Zinc particle calendering device
By introducing a reset component and a cleaning scraper into the zinc particle calendering device, the problem of zinc particle adhesion on the calendering roll surface was solved, achieving stability of the calendering effect and convenient maintenance of the cleaning scraper.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-14
- Publication Date
- 2026-03-31
AI Technical Summary
Traditional zinc particle calendering equipment has difficulty effectively cleaning zinc particles adhering to the surface of the calendering rolls, which affects the subsequent calendering effect.
A zinc particle rolling device was designed, comprising a base, a fixed support, a drive motor, a rolling roller, a reset assembly, and a cleaning scraper. The reset assembly ensures that the cleaning scraper is in contact with the rolling roller, and the cleaning scraper removes the adhered zinc particles.
It effectively cleans zinc particles from the surface of the calendering roll, ensuring that the subsequent calendering effect is not affected, and facilitates the disassembly and replacement of the cleaning scraper.
Smart Images

Figure CN224060534U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of zinc particle production technology, specifically a zinc particle rolling device. Background Technology
[0002] Zinc granules are tiny particles with zinc as the main component, usually existing in the form of pure zinc or zinc alloy. They are grayish-white or silvery-white in appearance and have a certain degree of hardness and strength. Zinc granules have good corrosion resistance, electrical conductivity and stability, so they are widely used in industrial production. The production and processing of zinc granules requires a rolling mill, which can roll the zinc granules to achieve the required shape and thickness. The rolling process can improve the density and strength of the zinc granules, making them more suitable for subsequent processing and applications.
[0003] While traditional rolling equipment has the ability to roll zinc particles, it still has some shortcomings. For example, it is difficult to clean the surface of the rolling rolls during the rolling process, which can easily cause zinc particles to adhere to the rolling rolls during the rolling process, thus affecting the subsequent rolling effect. Therefore, a zinc particle rolling device is proposed to address the above problems. Utility Model Content
[0004] The purpose of this invention is to provide a zinc particle calendering device that can clean the surface of the calendering roll during the calendering process, thereby scraping off the zinc particles that adhere to the calendering roll during the calendering process, thus avoiding any impact on the subsequent calendering effect, and solving the problems mentioned in the background art.
[0005] To achieve the above objectives, this utility model provides the following technical solution:
[0006] A zinc granule rolling apparatus includes a base, with fixed supports symmetrically arranged on both sides of the top of the base, and a fixed top plate fixedly connected to the top of the fixed supports. A pair of rolling rollers are longitudinally symmetrically arranged between the base and the fixed top plate. A pair of drive motors for driving the rolling rollers are provided on the outer side wall of one of the fixed supports. Multiple reset components are arranged at equal intervals on the top of the base and the bottom of the fixed top plate. A cleaning scraper is provided between the reset components and the rolling rollers, and a connecting component is provided between the cleaning scraper and the reset components.
[0007] Preferably, the reset assembly includes a pair of reset half-cylinders arranged symmetrically front to back. The reset half-cylinder located on the rear side is fixedly connected to the top of the base or the bottom of the fixed top plate. A reset support rod passes through the top of the reset half-cylinder. A reset support plate is fixedly connected to one end of the reset support rod located in the inner cavity of the reset half-cylinder. A reset spring is fixedly connected to the end of the reset support plate away from the reset support rod.
[0008] Preferably, the inner cavity of the reset half-cylinder is provided with symmetrical reset grooves on both sides, and the reset support plate is symmetrically and fixedly connected to the center of both sides. The reset slider is disposed in the reset groove, and the reset support plate is longitudinally slidably connected to the reset groove through the reset slider.
[0009] Preferably, the two reset half cylinders are symmetrically connected to the left and right sides of each other at one end, and are fixedly connected to mounting plates. The mounting plates are symmetrically connected longitudinally to mounting bolts for threaded connection.
[0010] Preferably, the connecting assembly includes a connecting support plate fixedly connected to the end of the reset support rod away from the reset half cylinder. Rubber clips are symmetrically and fixedly connected to both sides of the connecting support plate away from the reset support rod. Positioning slots corresponding to the positions and matching the specifications of the rubber clips are symmetrically opened on the cleaning scraper.
[0011] Preferably, a connecting block is fixedly connected to the center of the end of the connecting support plate away from the reset support rod. The cleaning scraper has a connecting slot that corresponds to the position of the connecting block and matches its specifications. A connecting bolt passes through the front side of the connecting slot. A connecting screw hole that corresponds to the position of the connecting bolt and matches its specifications is opened on the front side of the connecting block.
[0012] Compared with the prior art, the beneficial effects of this utility model are:
[0013] In this invention, the base provides excellent support and structural stability for the entire structure. The fixed brackets provide excellent support and structural stability for the top plate, calendering rollers, and drive motor. The fixed top plate provides excellent support and structural stability for the multiple reset components located above. The calendering rollers rotate under the drive motor, applying pressure and friction to the zinc particles, causing them to deform under these forces and ultimately become products with specific shapes and specifications. The reset components provide excellent reset capability for the cleaning scraper. Therefore, the cleaning scraper can always remain in contact with the calendering roll to ensure the cleaning effect. The cleaning scraper can clean the surface of the calendering roll by contacting the calendering roll and cooperating with the rotation of the calendering roll itself. Therefore, it can scrape off zinc particles that adhere to the calendering roll during the calendering process, thereby avoiding any impact on the subsequent calendering effect. The connection component can provide a good connection between the cleaning scraper and the reset component. Therefore, it can not only ensure the connection stability between the cleaning scraper and the reset component during normal use, but also disassemble and replace the cleaning scraper when it is damaged, so as to ensure the cleaning effect of the cleaning scraper. Attached Figure Description
[0014] Figure 1 This is a schematic diagram of the structure of this utility model;
[0015] Figure 2 This is a front view of the reset component of this utility model;
[0016] Figure 3 This is a schematic diagram of the structure of the reset component of this utility model;
[0017] Figure 4 This is a top-view structural diagram of the reset component of this utility model.
[0018] In the diagram: 1. Base; 2. Fixed bracket; 3. Fixed top plate; 4. Calendering roller; 5. Drive motor; 6. Reset assembly; 601. Reset half-cylinder; 602. Reset support rod; 603. Reset support plate; 604. Reset spring; 605. Reset groove; 606. Reset slider; 607. Mounting support plate; 608. Mounting bolt; 7. Cleaning scraper; 8. Connecting assembly; 801. Connecting support plate; 802. Rubber clip; 803. Positioning slot; 804. Connecting insert; 805. Connecting slot; 806. Connecting bolt; 807. Connecting screw hole. Detailed Implementation
[0019] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0020] In the description of this utility model, it should be understood that the directional terms such as "front, back, up, down, left, right", "horizontal, vertical, horizontal" and "top, bottom" indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description. Unless otherwise stated, these directional terms do not indicate or imply that the device or element referred to must have a specific orientation or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation on the scope of protection of this utility model. The directional terms "inner" and "outer" refer to the inner and outer contours of each component itself.
[0021] Furthermore, it should be noted that the use of terms such as "first" and "second" to define components is merely for the purpose of distinguishing the corresponding components. Unless otherwise stated, the above terms have no special meaning and therefore cannot be construed as limiting the scope of protection of this utility model.
[0022] Please see Figure 1-4 This utility model provides a technical solution:
[0023] A zinc granule rolling apparatus includes a base 1. Fixed supports 2 are fixedly connected to the top two sides of the base 1 and are arranged symmetrically. A fixed top plate 3 is fixedly connected to the top of the fixed supports 2. A pair of rolling rollers 4 are arranged longitudinally and symmetrically between the base 1 and the fixed top plate 3. A pair of drive motors 5 for driving the rolling rollers 4 are provided on the outer side wall of one of the fixed supports 2. Multiple reset components 6 are arranged at equal intervals on the top of the base 1 and the bottom of the fixed top plate 3. A cleaning scraper 7 is provided between the reset components 6 and the rolling rollers 4. A connecting component 8 is provided between the cleaning scraper 7 and the reset components 6.
[0024] The reset assembly 6 includes a pair of reset semi-cylinders 601 arranged symmetrically front to back. The reset semi-cylinder 601 located on the rear side is fixedly connected to the top of the base 1 or the bottom of the fixed top plate 3. A reset support rod 602 passes through the top of the reset semi-cylinder 601. A reset support plate 603 is fixedly connected to one end of the reset support rod 602 located in the inner cavity of the reset semi-cylinder 601. A reset spring 604 is fixedly connected to the end of the reset support plate 603 away from the reset support rod 602. Reset grooves 605 are symmetrically opened on both sides of the inner cavity of the reset semi-cylinder 601. The two sides of the reset support plate 603 are... A reset slider 606 is symmetrically and fixedly connected at the center. The reset slider 606 is set in the reset groove 605, and the reset support plate 603 is longitudinally slidably connected to the reset groove 605 through the reset slider 606. The two reset half-cylinders 601 are symmetrically and fixedly connected to mounting support plates 607 on their left and right sides near one end. The mounting support plates 607 are longitudinally symmetrically perforated with mounting bolts 608 for threaded connection. The reset assembly 6 provides good reset capability for the cleaning scraper 7, thus ensuring that the cleaning scraper 7 always remains in contact with the calendering roller 4, thereby ensuring… To ensure the cleaning effect of the cleaning scraper 7; the connecting assembly 8 includes a connecting support plate 801 fixedly connected to the end of the reset support rod 602 away from the reset half-cylinder 601. Rubber clips 802 are symmetrically and fixedly connected to both sides of the connecting support plate 801 away from the reset support rod 602. Positioning slots 803, corresponding to the positions and matching the specifications of the rubber clips 802, are symmetrically provided on the cleaning scraper 7. A connecting insert 804 is fixedly connected to the center of the end of the connecting support plate 801 away from the reset support rod 602. A positioning slot 803, corresponding to the position of the connecting insert 804, is provided on the cleaning scraper 7. A corresponding and matching connection slot 805 is provided, and a connecting bolt 806 passes through the front side of the connection slot 805. A connecting screw hole 807 corresponding to the position and matching the specifications of the connecting bolt 806 is provided on the front side of the connecting plug 804. The connecting component 8 can provide a good connection between the cleaning scraper 7 and the reset component 6. Therefore, it can not only ensure the connection stability between the cleaning scraper 7 and the reset component 6 during normal use, but also disassemble and replace the cleaning scraper 7 when it is damaged, so as to ensure the cleaning effect of the cleaning scraper 7.
[0025] Workflow: First, power on all electrical appliances and connect them to external controllers. Base 1 provides good support and structural stability for the whole system. Fixed bracket 2 provides good support and structural stability for the fixed top plate 3, calendering rollers 4, and drive motor 5. Fixed top plate 3 provides good support and structural stability for the multiple reset components 6 located above. During calendering, zinc particles pass between two calendering rollers 4. The calendering rollers 4 can be rotated by the drive motor 5. The rotation of the calendering rollers 4 applies pressure and friction to the zinc particles, causing them to deform under these forces, ultimately becoming products with a certain shape and specifications. The cleaning scraper 7 can be used to... The contact between the calender roll 4 and its own rotation provides a cleaning capability to the surface of the calender roll 4, thus scraping off zinc particles adhering to the calender roll 4 during the calendering process, thereby avoiding any impact on the subsequent calendering effect. The reset assembly 6 provides good reset capability for the cleaning scraper 7, ensuring that the cleaning scraper 7 always remains in contact with the calender roll 4, thus ensuring the cleaning effect of the cleaning scraper 7. When the cleaning scraper 7 contacts the surface of the calender roll 4, it is squeezed, which in turn squeezes the reset support rod 602 and the reset support plate 603, causing the reset support plate 603 to move within the reset groove 605 via the reset slider 606. The reset support plate 603 simultaneously stimulates the reset spring. The 604 is pressed, and the return spring 604 drives the return support plate 603 and the return support rod 602 to move back and reset through its own rebound force. Thus, the return support rod 602 drives the cleaning scraper 7 to always be in contact with the surface of the calendering roller 4. Since the return half-cylinders 601 have a detachable structure, they can be easily disassembled and maintained when the internal structure of the return half-cylinder 601 is damaged, ensuring the reset effect. During installation, the return half-cylinder 601 is first placed close to the return half-cylinder 601 located at the front and then aligned. At this time, the mounting support plates 607 on each half correspond to each other. Finally, the mounting bolts 608 are screwed into the mounting support plates 607. Disassembly is similar. The connecting assembly 8 can be used for cleaning... The scraper 7 and the reset assembly 6 provide a good connection, thus ensuring the stability of the connection between the cleaning scraper 7 and the reset assembly 6 during normal use. Furthermore, the scraper 7 can be disassembled and replaced if damaged, ensuring its cleaning effect. When the scraper 7 is connected to the reset support rod 602 in the reset assembly 6, the rubber clip 802 on the connecting support plate 801 is first inserted into the positioning slot 803 on the scraper 7 for positioning. At this time, the connecting insert 804 is inserted into the connecting slot 805, and the hole of the connecting bolt 806 corresponds to the connecting screw hole 807. Finally, the connecting bolt 806 is screwed into the connecting screw hole 807. Disassembly is performed in the same way.
[0026] Contents not described in detail in this specification are existing technologies known to those skilled in the art. Standard parts used in this invention can all be purchased commercially, and irregularly shaped parts can be custom-made according to the description and drawings. The specific connection methods for each part all employ conventional methods such as bolts, rivets, and welding, which are already mature technologies. The machinery, parts, and equipment all use conventional models from the prior art, and the circuit connections also employ conventional connection methods from the prior art, which will not be detailed here.
[0027] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the scope and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A zinc granule calendering device comprising a base (1), characterised in that: The top of the base (1) is fixedly connected with left and right symmetrically arranged fixed supports (2), the top of the fixed support (2) is fixedly connected with a fixed top plate (3), a pair of calender rollers (4) are arranged longitudinally symmetrically between the base (1) and the fixed top plate (3), the outer side wall of one of the fixed supports (2) is provided with a pair of drive motors (5) for driving the calender rollers (4), the top of the base (1) and the bottom of the fixed top plate (3) are both arranged with a plurality of reset components (6) at equal intervals, a cleaning scraper (7) is arranged between the reset component (6) and the calender roller (4), and a connecting component (8) is arranged between the cleaning scraper (7) and the reset component (6).
2. A zinc particle calendering device as claimed in claim 1, wherein: The reset component (6) comprises a pair of reset half cylinders (601) arranged front and back symmetrically, the reset half cylinder (601) located at the back side is fixedly connected with the top of the base (1) or the bottom of the fixed top plate (3), the top of the reset half cylinder (601) penetrates a reset supporting rod (602), one end of the reset supporting rod (602) in the inner cavity of the reset half cylinder (601) is fixedly connected with a reset supporting plate (603), and the end of the reset supporting plate (603) away from the reset supporting rod (602) is fixedly connected with a reset spring (604).
3. A zinc particle calendering device as claimed in claim 2, wherein: Reset grooves (605) are symmetrically arranged on the inner cavities of the left and right side walls of the reset half cylinder (601), reset sliding blocks (606) are symmetrically and fixedly connected at the centers of the left and right side walls of the reset supporting plate (603), the reset sliding blocks (606) are arranged in the reset grooves (605) and the reset supporting plate (603) is longitudinally and slidingly connected with the reset grooves (605) through the reset sliding blocks (606).
4. A zinc granules calendering device as claimed in claim 2, wherein: Mounting plates (607) are symmetrically and fixedly connected at the left and right sides of one end of the two reset half cylinders (601) close to each other, and mounting bolts (608) for screwing are longitudinally and symmetrically penetrated through the mounting plates (607).
5. A device for calendering zinc particles as claimed in claim 2, wherein: The connecting component (8) comprises a connecting plate (801) fixedly connected with the end of the reset supporting rod (602) away from the reset half cylinder (601), rubber clamping blocks (802) are symmetrically and fixedly connected at the two sides of the end of the connecting plate (801) away from the reset supporting rod (602), and a positioning clamping groove (803) corresponding in position and matching in specification with the rubber clamping blocks (802) is symmetrically arranged on the cleaning scraper (7).
6. A zinc granule calendering device according to claim 5, wherein: A connecting plug (804) is fixedly connected at the center of the end of the connecting plate (801) away from the reset supporting rod (602), a connecting plug groove (805) corresponding in position and matching in specification with the connecting plug (804) is arranged on the cleaning scraper (7), a connecting bolt (806) penetrates through the front side of the connecting plug groove (805), and a connecting screw hole (807) corresponding in position and matching in specification with the connecting bolt (806) is arranged on the front side of the connecting plug (804).