollers (2), a protection box (4) is arranged on the top of the cutting frame (1), two box doors (5) are rotatably connected on one side of the protection box (4), a cutting mechanism (6) is arranged in the protection box (4), and a spraying head (7) corresponding to the cutting mechanism (6) is arranged on the inner wall of the protection box (4). A feeding port (8) is formed on the opposite sides of the protection box (4), a fixed frame (9) is arranged on the opposite sides of the protection box (4), a rotating baffle (10) is rotatably connected in the fixed frame (9), two adjusting telescopic rods (11) are arranged on the top of the cutting frame (1), a plurality of limiting rollers (12) are rotatably connected between the two adjusting telescopic rods (11), two guide plates (13) are obliquely arranged on one side of one of the fixed frames (9), the two guide plates (13) are symmetrically arranged, and a guide roller (14) is rotatably connected on one side of the guide plate (13).

2. A device for cutting a ceramsite block according to claim 1, wherein A rotating rod (15) is rotatably connected on the top of the inner wall of the fixed frame (9), the top end of the rotating baffle (10) is fixedly connected with the rotating rod (15), and the two ends of the rotating rod (15) penetrating through the fixed frame (9) are sleeved with limiting rings (16).

3. The device according to claim 1, wherein A bolt (17) is slidably connected on one side of one of the box doors (5), a fixed ring (18) is arranged on one side of the other box door (5), and the bolt (17) corresponds to the fixed ring (18).

4. The device of claim 1, wherein: The adjusting telescopic rod (11) comprises a fixed cylinder (19) arranged on the top of the cutting frame (1), a sliding rod (20) slidably connected in the fixed cylinder (19), a fixed bolt arranged on one side of the fixed cylinder (19) corresponding to the sliding rod (20), and a plurality of limiting rollers (12) rotatably connected between two inclined rods (21) arranged on the top end of the sliding rod (20).

5. The device of claim 1 wherein: The cutting mechanism (6) comprises a first motor (22) arranged on one side of the protection box (4), a fixed rod (23) arranged on the top of the inner wall of the protection box (4), a rotating shaft (24) fixedly connected with the output end of the first motor (22), a plurality of cutting knives (25) sleeved on the circumferential side of the rotating shaft (24), and one end of the rotating shaft (24) rotatably connected with one end of the fixed rod (23).

6. The device of claim 1, wherein: The driving mechanism (3) comprises a second motor (26) arranged on one side of the cutting frame (1), a plurality of synchronous pulleys (27) arranged at the output end of the second motor (26) and one end of the plurality of transmission rollers (2) respectively, and a plurality of synchronous belts (28) sleeved between every adjacent two synchronous pulleys (27).

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