Electric temperature adjusting handle with fixed wire
By using a wire fixing design and a rear-mounted spring structure, the problems of large thickness and low conductivity reliability of traditional electric vehicle throttles have been solved, resulting in thinner handlebars and improved conductivity stability, making them compatible with more vehicle models.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-28
- Publication Date
- 2026-03-31
AI Technical Summary
In traditional electric vehicles and other vehicles, the front-mounted spring in the throttle temperature control function increases the thickness of the handlebar, takes up a lot of space, and has low electrical conductivity reliability, making it difficult to adapt to different vehicle models and prone to electrical failure due to fatigue.
The design employs a wire fixing mechanism, with the spring positioned at the rear and guided by a limit seat and guide groove. The fixed section is fixed to the limit seat, while the moving section is guided within the channel to prevent the wire from being pulled. The wire is riveted or welded to the temperature control element to reduce wear and poor contact.
The overall thickness of the handle has been reduced, making it compatible with more vehicle models, improving conductivity reliability and usage stability, and reducing the risk of wire wear.
Smart Images

Figure CN224061125U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of handlebars, and more particularly to an electrically adjustable temperature handlebar with a fixed wire. Background Technology
[0002] Currently, for heated handles of various shapes used in electric vehicles, motorcycles, snowmobiles, all-terrain vehicles, motorboats, tricycles, and four-wheeled vehicles, the traditional throttle handle's temperature adjustment function often uses a front-mounted reset spring structure. This can easily cause the wires to become tangled or even damaged as the throttle rotates. Some designs use springs for conductivity, such as the Chinese invention patent CN102393787B, entitled "Spring-Powered Multifunctional Handlebar." This design includes a moving body, a handlebar tube, and a fixed body. The fixed body is fixedly mounted on the handlebar tube, and the moving body is mounted on the handlebar tube and can rotate relative to it. A temperature-regulating element is located within the moving body. The moving body and the fixed body are connected by at least one spring, and the temperature-regulating element is led out and conductive through a lead wire connected to the spring. The moving body and the fixed body on the handlebar tube are connected by at least one spring, which acts as a bridge for power transmission between the moving body and the power source. However, this structure has the following drawbacks: the front-mounted spring results in excessive thickness; the return spring is located at the front of the handlebar, requiring additional space and increasing the overall thickness of the handlebar; it is incompatible with the mounting slots of some vehicle models; the traditional fixing ring protrudes from the front of the cover, requiring a groove of a specific depth for installation, making it difficult to adapt to vehicles with flat or shallow grooves; and the spring's conductivity reliability is low: some existing technologies achieve heating by directly conducting electricity through the spring, which is prone to conductivity failure due to spring fatigue or poor contact after long-term use. Based on these issues, this invention proposes an electrically adjustable temperature handlebar with fixed wires, a rear-mounted spring, and a compact structure to solve the above problems. Summary of the Invention
[0003] This invention addresses the shortcomings of existing technologies by providing an electrical temperature control handle with a fixed wire.
[0004] To solve the above-mentioned technical problems, this utility model achieves its solution through the following technical solution:
[0005] An electrical temperature control handle with a fixed wire includes a base, a rotating sleeve, a return spring, and a temperature control assembly. The base includes a fixed cover with a retaining ring at its front end for connection to a switch assembly; the rotating sleeve is fitted over the base and can rotate circumferentially relative to the base; the return spring is connected to both the base and the rotating sleeve for rotating and resetting the sleeve; the temperature control assembly includes a temperature control element and a wire, with the temperature control element located on the outer periphery of the base and the inner side of the rotating sleeve.
[0006] The wire has a fixed section for connecting to the power supply and a movable section for connecting to the temperature control element. A limiting seat is set inside the fixed housing. The fixed section is wound inside the fixed housing and fixed to the limiting seat by snap-fit or fixed connection. A channel is set on the side of the fixed housing near the rotating sleeve. The movable section passes through the channel and coils or straightens as the rotating sleeve rotates. The wire is designed with separate fixing and movement: the fixed section is fixed by the limiting seat to avoid pulling, and the movable section is guided by the channel, so that only the small section of the wire adjacent to the temperature control element moves with the rotation of the handle. The end connected to the main control is fixed in the fixed housing, and the part outside the fixed housing will not be pulled, which can reduce the tangling or wear of the wire caused by rotation. Because the spring is changed from front to rear, and the fixing ring does not protrude from the front of the fixed housing, the fixed housing part is much thinner than the handle of the existing technology. It can be matched and installed regardless of whether the switch assembly and the handle are connected to a flat surface or a protruding frustum.
[0007] Preferably, the wires are connected to the temperature control element by riveting or welding. This avoids problems such as poor contact or increased resistance, and improves the stability of heating or cooling.
[0008] Preferably, the front center of the fixed cover has a mounting groove, and the fixing ring is fitted into the mounting groove. The fixing ring is recessed inward relative to the mounting groove, and the front face of the fixing ring does not exceed the front face of the fixed cover. The embedded fixing ring reduces the overall thickness, making it suitable for flat-mouth or shallow-groove vehicle models and improving versatility.
[0009] Preferably, the front end of the fixed cover is provided with a first guide groove, which is located on the outer ring of the mounting groove. The space inside the first guide groove is connected to the channel, and the space inside the first guide groove allows the moving section to be coiled or straightened within it. The double guide groove design guides the movement path of the wire and avoids breakage caused by disordered coiling.
[0010] Preferably, the front end of the fixed cover is provided with a second guide groove, which is connected to or integrated with the first guide groove. The limiting seat is disposed in the second guide groove, and the wire passes through the first guide groove and the second guide groove in sequence before extending out of the fixed cover.
[0011] Preferably, a rear cover is installed at the rear end of the mounting base, and the mounting base and the rear cover are fixed to each other.
[0012] Preferably, a cavity is provided between the mounting base and the back cover.
[0013] The return spring is located inside the cavity, and its two ends are connected to the rotating sleeve, the fixed seat, or the rear cover, respectively.
[0014] Preferably, the return spring is a torsion spring, with one end fixed to the rear end of the fixing base and the other end fixed to the inner wall of the rotating sleeve. The torsion spring structure enables the rotating sleeve to return to its original position.
[0015] Preferably, the temperature regulating element is a resistance wire or a heating wire, which serves to heat the components.
[0016] This utility model, by adopting the above technical solution, has significant technical effects:
[0017] 1. The embedded fixing ring and flat structure design make it suitable for installing handlebars on more vehicle models;
[0018] 2. Enhanced heating reliability: The wire-riveted / welded temperature control element replaces other components for conduction, which can effectively avoid temperature rise and fall failures caused by poor contact;
[0019] 3. The guide groove and the limit seat work together to reduce the need for the wire to remain stationary at the end connected to the main control or power supply, thereby avoiding wire wear and mess and reducing the risk of use;
[0020] 4. The integrated design of the rear-mounted spring and temperature control component significantly reduces the handle thickness, making the structure more compact and easier to install. Attached Figure Description
[0021] Figure 1 This is a schematic diagram of the structure of this utility model;
[0022] Figure 2 This is an exploded view of this utility model;
[0023] Figure 3 This is a schematic diagram of the internal structure of this utility model;
[0024] Figure 4 This is a structural diagram of the fixed base;
[0025] Figure 5 This is a structural diagram of the components inside the fixed housing;
[0026] Figure 6 This is a top view after the fixed cover is opened;
[0027] The parts referred to by the numbers in the above attached figures are as follows: 1. Fixed seat; 11. Fixed ring; 12. Channel; 13. Fixed cover; 14. Limit seat; 15. Mounting groove; 16. First guide groove; 17. Second guide groove; 2. Rotating sleeve; 3. Return spring; 4. Temperature control assembly; 41. Temperature control element; 42. Wire; 421. Fixed section; 422. Moving section; 5. Rear cover. Detailed Implementation
[0028] The present invention will now be described in further detail with reference to the accompanying drawings and embodiments. Example
[0029] An electrical temperature control handle with a fixed wire, such as Figure 1-2As shown, the assembly includes a fixed base 1, a rotating sleeve 2, a return spring 3, and a temperature regulating component 4. The fixed base 1 includes a fixed cover 13, the front end of which is provided with a fixing ring 11 for connection with the switch assembly; the rotating sleeve 2 is sleeved on the outside of the fixed base 1 and can rotate circumferentially relative to the fixed base 1; the return spring 3 is connected to both the fixed base 1 and the rotating sleeve 2 and is used for the rotational reset of the rotating sleeve 2; the temperature regulating component 4 includes a temperature regulating element 41 and a wire 42, the temperature regulating element 41 is located on the outer periphery of the fixed base 1 and the inner side of the rotating sleeve 2; the wire 42 is fixed to the stationary fixed base inside the fixed base 1 and maintains a rigid connection with the temperature regulating element 41 inside the rotating sleeve 2 to ensure connection stability.
[0030] like Figure 3-6 As shown, the wire 42 has a fixed section 421 for connecting to the power supply and a movable section 422 for connecting to the temperature control element 41. (The wire is continuous, but the middle continuation is not shown in the figure; only the outlet section of the fixed section 421 and the section of the movable section 422 that passes through the channel are shown. The movable section 422 shows both ends of the channel 12, representing the positions of the movable end 422 before and after the throttle is turned.) A limiting seat 14 is provided inside the fixed cover 13. The fixed section 421 is wound around the fixed cover 13 and fixed to the limiting seat 14 by means of snap-fit or fixed connection. A channel 12 is provided on the side of the fixed cover 13 near the rotating sleeve 2. The movable section 422 passes through the channel 12 and coils or straightens as the rotating sleeve 2 rotates. The wire is designed to be fixed and movable separately: the fixed section is fixed by a limit seat to avoid pulling, and the movable section is guided by a channel so that only the small section of the wire adjacent to the temperature control element 41 will move with the rotation of the handle. The end connected to the main control is fixed in the fixed cover 13, and the part outside the fixed cover 13 will not be pulled, which can reduce the tangling or wear of the wire caused by rotation.
[0031] The wire 42 is connected to the temperature control element 41 by riveting or welding.
[0032] The front end center of the fixed cover 13 is provided with a mounting groove 15, and the fixing ring 11 is fitted in the mounting groove 15. The fixing ring 11 is recessed inward relative to the mounting groove 15, and the front end face of the fixing ring 11 does not exceed the front end face of the fixed cover 13.
[0033] The front end of the fixed cover 13 is provided with a first guide groove 16. The first guide groove 16 is located on the outer ring of the mounting groove 15. The space inside the first guide groove 16 is connected to the channel 12. The space inside the first guide groove 16 is used for the moving section 422 to be rolled up or straightened.
[0034] The front end of the fixed cover 13 is provided with a second guide groove 17, which is connected to or integrated with the first guide groove 16. The limiting seat 14 is disposed in the second guide groove 17. The wire 42 passes through the first guide groove 16 and the second guide groove 17 in sequence and then extends out of the fixed cover 13.
[0035] The rear end of the fixing base 1 is equipped with a rear cover 5, and the fixing base 1 and the rear cover 5 are fixed to each other.
[0036] A cavity is provided between the fixing base 1 and the rear cover 5.
[0037] The reset spring 3 is located inside the cavity, and its two ends are connected to the rotating sleeve 2, the fixed seat 1, or the rear cover 5, respectively.
[0038] The reset spring 3 is a torsion spring, with one end fixed to the rear end of the fixed base 1 and the other end fixed to the inner wall of the rotating sleeve 2.
[0039] In one embodiment, the temperature regulating element 41 is a resistance wire or a heating wire. In another embodiment, the temperature regulating element 41 is a cooling element, such as a semiconductor cooling element. The temperature regulating element can be selected according to the user's needs and is a common choice for those skilled in the art, and is not limited herein.
[0040] In the description of this utility model, it should be understood that the terms "center," "length," "width," "thickness," "upper," "lower," "vertical," "horizontal," "top," "bottom," "inner," and "outer," etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the accompanying drawings and are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model. Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of indicated technical features. Thus, a feature defined with "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of this utility model, "a plurality of" means two or more, unless otherwise explicitly specified.
[0041] In summary, the above description is only a preferred embodiment of the present utility model. All equivalent changes and modifications made within the scope of the patent application of the present utility model shall fall within the scope of the patent of the present utility model.
Claims
1. An electrically temperature-regulated handle with wire fixation, characterized in that The utility model relates to a switch assembly fixing device, which comprises a fixing base (1) and a rotating sleeve (2). The fixing base (1) comprises a fixing cover (13) with a fixing ring (11) at the front end for connecting with a switch assembly. The rotating sleeve (2) is sleeved on the fixing base (1) and can rotate circumferentially relative to the fixing base (1). A reset spring (3) is connected with the fixing base (1) and the rotating sleeve (2) respectively and used for the reset of the rotating sleeve (2). A temperature adjusting assembly (4) comprises a temperature adjusting element (41) and a wire (42). The wire (42) has a fixed section (421) for connecting with a power source and a movable section (422) for connecting with the temperature adjusting element (41).
2. The electrically heated handgrip of claim 1, wherein: The fixed section (421) is arranged in the fixing cover (13) and fixed with the limiting seat (14) by clamping or fixing.
3. The electrically heated handgrip of claim 1 wherein: The fixing cover (13) is provided with a channel (12) near the rotating sleeve (2), and the movable section (422) is arranged in the channel (12) and retracted or stretched with the rotation of the rotating sleeve (2).
4. The electrically heated handgrip of claim 3, wherein: The wire (42) is connected with the temperature adjusting element (41) by riveting or welding.
5. The electrically heated handgrip of claim 4, wherein: The fixing ring (11) is arranged in the mounting groove (15) and recessed inward relative to the mounting groove (15).
6. The electrically heated handgrip of claim 1 wherein: The front end surface of the fixing ring (11) does not exceed the front end surface of the fixing cover (13).
7. An electrically heated handgrip according to claim 6, wherein: The fixing cover (13) is provided with a first guide groove (16) at the front end.
8. The electrically heated handgrip of claim 7, wherein: The first guide groove (16) is located outside the mounting groove (15), and the space in the first guide groove (16) is communicated with the channel (12).
9. An electrically heated handgrip according to any one of claims 1-8, characterised in that: The space in the first guide groove (16) is used for the retraction or stretching of the movable section (422). The fixing cover (13) is provided with a second guide groove (17) at the front end. The second guide groove (17) is communicated with or integrated with the first guide groove (16), and the limiting seat (14) is arranged in the second guide groove (17). The wire (42) is arranged outside the fixing cover (13) through the first guide groove (16) and the second guide groove (17) in sequence. The fixing base (1) is provided with a rear cover (5) at the rear end. The fixing base (1) and the rear cover (5) are fixed relative to each other. The fixing base (1) and the rear cover (5) are provided with a cavity, and the reset spring (3) is arranged in the cavity. The two ends of the reset spring (3) are connected with the rotating sleeve (2), the fixing base (1) or the rear cover (5) respectively. The reset spring (3) is a torsion spring. One end of the torsion spring is fixed to the rear end of the fixing base (1), and the other end is fixed to the inner wall of the rotating sleeve (2). The temperature adjusting element (41) is a resistance wire or an electric heating wire.
Citation Information
Patent Citations
Spring-powered multifunctional handle
CN102393787B